Intelligent card groove milling, polishing and deburring mechanism

By using ultrasonic generators and transducers in the polishing and deburring mechanism of smart card milling slot milling and slot milling and deburring mechanism to generate mechanical vibration, combined with tiny bubbles in the cleaning liquid, the problem of poor polishing effect of the corners of smart card milling slot milling slot is solved, and efficient polishing effect is achieved .

CN222222222UActive Publication Date: 2024-12-24SHENYANG HUAXIA BROADCOM TECH CO LTD
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Patent Information

Application Number
CN202420618332.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-24
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

In the prior art, the burr polishing effect at the corners of the smart card milling groove is poor, and traditional polishing and deburring equipment is difficult to reach, which affects the quality of deburring.

Method used

A smart card milling slot polishing and deburring mechanism is designed, using an ultrasonic generator to generate overclocking sound waves, converting the sound waves into mechanical vibrations through a transducer, and polishing the surface of the smart card with tiny bubbles in the cleaning liquid, using support columns and top rods. The setting of the tightening lever facilitates the control of the placement frame and the replenishment and discharge of cleaning fluid, and electrical control is achieved through the control panel and operation buttons.

Benefits of technology

It realizes efficient polishing of smart card milling slots, especially in special-shaped areas, and improves the quality of deburring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of intelligent card production equipment, and particularly relates to an intelligent card groove milling, polishing and deburring mechanism which comprises a processing box. An ultrasonic generator is fixedly installed on the back face of the treatment box, transmission plates are fixedly installed on the two sides of the ultrasonic generator and surround the treatment box by a circle, and transducers are fixedly installed on the two sides of the treatment box; according to the intelligent card cleaning device, the ultrasonic generator is installed on the back face of the treatment box, so that the device has the ultrasonic cleaning capacity, most intelligent cards are made of PVC materials, burrs of the intelligent cards are relatively soft, the burrs can be removed by friction bubbles generated by ultrasonic waves, overclocking sound waves are generated conveniently through the arrangement of the ultrasonic generator, and through the arrangement of the energy converter, the intelligent cards can be cleaned conveniently. The overclocking sound wave is converted into mechanical vibration after passing through the transducer, and the cleaning tank wall transmits the mechanical vibration into the cleaning liquid in the processing box, so that tiny bubbles are generated in the cleaning liquid and explode on the surface of the intelligent card.
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Description

Technical Field

[0001] The utility model relates to the field of smart card production equipment, in particular to a smart card milling groove polishing and deburring mechanism. Background Art

[0002] The smart card slot milling device rotates the gong head to drive the milling cutter to move at high speed to mill a slot on the standard card that is equal to the chip size and meets the standards.

[0003] For example, a brush disc quick-change polishing and deburring machine with publication number CN218776354U includes a machine base, on which a conveying mechanism, a sand belt deburring mechanism and a brush disc polishing mechanism are provided; the brush disc polishing mechanism includes a lifting module, a lifting base, a rotating mounting shaft and a brush disc; the brush disc is detachably connected to the bottom of the rotating mounting shaft in a rotating snap-fit ​​manner; the rotating mounting shaft includes a shaft disc, on the bottom of which an arc-shaped groove and an arc-shaped clamping plate are provided; the brush disc includes a disc body, on which an arc-shaped through groove and an annular cavity are provided; the arc-shaped clamping plate can penetrate the arc-shaped through groove and be snap-fitted with the annular cavity. The utility model improves the structure of the brush disc and its connecting parts of the polishing mechanism of the polishing and deburring machine. On the premise of ensuring the tight connection between the brush disc and the connecting frame, when the brush disc is worn and needs to be replaced, the brush disc can be quickly removed and a new brush disc can be installed, thereby shortening the required time and facilitating the operation of workers.

[0004] However, based on the working principle proposed in the above patent, the applicant believes that although the above device can facilitate the replacement of the brush disc to a certain extent, in actual use, since the smart card milling groove is a special-shaped structure, the conventional grinding and deburring equipment is difficult to reach the corners, which is easy to affect the quality of deburring during use.

[0005] Therefore, in view of the above problems, a smart card milling groove polishing and deburring mechanism is proposed. Utility Model Content

[0006] The technical problem to be solved by the utility model is that the prior art has the disadvantage of poor polishing effect on the burrs of the corner grooves of the smart card milling grooves, so we propose a smart card milling groove polishing and deburring mechanism.

[0007] The technical solution adopted by the utility model to solve its technical problems is: a smart card milling groove polishing and deburring mechanism, comprising a processing box; an ultrasonic generator is fixedly installed on the back of the processing box, transmission plates are fixedly installed on both sides of the ultrasonic generator, the transmission plates surround the processing box, transducers are fixedly installed on both sides of the processing box, and cleaning tank walls are fixedly installed inside the transducer and on both sides of the inner cavity of the processing box.

[0008] Preferably, support columns are fixedly installed on both sides of the processing box, and a push rod is fixedly installed on the top of the support column.

[0009] Preferably, a tightening rod is movably mounted on the inner side of the push rod, a driving motor is fixedly mounted on the top end of the tightening rod, and a fixing block is fixedly mounted on the bottom of the driving motor.

[0010] Preferably, a partition is movably installed in the middle part of the tightening rod, the partition is fixedly connected to the top rod, and connecting ropes are wound around the surfaces of the tightening rod on both sides of the partition, and the winding directions of the connecting ropes on both sides of the partition are opposite.

[0011] Preferably, a placement frame is fixedly connected to the bottom of the connecting rope, and a transparent plate is fixedly installed on the surface of the placement frame.

[0012] Preferably, a liquid replenishing flange is fixedly installed on the bottom of one side of the processing box, and a liquid drain pipe is fixedly installed on the bottom of the other side of the processing box.

[0013] Preferably, a control panel is fixedly mounted on the front of the processing box, operation buttons are arranged on the surface of the control panel, and a support block is fixedly mounted on the bottom of the processing box.

[0014] The beneficial effects of the utility model are:

[0015] 1. The utility model installs an ultrasonic generator on the back of the processing box so that the device has the ability of ultrasonic cleaning. Since most smart cards are made of PVC, the burrs are relatively soft and can be removed by the friction bubbles generated by ultrasonic waves. The setting of the ultrasonic generator is convenient for generating overfrequency sound waves. Through the setting of the transducer, the overfrequency sound waves are converted into mechanical vibrations after passing through the transducer. The cleaning tank wall transmits the mechanical vibrations to the cleaning liquid inside the processing box, thereby generating tiny bubbles in the cleaning liquid and exploding on the surface of the smart card, thereby removing the burrs and other substances that may exist on the surface of the smart card, and realizing the polishing of the smart card milling groove.

[0016] 2. The utility model provides a support column and a top rod, which makes it easy for users to install the tightening rod and the driving motor. Through the provision of the driving motor and the tightening rod, when the driving motor drives the tightening rod to rotate, the connecting rope wrapped around the surface of the tightening rod can be tightened or loosened, thereby controlling the up and down movement of the placement frame. Through the provision of the connecting rope, it is easy to control the placement frame. The winding directions of the connecting ropes on both sides of the tightening rod surface are opposite, so that when the tightening rod rotates, the left and right sides of the placement frame are driven up and down at the same time. Through the provision of the transparent plate, the cleaning liquid can freely enter the placement frame, thereby cleaning and polishing the smart card placed inside the placement frame. Through the provision of the liquid replenishing flange, it is easy for users to replenish the cleaning liquid at any time. Through the provision of the drain pipe, it is easy for users to discharge the cleaning liquid inside the treatment box. Through the provision of the control panel and the operation button, it is easy for users to electrically control the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a frontal perspective schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a three-dimensional back view of the overall structure of the utility model;

[0020] Figure 3 It is a bottom-up stereoscopic schematic diagram of the overall structure of the utility model;

[0021] Figure 4 It is an enlarged schematic diagram of a local structure of the utility model;

[0022] Figure 5 It is a sectional stereoscopic schematic diagram of the processing box structure of the utility model.

[0023] In the figure: 1. treatment box; 2. ultrasonic generator; 3. transmission plate; 4. transducer; 5. cleaning tank wall; 6. support column; 7. push rod; 8. tightening rod; 9. drive motor; 10. fixing block; 11. partition; 12. connecting rope; 13. placement frame; 14. transparent plate; 15. liquid filling flange; 16. drain pipe; 17. control panel; 18. operation button; 19. support block. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The following is combined with Figure 1-5 To further explain this application in detail,

[0026] The present application embodiment discloses a smart card milling groove polishing and deburring mechanism. Figure 1 and Figure 5,A smart card milling groove polishing and deburring mechanism, comprising a processing box 1; an ultrasonic generator 2 is fixedly installed on the back of the processing box 1, and transmission plates 3 are fixedly installed on both sides of the ultrasonic generator 2. The transmission plates 3 surround the processing box 1 for a week, and transducers 4 are fixedly installed on both sides of the processing box 1. Cleaning groove walls 5 are fixedly installed inside the transducer 4 and on both sides of the inner cavity of the processing box 1; by installing the ultrasonic generator 2 on the back of the processing box 1, the device has the ability of ultrasonic cleaning, and since most smart cards are made of PVC, their burrs are relatively soft and can be removed by friction bubbles generated by ultrasonic waves. It is easy to generate overclocked sound waves through the ultrasonic generator 2, and the overclocked sound waves are converted into mechanical vibrations after passing through the transducer 4. The cleaning groove wall 5 transmits the mechanical vibrations to the cleaning liquid inside the processing box 1, so that tiny bubbles are generated in the cleaning liquid and explode on the surface of the smart card, so that burrs and other substances that may exist on the surface of the smart card are removed, and the milling groove of the smart card is polished.

[0027] Reference Figure 1 and Figure 2 Support columns 6 are fixedly installed on both sides of the processing box 1, and a push rod 7 is fixedly installed on the top of the support column 6; the support column 6 and the push rod 7 are convenient for the user to install the tightening rod 8 and the driving motor 9.

[0028] Reference Figure 1 and Figure 2 A tightening rod 8 is movably installed on the inner side of the top rod 7, a driving motor 9 is fixedly installed on the top of the tightening rod 8, and a fixing block 10 is fixedly installed on the bottom of the driving motor 9; when the driving motor 9 drives the tightening rod 8 to rotate through the driving motor 9 and the tightening rod 8, the connecting rope 12 wrapped around the surface of the tightening rod 8 can be tightened or loosened, thereby controlling the up and down movement of the placement frame 13.

[0029] Reference Figure 2 and Figure 4 A partition 11 is movably installed in the middle part of the tightening rod 8, and the partition 11 is fixedly connected to the top rod 7. The surfaces of the tightening rod 8 on both sides of the partition 11 are wound with connecting ropes 12, and the winding directions of the connecting ropes 12 on both sides of the partition 11 are opposite; the connecting ropes 12 are convenient for controlling the placement frame 13, and the winding directions of the connecting ropes 12 on both sides of the surface of the tightening rod 8 are opposite, so that when the tightening rod 8 rotates, the left and right sides of the placement frame 13 are driven up and down at the same time.

[0030] Reference Figure 3 and Figure 4 The bottom of the connecting rope 12 is fixedly connected to a placement frame 13, and a transparent plate 14 is fixedly installed on the surface of the placement frame 13; the cleaning liquid can freely enter the placement frame 13 through the transparent plate 14, thereby cleaning and polishing the smart card placed inside the placement frame 13.

[0031] Reference Figure 1 and Figure 3 A liquid replenishing flange 15 is fixedly installed at the bottom of one side of the processing box 1, and a liquid discharge pipe 16 is fixedly installed at the bottom of the other side of the processing box 1; the cleaning liquid can freely enter the placement frame 13 through the transparent plate 14, thereby cleaning and polishing the smart card placed inside the placement frame 13.

[0032] Reference Figure 2 and Figure 3 A control panel 17 is fixedly installed on the front of the processing box 1, and an operation button 18 is arranged on the surface of the control panel 17. A support block 19 is fixedly installed on the bottom of the processing box 1; the control panel 17 and the operation button 18 are arranged to facilitate the user to electrically control the device.

[0033] Working principle: When the device is used, the smart card to be deburred is first placed in the placement frame 13, and the placement frame 13 is controlled downward by the driving motor 9 so that it is completely immersed in the cleaning liquid of the processing box 1, and then the ultrasonic generator 2 is turned on to polish and clean the surface of the milled groove of the smart card through a large number of tiny bubbles generated by overclocked sound waves. After a period of soaking, the placement frame 13 is controlled upward by the driving motor 9 so that the polished smart card is suspended in the air, thereby drying the smart card. The device uses ultrasound to deburr the milled groove of the smart card, and has a better deburring effect on the special-shaped parts of the milled groove than traditional polishing devices.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A smart card milling groove polishing and deburring mechanism, characterized in that: The invention comprises a processing box (1); an ultrasonic generator (2) is fixedly mounted on the back of the processing box (1); transmission plates (3) are fixedly mounted on both sides of the ultrasonic generator (2); the transmission plates (3) surround the processing box (1); transducers (4) are fixedly mounted on both sides of the processing box (1); cleaning tank walls (5) are fixedly mounted inside the transducer (4) and on both sides of the inner cavity of the processing box (1).

2. The smart card milling groove polishing and deburring mechanism according to claim 1, characterized in that: Support columns (6) are fixedly mounted on both sides of the processing box (1), and a top rod (7) is fixedly mounted on the top of the support column (6).

3. A smart card milling groove polishing and deburring mechanism according to claim 2, characterized in that: A tightening rod (8) is movably mounted on the inner side of the push rod (7), a driving motor (9) is fixedly mounted on the top end of the tightening rod (8), and a fixing block (10) is fixedly mounted on the bottom of the driving motor (9).

4. A smart card milling groove polishing and deburring mechanism according to claim 3, characterized in that: A partition (11) is movably mounted in the middle of the tightening rod (8), the partition (11) is fixedly connected to the top rod (7), and connecting ropes (12) are wound around the surfaces of the tightening rod (8) on both sides of the partition (11), and the winding directions of the connecting ropes (12) on both sides of the partition (11) are opposite.

5. A smart card milling groove polishing and deburring mechanism according to claim 4, characterized in that: The bottom of the connecting rope (12) is fixedly connected to a placement frame (13), and a transparent plate (14) is fixedly installed on the surface of the placement frame (13).

6. The smart card milling groove polishing and deburring mechanism according to claim 1, characterized in that: A liquid replenishing flange (15) is fixedly mounted on the bottom of one side of the processing box (1), and a liquid drain pipe (16) is fixedly mounted on the bottom of the other side of the processing box (1).

7. The smart card milling groove polishing and deburring mechanism according to claim 1, characterized in that: A control panel (17) is fixedly mounted on the front of the processing box (1), an operating button (18) is arranged on the surface of the control panel (17), and a supporting block (19) is fixedly mounted on the bottom of the processing box (1).

Citation Information

Cited By

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