Auxiliary clamping device for elevator door plate machining

By designing the auxiliary clamping device for the elevator door panel processing, the clamping mechanism and rotation mechanism controlled by the microcontroller and motor are used to solve the problem of complex disassembly and inability to flip and process traditional fixtures, the rapid clamping and disassembly of the elevator door panel is achieved, and production is improved efficiency.

CN222222312UActive Publication Date: 2024-12-24XUCHANG HEDA INTELLIGENT ELECTRIC CO LTD
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Patent Information

Application Number
CN202323502933.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-24
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The traditional elevator door panel processing fixture is complicated to disassemble and cannot be flipped on the other side, resulting in slow progress in work and requires the front and back of the motor door panel to be replaced many times.

Method used

An auxiliary clamping device for elevator door panel processing is designed, including a base plate, a rotating mechanism and a clamping mechanism. The push rod and motor are controlled by a single chip computer to achieve the convenience of clamping and disassembly, and the processing on any side is achieved through belt transmission.

Benefits of technology

The rapid clamping and disassembly of elevator door panels is achieved, which reduces fixed time and improves production efficiency, allowing the processing of one elevator door panel to be completed at one time.

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Abstract

The utility model discloses an auxiliary clamping device for elevator door plate machining. The auxiliary clamping device comprises a bottom plate, a rotating mechanism and a shell. Vertical plates are fixedly connected to the left and right ends of the upper surface of the bottom plate, a support is arranged at the bottom of the left side surface of the bottom plate, and rotating shafts are rotationally connected to the middles of the upper ends of the vertical plates; the rotating mechanism is arranged in the middle of the vertical plate, the bottom end of the rotating mechanism is fixedly connected with the upper surface of the support, and the rotating mechanism is fixedly arranged on the adjacent rotating shafts in a sleeving mode; the elevator door plate machining auxiliary clamping device comprises a rotating shaft and a shell, the shell is fixedly connected to the inner side end of the rotating shaft, a clamping mechanism is arranged in the shell, the top of the shell is fixedly connected with an L-shaped clamping plate, the top of the L-shaped clamping plate is fixedly connected with a mounting frame, and an electric push rod is arranged in the mounting frame. The elevator door plate can be clamped and detached without tedious steps, a large amount of time for fixing the elevator door plate is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of elevator door panel processing, in particular to an elevator door panel processing auxiliary clamping device. Background Art

[0002] An elevator is a permanent transportation device that serves several specific floors in a building and whose car runs on at least two rows of rigid tracks that are perpendicular to the horizontal plane or inclined at an angle of less than 15° to the plumb line. During the production and processing of the elevator, both sides of the door panel need to be processed and polished;

[0003] Traditionally, elevator door panels are processed by clamping them on both sides with clamps;

[0004] There are some problems. The traditional fixture is complicated to disassemble and cannot be flipped during the processing. When processing the other side, it is easy to replace the front and back sides of the motor door panel multiple times, delaying the progress of the work. For this reason, we propose an auxiliary clamping device for elevator door panel processing. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide an auxiliary clamping device for elevator door panel processing, which can clamp and disassemble the elevator door panel without complicated steps, thereby reducing a large amount of time spent on fixing the elevator door panel, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an elevator door panel processing auxiliary clamping device, comprising a bottom plate, a rotating mechanism and a shell;

[0007] Bottom plate: The left and right ends of its upper surface are fixedly connected with vertical plates, a support is provided at the bottom of the left side of the bottom plate, and the middle part of the upper end of the vertical plate is rotatably connected with a rotating shaft;

[0008] Rotating mechanism: It is arranged in the middle of the vertical plate, the bottom end of the rotating mechanism is fixedly connected to the upper surface of the support, and the rotating mechanism is fixedly sleeved with the adjacent rotating shafts respectively;

[0009] Shell: They are fixedly connected to the inner end of the rotating shaft. A clamping mechanism is provided inside the shell, so that the elevator door panel can be clamped and disassembled without complicated steps, which reduces a lot of time spent on fixing the elevator door panel and improves production efficiency.

[0010] Furthermore, it also includes a single-chip microcomputer, which is arranged at the front end of the upper side of the bottom plate, and the input end of the single-chip microcomputer is electrically connected to an external power supply to facilitate the regulation of electrical operation.

[0011] Furthermore, the rotating mechanism includes a motor, a pulley 1, a belt, a pulley 2 and a rotating shaft. The motor is fixedly connected to the top of the support, the right end of the output shaft of the motor is fixedly connected to the rotating shaft, the rotating shaft is rotatably connected between the two vertical plates, the left and right ends of the rotating shaft are fixedly connected to pulley 1, the opposite outer ends of the two rotating shafts are fixedly sleeved with pulley 2, the pulley 1 and the vertically adjacent pulley 2 are connected by belt transmission, the input end of the motor is electrically connected to the output end of the single-chip microcomputer, so as to facilitate flipping processing on either side.

[0012] Furthermore, the clamping mechanism includes an inclined column 1, a guide slide groove, a slide bar, an inclined column 2, a slide column, a spring, an extrusion block and an inclined column 3. The interior of the shell is provided with a U-shaped slide hole. The inclined column 1 and the inclined column 2 are respectively slidably connected to the interior of the U-shaped slide hole. The two inclined columns 2 are located between the two inclined columns 1. The front and rear inner walls of the U-shaped slide hole are provided with guide slide grooves. The front and rear sides of the inclined column 3 are provided with slide bars. The inclined column 3 is slidably connected to the interior of the guide slide groove through the slide bars on the front and rear sides. The top of the inclined column 2 is fixedly connected with a slide column. The slide columns are slidably connected to the small-diameter slide hole on the upper surface of the shell. A spring is fixedly connected between the top wall of the U-shaped slide hole and the top end of the inclined column 2. The springs are sleeved on the outer surface of the slide column. The top of the slide column is fixedly connected with an extrusion block, which can ensure stable clamping and facilitate disassembly.

[0013] Furthermore, the upper surfaces of the extrusion blocks are provided with anti-slip strips to prevent sliding during processing.

[0014] Furthermore, the top of the shell is fixedly connected to an L-shaped clamp, the top of the L-shaped clamp is fixedly connected to a mounting frame, an electric push rod is provided inside the mounting frame, the telescopic end of the electric push rod is fixedly connected to the top of the inclined column one, and the input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer to provide clamping power.

[0015] Furthermore, the four bottom corners of the bottom plate are respectively fixedly connected with supporting legs, thereby improving stability.

[0016] Compared with the prior art, the beneficial effects of the utility model are: the elevator door panel processing auxiliary clamping device has the following advantages:

[0017] 1. The operation of the electric push rod is controlled by the single-chip microcomputer. The telescopic end of the electric push rod pushes the inclined column 1 downward. While the inclined column 1 moves downward, the inclined surface at the bottom contacts the outer inclined surface of the inclined column 3 and squeezes downward, thereby limiting the position of the inclined column 3 through the guide slide groove and the slide bar to ensure that it will not roll during the sliding process, thereby pushing it inward and then sliding inward. While the inclined column 3 slides inward, the outer inclined surface of the inclined column 3 contacts the inclined surface at the bottom of the inclined column 2 and squeezes inward, thereby pushing the inclined column 2 upward and then sliding upward. While sliding upward, the elevator door panel on the extrusion block is tightly attached to the L-shaped clamping plate through the sliding column until it is clamped tightly and not loose. The anti-slip strip on the extrusion block is used to prevent the elevator door panel from falling during the processing. When disassembling the door panel, the operation of the electric push rod is regulated by the single-chip microcomputer, and the telescopic end of the electric push rod is retracted, driving the inclined column one to slide upward, thereby canceling the squeezing force on the inclined column three. At the same time, the inclined column three slides outward through the guide slide groove and the slide bar, thereby canceling the squeezing force on the inclined column two. When the inclined column two slides downward, the force of the spring is canceled, thereby releasing the force of the extrusion block and taking out the elevator door panel after processing. This achieves the goal of clamping and disassembling the elevator door panel without complicated steps, thereby reducing a lot of time spent on fixing the elevator door panel.

[0018] 2. After one side of the processing is completed, the single-chip microcomputer controls the operation of the motor. The output shaft of the motor drives the rotating shaft to rotate, and the rotating shaft drives the pulleys on both sides to rotate. The pulley is connected to the pulley 2 through a belt drive, and then the outer shell is driven to rotate through the rotating shaft. Thus, any side of the elevator door panel can be processed, which is convenient for completing an elevator door panel at one time without multiple processing, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the utility model in cross section;

[0021] Figure 3 It is a schematic diagram of the structure of the utility model enlarged at A;

[0022] Figure 4 It is a schematic diagram of the structure enlarged at B of the utility model.

[0023] In the figure: 1 bottom plate, 2 single chip computer, 3 vertical plate, 4 support, 5 rotating mechanism, 51 motor, 52 pulley 1, 53 belt, 54 pulley 2, 55 rotating shaft, 6 clamping mechanism, 61 inclined column 1, 62 guide slide, 63 slide bar, 64 inclined column 2, 65 slide column, 66 spring, 67 extrusion block, 68 inclined column 3, 7 electric push rod, 8 mounting frame, 9 L-shaped clamping plate, 10 anti-slip strip, 11 housing. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 ,This embodiment provides a technical solution: an elevator door panel processing auxiliary clamping device, including a bottom plate 1, a rotating mechanism 5 and a shell 11;

[0026] Bottom plate 1: both left and right ends of its upper surface are fixedly connected with upright plates 3, a support 4 is provided at the bottom of the left side of the bottom plate 1, the middle of the upper end of the upright plate 3 is rotatably connected with a rotating shaft, and also includes a single-chip microcomputer 2, which is arranged at the front end of the upper side of the bottom plate 1, and the input end of the single-chip microcomputer 2 is electrically connected to an external power supply, and the four corners of the bottom of the bottom plate 1 are respectively fixedly connected with legs 12;

[0027] Rotating mechanism 5: It is arranged in the middle of the vertical plate 3, the bottom end of the rotating mechanism 5 is fixedly connected to the upper surface of the support 4, the rotating mechanism 5 is respectively fixedly sleeved with the adjacent rotating shafts, the rotating mechanism 5 includes a motor 51, a pulley 1 52, a belt 53, a pulley 2 54 and a rotating shaft 55, the motor 51 is fixedly connected to the top of the support 4, the right end of the output shaft of the motor 51 is fixedly connected to the rotating shaft 55, the rotating shaft 55 is rotatably connected between the two vertical plates 3, the left and right ends of the rotating shaft 55 are fixedly connected to the pulley 1 52, and the opposite outer ends of the two rotating shafts are fixedly sleeved There is a pulley 2 54, and the pulley 1 52 and the vertically adjacent pulley 2 54 are connected by a belt 53. The input end of the motor 51 is electrically connected to the output end of the single-chip computer 2. After the clamping is completed, one side of the elevator door panel is processed. After the processing of one side is completed, the motor 51 is regulated by the single-chip computer 2. The output shaft of the motor 51 drives the rotating shaft 55 to rotate, and the rotating shaft 55 drives the pulleys 1 52 on both sides to rotate. The pulley 1 52 is connected to the pulley 2 54 by a belt 53, and then drives the housing 11 to rotate through the rotating shaft, so that any side of the elevator door panel can be processed;

[0028] Shell 11: They are all fixedly connected to the inner end of the rotating shaft. The interior of the shell 11 is provided with a clamping mechanism 6, which includes an inclined column 1 61, a guide slide 62, a slide bar 63, an inclined column 2 64, a slide bar 65, a spring 66, an extrusion block 67 and an inclined column 3 68. The interior of the shell 11 is provided with a U-shaped slide hole. The inclined column 1 61 and the inclined column 2 64 are respectively slidably connected to the interior of the U-shaped slide hole. The two inclined columns 2 64 are located between the two inclined columns 1 61. The front and rear inner walls of the U-shaped slide hole are provided with a guide slide 62. The front and rear sides of the inclined column 3 68 are provided with a slide bar 63. The inclined column 3 68 is slidably connected to the interior of the guide slide 62 through the slide bars 63 on the front and rear sides. The top of the inclined column 2 64 is fixed. A slide column 65 is connected, and the slide column 65 is slidably connected to the small-diameter slide hole on the upper surface of the shell 11. A spring 66 is fixedly connected between the top wall of the U-shaped slide hole and the top of the inclined column 64. The spring 66 is sleeved on the outer surface of the slide column 65. The top of the slide column 65 is fixedly connected to an extrusion block 67. The upper surface of the extrusion block 67 is provided with an anti-slip strip 10. The top of the shell 11 is fixedly connected to an L-shaped clamping plate 9. The top of the L-shaped clamping plate 9 is fixedly connected to a mounting frame 8. The interior of the mounting frame 8 is provided with an electric push rod 7. The telescopic end of the electric push rod 7 is fixedly connected to the top of the inclined column 1 61. The input end of the electric push rod 7 is electrically connected to the output end of the single-chip microcomputer 2. First, the elevator door panel is placed on the extrusion block 67, and the single-chip microcomputer 2 is used to control the elevator door panel. The operation of the electric push rod 7 is regulated, and the inclined column 1 61 is pushed downward by the telescopic end of the electric push rod 7. While the inclined column 1 61 moves downward, the inclined surface at the bottom contacts the outer inclined surface of the inclined column 3 68 and squeezes downward, thereby limiting the position of the inclined column 3 68 through the guide slide groove 62 and the slide bar 63 to ensure that it will not roll during the sliding process, thereby pushing it inward and then sliding inward. While the inclined column 3 68 slides inward, the outer inclined surface of the inclined column 3 68 contacts the inclined surface at the bottom of the inclined column 2 64 and squeezes inward, thereby pushing the inclined column 2 64 upward and then sliding upward. While sliding upward, the elevator door panel on the extrusion block 67 is tightly attached to the L-shaped clamping plate 9 through the sliding column 65 until it is clamped and not loose, and the extrusion block The anti-slip strip 10 on 67 prevents the elevator door panel from falling during the processing. When the door panel is removed after the processing is completed, the operation of the electric push rod 7 is regulated by the single-chip microcomputer 2, and the telescopic end of the electric push rod 7 is retracted, driving the inclined column 1 61 to slide upward, thereby canceling the squeezing force on the inclined column 3 68. At the same time, the inclined column 3 68 slides outward through the guide slide groove 62 and the slide bar 63, thereby canceling the squeezing force on the inclined column 2 64. When the inclined column 2 64 slides downward, the force of the spring 66 is canceled, thereby releasing the force of the extrusion block 67, and taking out the elevator door panel after the processing, so that the elevator door panel can be clamped and disassembled without complicated steps, reducing a lot of time used for fixing the elevator door panel.

[0029] The working principle of the elevator door panel processing auxiliary clamping device provided by the utility model is as follows: when processing the elevator door panel, the elevator door panel is first placed on the extrusion block 67, and the operation of the electric push rod 7 is controlled by the single chip microcomputer 2, and the inclined column 1 61 is pushed downward by the telescopic end of the electric push rod 7. While the inclined column 1 61 moves downward, the inclined surface at the bottom contacts the outer inclined surface of the inclined column 3 68 and squeezes downward, and then the inclined column 3 68 is limited by the position of the guide slide groove 62 and the slide bar 63 to ensure that it will not roll during the sliding process, so as to be pushed inward and then slide inward. While the inclined column 3 68 slides inward, the inclined surface of the outer side of the inclined column 3 68 contacts the inclined surface of the bottom of the inclined column 2 64 and squeezes inward, thereby pushing the inclined column 2 64 upward and then sliding upward. While sliding upward, the elevator door panel on the extrusion block 67 is tightly attached to the L-shaped clamping plate 9 through the slide column 65 until it is clamped and not loose, and the elevator door panel is prevented from falling during the processing by the anti-slip strip 10 on the extrusion block 67. After clamping is completed, the electric push rod 7 is used to prevent the elevator door panel from falling. On one side of the elevator door panel, the processing of one side is completed by adjusting the motor 51 through the single chip microcomputer 2, and the output shaft of the motor 51 drives the rotating shaft 55 to rotate, and the rotating shaft 55 drives the pulleys 1 52 on both sides to rotate, and the pulley 1 52 is connected to the pulley 2 54 through the belt 53, and then drives the shell 11 to rotate through the rotating shaft, so that any side of the elevator door panel can be processed. When the door panel is removed after the processing is completed, the electric push rod 7 is controlled to operate through the single chip microcomputer 2, and the telescopic end of the electric push rod 7 is recovered, driving the inclined column 1 61 to slide upward, thereby canceling the squeezing force on the inclined column 3 68, and at the same time, the inclined column 3 68 slides outward through the guide groove 62 and the slide bar 63, thereby canceling the squeezing force on the inclined column 2 64, and when the inclined column 2 64 slides downward, the force of the spring 66 is canceled, thereby releasing the force of the extrusion block 67, and taking out the elevator door panel after processing, so as to achieve the elevator door panel clamping and disassembly without complicated steps, reducing a lot of time used for fixing the elevator door panel.

[0030] It is worth noting that the specific model of the single chip microcomputer 2 disclosed in the above embodiment is S7-200, the motor 51 can be selected as D180M-0160030B-E, and the electric push rod 7 is recommended to be SM-38STG-1000N. The single chip microcomputer 2 controls the motor 51 and the electric push rod 7 using methods commonly used in the prior art.

[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. Auxiliary clamping device for elevator door panel processing, characterized by: It comprises a base plate (1), a rotating mechanism (5) and a housing (11); Bottom plate (1): both left and right ends of its upper surface are fixedly connected to the vertical plates (3), a support (4) is provided at the bottom of the left side of the bottom plate (1), and the middle of the upper end of the vertical plates (3) are rotatably connected to the rotating shaft; A rotating mechanism (5): the rotating mechanism (5) is arranged in the middle of the vertical plate (3); the bottom end of the rotating mechanism (5) is fixedly connected to the upper surface of the support (4); the rotating mechanism (5) is respectively fixedly sleeved with adjacent rotating shafts; The outer shell (11) is fixedly connected to the inner end of the rotating shaft, and a clamping mechanism (6) is provided inside the outer shell (11).

2. The elevator door panel processing auxiliary clamping device according to claim 1 is characterized in that: It also comprises a single-chip microcomputer (2), which is arranged at the front end of the upper side surface of the bottom plate (1), and the input end of the single-chip microcomputer (2) is electrically connected to an external power supply.

3. The elevator door panel processing auxiliary clamping device according to claim 2 is characterized in that: The rotating mechanism (5) comprises a motor (51), a first pulley (52), a belt (53), a second pulley (54) and a rotating shaft (55), wherein the motor (51) is fixedly connected to the top of the support (4), the right end of the output shaft of the motor (51) is fixedly connected to the rotating shaft (55), the rotating shaft (55) is rotatably connected between the two vertical plates (3), the left and right ends of the rotating shaft (55) are fixedly connected to the first pulley (52), the outer ends of the two rotating shafts that are away from each other are fixedly sleeved with the second pulley (54), the first pulley (52) and the vertically adjacent second pulley (54) are both connected by a belt (53), and the input end of the motor (51) is electrically connected to the output end of the single-chip computer (2).

4. The elevator door panel processing auxiliary clamping device according to claim 2, characterized in that: The clamping mechanism (6) comprises an inclined column (61), a guide slide groove (62), a slide bar (63), an inclined column (64), a slide column (65), a spring (66), an extrusion block (67) and an inclined column (68). The housing (11) is provided with a U-shaped slide hole inside. The inclined column (61) and the inclined column (64) are respectively slidably connected to the inside of the U-shaped slide hole. The two inclined columns (64) are located between the two inclined columns (61). The front and rear inner walls of the U-shaped slide hole are provided with guide slide grooves (62). The front inner wall of the inclined column (68) is provided with a guide slide groove (62). Slide bars (63) are provided on both sides of the rear side. The inclined column three (68) is slidably connected to the inside of the guide slide groove (62) through the slide bars (63) on the front and rear sides. The top of the inclined column two (64) is fixedly connected to a slide bar (65). The slide bar (65) is slidably connected to the small-diameter slide hole on the upper surface of the shell (11). A spring (66) is fixedly connected between the top wall of the U-shaped slide hole and the top of the inclined column two (64). The spring (66) is sleeved on the outer surface of the slide bar (65). The top of the slide bar (65) is fixedly connected to an extrusion block (67).

5. The elevator door panel processing auxiliary clamping device according to claim 4 is characterized in that: The upper surfaces of the extrusion blocks (67) are each provided with anti-slip strips (10).

6. The elevator door panel processing auxiliary clamping device according to claim 4, characterized in that: The top of the housing (11) is fixedly connected to an L-shaped clamping plate (9), the top of the L-shaped clamping plate (9) is fixedly connected to a mounting frame (8), an electric push rod (7) is arranged inside the mounting frame (8), the telescopic end of the electric push rod (7) is fixedly connected to the top of the inclined column (61), and the input end of the electric push rod (7) is electrically connected to the output end of the single-chip computer (2).

7. The elevator door panel processing auxiliary clamping device according to claim 1 is characterized in that: The four bottom corners of the bottom plate (1) are respectively fixedly connected with supporting legs (12).