Aluminum wafer shot blasting mechanism
The aluminum disc shot blasting mechanism addresses the issue of mixed waste chip and projectile separation by using a clamping and driving assembly with eddy current screening, enabling direct collection and reducing production costs.
Patent Information
- Application Number
- CN202420569031.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-22
AI Technical Summary
The existing shot blasting process for aluminum discs generates waste chips mixed with projectiles, requiring extra time for separation, increasing production costs due to the need for additional screening steps.
An aluminum disc shot blasting mechanism with a clamping assembly, driving assembly, and eddy current electric screening device that separates waste chips and projectiles during the shot blasting process, allowing direct collection without additional screening time.
The mechanism efficiently collects waste chips and projectiles separately, reducing production costs by eliminating the need for extra screening steps.
Smart Images
Figure CN222222284U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum disc processing, in particular to an aluminum disc shot blasting mechanism. Background Art
[0002] Shot blasting machine is a casting equipment that uses high-speed projectiles thrown by shot blasters to clean or strengthen the surface of castings. Shot blasting machines are divided into drum type, chain plate type, hanging type shot blasting machines, etc. according to the structure of the casting carrier. They are first used in the foundry industry to remove sand and oxide scale on the surface of cast steel and cast iron parts. In the production process of aluminum discs, their surfaces will be processed by shot blasting machines.
[0003] During the shot blasting process of aluminum discs, waste chips will be generated. These waste chips will be collected together with the projectiles ejected by the shot blasting machine. Because the projectiles have recycling value, it takes extra time to separate the mixed waste chips and projectiles after the shot blasting, which increases the production cost of aluminum discs. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an aluminum disc shot blasting mechanism for solving the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A shot blasting mechanism for aluminum discs comprises a support frame, a conveying device is fixedly arranged inside the support frame, eddy current electric screening devices are arranged on the left and right sides of the conveying device, the eddy current electric screening device is fixedly connected to the support frame, a connecting frame is fixedly arranged inside the support frame, a collecting plate is overlapped inside the connecting frame, a collecting box is fixedly arranged at the bottom of the support frame by bolts, a fixing frame is fixedly arranged on the top of the support frame, a shot blasting assembly is arranged on the top of the fixing frame, a mounting frame is fixedly arranged inside the fixing frame, a driving assembly is arranged inside the mounting frame, a moving block is arranged on the mounting frame through the driving assembly, and a clamping assembly is arranged on the surface of the moving block.
[0007] Preferably, the shot blasting assembly includes a storage device fixedly arranged on the top of a fixed frame, a conveying pipe is fixedly arranged at the outlet of the storage device, a mounting plate is fixedly arranged on the top of the fixed frame, a shot blaster is fixedly arranged on the bottom of the mounting plate, and the shot blaster is connected to the outlet end of the conveying pipe.
[0008] Preferably, the driving assembly includes a rotating motor fixedly arranged on the left side of the mounting frame, the output end of the rotating motor passes through the mounting frame and extends to the inside of the mounting frame and is fixedly provided with a screw rod, and the surface of the screw rod is threadedly connected to the moving block.
[0009] Preferably, the clamping assembly comprises a telescopic push rod fixedly arranged between the facing surfaces of the moving block, and a clamping plate is fixedly arranged at the extended end of the telescopic push rod.
[0010] Preferably, a support block is fixedly provided at the bottom of the support frame, and the number of the support blocks is two.
[0011] Preferably, a baffle is hingedly provided on the left side of the fixing frame, and a control device is provided on the surface of the baffle.
[0012] Preferably, there are two mounting frames, and the two mounting frames are symmetrically distributed inside the fixing frame.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the aluminum disc shot blasting mechanism clamps and fixes the aluminum disc through the clamping assembly, drives the moving block to move through the driving assembly, so that the aluminum disc moves, and polishes its surface through the shot blasting assembly, and the waste chips generated by polishing and the projectiles used for polishing fall onto the conveying device together, and are conveyed to the eddy current electric screening device through the conveying device. When the aluminum waste chips pass through the eddy current electric screening device, they will be affected and bounced, thereby falling into the inside of the connecting frame, and the projectiles are conveyed to the inside of the collecting box. The collecting plate is pulled away from the connecting frame to clean up the waste chips. The device can directly collect the waste chips and projectiles separately, without spending extra time for screening, thereby reducing the production cost of aluminum discs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the structural survey drawing of the utility model;
[0015] Figure 2 This is a front cross-sectional view of the structure of the utility model;
[0016] Figure 3 It is a right sectional view of the structure of the utility model.
[0017] In the figure: 1. support frame; 2. fixed frame; 3. storage device; 4. conveying pipe; 5. mounting plate; 6. shot blasting machine; 7. mounting frame; 8. rotating motor; 9. screw; 10. moving block; 11. telescopic push rod; 12. clamping plate; 13. conveying device; 14. eddy current electric screening device; 15. connecting frame; 16. collecting plate; 17. collecting box; 18. supporting block; 19. baffle; 20. control device. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Reference Figure 1-3A shot blasting mechanism for aluminum discs includes a support frame 1, a conveying device 13 is fixedly arranged inside the support frame 1, eddy current electric screening devices 14 are arranged on the left and right sides of the conveying device 13, the eddy current electric screening device 14 is fixedly connected to the support frame 1, a connecting frame 15 is fixedly arranged inside the support frame 1, a collecting plate 16 is overlapped inside the connecting frame 15, a collecting box 17 is fixedly arranged at the bottom of the support frame 1 by bolts, a fixing frame 2 is fixedly arranged on the top of the support frame 1, a shot blasting assembly is arranged on the top of the fixing frame 2, the shot blasting assembly includes a storage device 3 fixedly arranged on the top of the fixing frame 2, a conveying pipe 4 is fixedly arranged at the outlet of the storage device 3, a mounting plate 5 is fixedly arranged on the top of the fixing frame 2, a shot blaster 6 is fixedly arranged at the bottom of the mounting plate 5, and a shot blasting machine 6 is fixedly arranged at the bottom of the mounting plate 5. The shot blaster 6 is connected to the outlet end of the conveying pipe 4, and the conveying pipe 4 conveys the projectiles in the storage device 3 to the shot blaster 6, and the shot blaster 6 sprays the projectiles onto the aluminum disc, so that the surface of the aluminum disc can be processed. The interior of the fixed frame 2 is fixedly provided with a mounting frame 7, and the number of the mounting frames 7 is two, and the two mounting frames 7 are symmetrically distributed inside the fixed frame 2. The interior of the mounting frame 7 is provided with a driving assembly, and the driving assembly includes a rotating motor 8 fixedly provided on the left side of the mounting frame 7. The output end of the rotating motor 8 passes through the mounting frame 7 and extends to the interior of the mounting frame 7 and is fixedly provided with a screw 9. The surface of the screw 9 is threadedly connected to the moving block 10. The rotating motor 8 is started to drive the screw 9 to rotate, and the rotation of the screw 9 drives the moving block 10 to move, so that the aluminum disc can be driven. The sheet moves so that the surface of the aluminum disc can be processed. The mounting frame 7 is provided with a moving block 10 through a driving component. The surface of the moving block 10 is provided with a clamping component. The clamping component includes a telescopic push rod 11 fixedly provided between the facing surfaces of the moving block 10. The extended end of the telescopic push rod 11 is fixedly provided with a clamping plate 12. The extended end of the telescopic push rod 11 is extended to push the clamping plate 12 to move. The aluminum disc can be clamped and fixed by the two clamping plates 12 to avoid the movement of the aluminum disc during the shot blasting process and affect the processing. A support block 18 is fixedly provided at the bottom of the support frame 1. The number of support blocks 18 is two. A baffle 19 is hingedly provided on the left side of the fixed frame 2 through a hinge. A control device 20 is provided on the surface of the baffle 19. The control device 20 is used to adjust The baffle 19 prevents waste chips and projectiles from being ejected out of the device. The aluminum disc shot blasting mechanism clamps and fixes the aluminum disc through the clamping assembly, and drives the moving block 10 to move through the driving assembly to move the aluminum disc, and polishes its surface through the shot blasting assembly. The waste chips generated by polishing and the projectiles used for polishing fall onto the conveying device 13 together, and are transported to the eddy current electric screening device 14 through the conveying device 13. When the aluminum waste chips pass through the eddy current electric screening device 14, they are affected and bounced, thereby falling into the connecting frame 15, and the projectiles are transported to the collecting box 17. The collecting plate 16 is pulled away from the connecting frame 15 to clean the waste chips. The device can directly collect the waste chips and projectiles separately without spending extra time for screening, thereby reducing the production of aluminum discs.
[0020] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0021] When in use: pull the baffle 19 so that one side of the baffle 19 is away from the fixed frame 2, place the aluminum disc in the middle of the clamping plate 12, extend the extended ends of the two telescopic push rods 11, push the two clamping plates 12 close to each other to clamp and fix the aluminum disc, start the rotating motor 8, drive the screw 9 to rotate, and the rotation of the screw 9 drives the moving block 10 to move on its surface. The moving block 10 moves through the telescopic push rod 11 and the clamping plate 12 to drive the aluminum disc to move, and the projectiles in the storage device 3 are extracted and transported to the shot blasting machine 6 through the conveying pipe 4, and the projectiles are sprayed onto the surface of the aluminum disc through the shot blasting machine 6. The waste chips generated by polishing and the projectiles used for polishing fall onto the conveying device 13 together, and are transported to the eddy current electric screening device 14 through the conveying device 13. When the aluminum waste chips pass through the eddy current electric screening device 14, they will be affected and bounced, thereby falling into the inside of the connecting frame 15, and the projectiles are transported to the inside of the collecting box 17. Pull the collecting plate 16 away from the connecting frame 15 to clean the waste chips.
[0022] In summary, the aluminum disc shot blasting mechanism clamps and fixes the aluminum disc through a clamping assembly, drives the moving block 10 to move through a driving assembly, so that the aluminum disc moves, and polishes its surface through the shot blasting assembly. The waste chips generated by polishing and the projectiles used for polishing fall onto the conveying device 13 together, and are transported to the eddy current electric screening device 14 through the conveying device 13. When the aluminum waste chips pass through the eddy current electric screening device 14, they are affected and bounced, thereby falling into the connecting frame 15, and the projectiles are transported to the collecting box 17. The collecting plate 16 is pulled away from the connecting frame 15 to clean up the waste chips. The device can directly collect the waste chips and projectiles separately without spending extra time for screening, thereby reducing the production of aluminum discs.
[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum disc shot blasting mechanism, comprising a support frame (1), characterized in that: A conveying device (13) is fixedly arranged inside the support frame (1), eddy current electric screening devices (14) are arranged on the left and right sides of the conveying device (13), and the eddy current electric screening device (14) is fixedly connected to the support frame (1). A connecting frame (15) is fixedly arranged inside the support frame (1), and a collecting plate (16) is overlapped inside the connecting frame (15). A collecting box (17) is fixedly arranged at the bottom of the support frame (1) by bolts, a fixing frame (2) is fixedly arranged on the top of the support frame (1), and a shot blasting assembly is arranged on the top of the fixing frame (2), a mounting frame (7) is fixedly arranged inside the fixing frame (2), and a driving assembly is arranged inside the mounting frame (7), and a moving block (10) is arranged on the mounting frame (7) through the driving assembly, and a clamping assembly is arranged on the surface of the moving block (10).
2. The aluminum disc shot blasting mechanism according to claim 1, characterized in that: The shot blasting assembly comprises a storage device (3) fixedly arranged on the top of a fixed frame (2); a delivery pipe (4) is fixedly arranged at the outlet of the storage device (3); a mounting plate (5) is fixedly arranged on the top of the interior of the fixed frame (2); a shot blaster (6) is fixedly arranged on the bottom of the mounting plate (5); and the shot blaster (6) is connected to the outlet end of the delivery pipe (4).
3. The aluminum disc shot blasting mechanism according to claim 1, characterized in that: The driving assembly comprises a rotating motor (8) fixedly arranged on the left side of the mounting frame (7), the output end of the rotating motor (8) passes through the mounting frame (7) and extends to the inside of the mounting frame (7) and is fixedly provided with a screw rod (9), and the surface of the screw rod (9) is threadedly connected to the moving block (10).
4. The aluminum disc shot blasting mechanism according to claim 1, characterized in that: The clamping assembly comprises a telescopic push rod (11) fixedly arranged between the facing surfaces of the moving block (10), and a clamping plate (12) fixedly arranged at the extended end of the telescopic push rod (11).
5. The aluminum disc shot blasting mechanism according to claim 1, characterized in that: A support block (18) is fixedly arranged at the bottom of the support frame (1), and the number of the support blocks (18) is two.
6. The aluminum disc shot blasting mechanism according to claim 1, characterized in that: A baffle (19) is hingedly provided on the left side of the fixing frame (2), and a control device (20) is provided on the surface of the baffle (19).
7. The aluminum disc shot blasting mechanism according to claim 1, characterized in that: The number of the mounting frames (7) is two, and the two mounting frames (7) are symmetrically distributed inside the fixing frame (2).