Automatic mounting tool for compressor air valve

Abstract

The utility model relates to an automatic installation tool of a compressor air valve, and belongs to the field of compressor air valves. The hydraulic device comprises an oil tank, a motor, a controller, a hydraulic cylinder, an air cylinder and an angle regulator, the motor is mounted on the oil tank, a control end of the motor is connected with the controller, an air cylinder body is connected with a hydraulic cylinder body, a hydraulic cylinder piston is arranged in the hydraulic cylinder body, and the angle regulator is arranged on the lower portion of the hydraulic cylinder and connected with the hydraulic cylinder piston. The device is reasonable in structural design, safe, reliable and easy to operate, working efficiency is improved, safety is improved, labor intensity is reduced, and using requirements are met.

Description

Technical Field

[0001] The utility model relates to an installation tool, in particular to an automatic installation tool for a compressor air valve, and belongs to the field of compressor air valves. Background Art

[0002] In the current operation of compressors, the air tightness of the compressor valve is a very important part related to equipment efficiency and reducing energy consumption; the air tightness of the valve is the key to stabilizing the operation of the compressor and reducing energy consumption.

[0003] Our company's large reciprocating compressor is the main equipment for compressing and increasing the pressure of semi-water gas. Due to the complex composition of the process gas, it is easy to cause the gas valve to be blocked, affecting the efficiency of the compressor. The compressor valve controls the gas flow and prevents gas backflow, optimizes the compressor efficiency and regulates the pressure. As the main wearing part of the compressor, the gas valve needs to be replaced periodically to ensure that the air tightness of the gas valve is in the best state. Only through reasonable configuration and optimization of the working state of the gas valve can the efficiency of the compressor be improved in the long term, energy consumption can be reduced, and the compressor can always be in the best working condition.

[0004] However, there are still some problems in the existing air valve installation process. Since the installation position and angle of the air valve in the first-stage outlet section of the compressor are very limited, the minimum angle is about 20 degrees. The original replacement of the air valve required pure manual operation by more than 4 people, and the replacement time of a single air valve required more than 30 minutes. The air valve is heavy, difficult to replace, and the work efficiency is very low.

[0005] Therefore, it is necessary to transform the tools used in the replacement process to improve their ease of operation, safety and stability, reduce labor intensity and improve work efficiency. Utility Model Content

[0006] The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art and to provide an automatic installation tool for a compressor valve which has a reasonable structural design, is safe and reliable, is easy to operate, improves work efficiency, improves safety, and reduces labor intensity.

[0007] The technical solution adopted by the utility model to solve the above-mentioned problem is: the automatic installation tool of the compressor air valve includes an oil tank, a motor and a controller, the motor is installed on the oil tank, and the control end of the motor is connected to the controller. It is characterized in that it also includes a hydraulic cylinder, an air cylinder and an angle adjuster, the cylinder body is connected to the hydraulic cylinder body, a hydraulic cylinder piston is arranged in the hydraulic cylinder body, an angle adjuster is arranged at the lower part of the hydraulic cylinder, and the angle adjuster is connected to the hydraulic cylinder piston.

[0008] Preferably, the utility model further comprises a pipeline, a hydraulic pump and a solenoid valve, and the oil outlet of the hydraulic pump is connected to the hydraulic cylinder through the pipeline of the solenoid valve.

[0009] Preferably, the utility model further comprises an air valve, a valve seat and a plurality of wheels, wherein the air valve is arranged in the valve seat, and a plurality of wheels are arranged at the bottom of the vehicle body, and the plurality of wheels are fixedly connected to the vehicle body.

[0010] Preferably, the utility model further comprises a lifting rod, and the plurality of wheels are fixedly connected to the vehicle body via the lifting rod.

[0011] Preferably, the adjustment range of the angle adjuster of the utility model is set to 10 degrees-70 degrees.

[0012] Compared with the prior art, the utility model has the following advantages and effects: 1) The overall structural design is reasonable, and the motor drive is used to control the oil pressure, which improves the stability of the oil pressure output and makes the start-stop control operation simple; 2) The oil pressure is output to the hydraulic cylinder to push the hydraulic rod to lift, and the air valve is lifted and installed into the cylinder valve seat through the jacking valve mounting seat, which is simple and convenient for one person to operate; 3) The power-assisted vehicle uses a hydraulic rod to achieve height lifting and lowering, which is simple to operate and has strong applicability; 4) The lifting hydraulic device uses a gear adjustment disk to achieve multi-angle adjustment, which is simple to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.

[0014] Figure 2 It is a schematic diagram of angle adjustment of an embodiment of the utility model.

[0015] In the figure: oil tank 1, motor 2, controller 3, hydraulic cylinder 4, air cylinder 5, angle adjuster 6, vehicle body 7, lifting rod 8, wheel 9, pipeline 10, air valve 11, valve seat 12, hydraulic pump 13, solenoid valve 14. DETAILED DESCRIPTION

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.

[0017] Example

[0018] See also Figure 1 — Figure 2 The automatic installation tool for the compressor air valve of this embodiment includes an oil tank 1, a motor 2, a controller 3, a hydraulic cylinder 4, an air cylinder 5 and an angle adjuster 6. The motor 2 is installed on the oil tank 1, the control end of the motor 2 is connected to the controller 3, the cylinder body of the air cylinder 5 is connected to the cylinder body of the hydraulic cylinder 4, the cylinder body of the hydraulic cylinder 4 is provided with a hydraulic cylinder piston, the lower part of the hydraulic cylinder 4 is provided with an angle adjuster 6, and the angle adjuster 6 is connected to the hydraulic cylinder piston.

[0019] In this embodiment, the oil outlet of the hydraulic pump 11 is connected to the hydraulic cylinder 4 through the solenoid valve 14 and the pipeline 10.

[0020] In this embodiment, a plurality of wheels 9 are provided at the bottom of the vehicle body 7 , and the plurality of wheels 9 are fixedly connected to the vehicle body 7 ; the plurality of wheels 9 are fixedly connected to the vehicle body 7 via a lifting rod 8 .

[0021] In this embodiment, the adjustment range of the angle adjuster 6 is set to 10 degrees-70 degrees; the angle adjuster can achieve a maximum adjustment of 10 degrees to 70 degrees, and the commonly used air valve 11 is installed at a fixed angle of 25 degrees and 69 degrees at A, such as Figure 2 shown.

[0022] During operation, first place the air valve 11 into the valve seat 12, then adjust the angle adjuster 6 to the 20-degree position, push the mobile trolley to the air valve installation port, lift the hydraulic cylinder 4 through the hydraulic pump 13 and the pipeline 10 of the solenoid valve 14, and install the air valve 11 into the cylinder valve seat 12.

[0023] The device of this embodiment has high reliability, can greatly improve work efficiency, has strong lifting capacity, can be adjusted at multiple angles, and can realize single-person automated operation, which can greatly reduce operation risks and improve work efficiency.

[0024] Through the above description, those skilled in the art can already implement it.

[0025] In addition, it should be noted that the shapes and names of the parts and components of the specific embodiments described in this specification may be different, and the above content described in this specification is only an example of the structure of the utility model. All equivalent changes or simple changes made based on the structure, features and principles described in the patent concept of the utility model are included in the protection scope of the utility model patent. Technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should all fall within the protection scope of the utility model.

Claims

1. An automatic installation tool for a compressor gas valve, comprising an oil tank (1), a motor (2) and a controller (3), wherein the motor (2) is mounted on the oil tank (1), and a control end of the motor (2) is connected to the controller (3), characterized in that: It also comprises a hydraulic cylinder (4), an air cylinder (5) and an angle adjuster (6); the cylinder body of the air cylinder (5) is connected to the cylinder body of the hydraulic cylinder (4); a hydraulic cylinder piston is arranged in the cylinder body of the hydraulic cylinder (4); an angle adjuster (6) is arranged at the bottom of the hydraulic cylinder (4); and the angle adjuster (6) is connected to the hydraulic cylinder piston.

2. The automatic installation tool for compressor valves according to claim 1, characterized in that: It also comprises a pipeline (10), a hydraulic pump (13) and a solenoid valve (14), wherein the oil outlet of the hydraulic pump (13) is connected to the hydraulic cylinder (4) via the pipeline (10) of the solenoid valve (14).

3. The automatic installation tool for compressor valve according to claim 1, characterized in that: It also comprises an air valve (11), a valve seat (12) and a plurality of wheels (9), wherein the air valve (11) is arranged in the valve seat (12), and a plurality of wheels (9) are arranged at the bottom of the vehicle body (7), and the plurality of wheels (9) are all fixedly connected to the vehicle body (7).

4. The automatic installation tool for compressor valves according to claim 3, characterized in that: It also includes a lifting rod (8), and a plurality of wheels (9) are fixedly connected to the vehicle body (7) via the lifting rod (8).

5. The automatic installation tool for compressor valves according to claim 1, characterized in that: The adjustment range of the angle adjuster (6) is set to 10 degrees to 70 degrees.

Images