Combined type formwork assembly of prefabricated composite beam

By designing adjustable combined formwork components, the production process of ordinary concrete and high-performance concrete composite beams is simplified, reducing costs and improving efficiency, and solving the problems of production complexity and high cost in the prior art.

CN222222964UActive Publication Date: 2024-12-24GUANGZHOU UNIVERSITY +1
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Patent Information

Application Number
CN202420879777.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-24
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

In the prior art, the production of ordinary concrete-high-performance concrete composite beams is complex and costly, requiring professional manufacturing, which increases the production cost.

Method used

A combined formwork assembly of prefabricated combined beams is designed, including beam formwork, first partition, second partition, third partition and beam cover plate, and the formwork can be adjusted through structures such as limit seats and connecting rods. The formwork is allowed to be adjusted after the first pouring of ordinary concrete to facilitate the second pouring of high-performance concrete, forming a rectangular pouring space.

Benefits of technology

简化了组合梁的制作过程,降低了材料损耗和钢筋使用,提高了模板的重复使用效率,减少了制作成本。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a combined type formwork assembly of a prefabricated composite beam, the combined type formwork assembly comprises a beam formwork, a first partition plate, a second partition plate, a third partition plate and a beam cover plate, the first partition plate is arranged on the side face of the beam formwork; the second partition and the first partition are arranged on the same side face of the beam formwork. The number of the third partition plates is two, the third partition plates are arranged on the side face, where the first partition plate and the second partition plate are located, of the beam formwork, and the first partition plate, the second partition plate and the two third partition plates define a rectangular pouring space on the side face of the beam formwork; the beam cover plate is arranged at the top of the pouring space and connected with the second partition plate and the third partition plate. The combined formwork assembly further comprises a limiting seat, the third partition plates are installed on the side face of the beam formwork through the limiting seat, and the position of the limiting seat on the beam formwork is adjustable in the first direction so that the distance between the two third partition plates can be adjusted.
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Description

Technical Field

[0001] The present application relates to the technical field of building construction, and in particular to a combined formwork assembly for prefabricated composite beams. Background Art

[0002] With the development of social economy, high-performance concrete has been widely used in the field of building structures due to its high elastic modulus, high strength and high durability, but its high cost restricts its further promotion and application. The composite beam of ordinary concrete and high-performance concrete is considered to be a structural form with good integrity, convenient construction and significant comprehensive economic benefits because it has the characteristics of low cost and high strength. However, the composite beam of ordinary concrete and high-performance concrete is difficult to manufacture and often uses templates of specific sizes. Not only is the operation complicated and the material turnover difficult, but also professionals are required to manufacture the templates, which increases the production cost. Therefore, a new technical solution is urgently needed in the existing technology to solve this problem. Utility Model Content

[0003] In order to solve at least one of the above-mentioned technical problems, the present application provides a combined formwork assembly for a prefabricated composite beam, and the technical solution adopted is as follows.

[0004] The combined formwork assembly of the prefabricated composite beam provided in the present application includes a beam formwork, a first partition, a second partition, a third partition and a beam cover plate, wherein the first partition is arranged on the side of the beam formwork; the second partition and the first partition are arranged on the same side of the beam formwork, the second partition is arranged along a first direction parallel to the first partition, and the second partition is arranged with intervals from the first partition along a second direction perpendicular to the first direction; two third partitions are provided, the third partitions are arranged on the side of the beam formwork where the first partition and the second partition are located, and the third partitions are arranged parallel to the second direction, the two third partitions are arranged with intervals along the first direction, the first partition and the second partition and the two third partitions are enclosed on the side of the beam formwork to form a rectangular casting space; the beam cover plate is used to be arranged at the top of the casting space and connected with the second partition and the third partition; wherein the combined formwork assembly also includes a limit seat, the third partition is installed on the side of the beam formwork through the limit seat, and the position of the limit seat on the beam formwork is adjustable along the first direction so that the spacing between the two third partitions is adjustable.

[0005] In certain embodiments of the present application, the combined formwork assembly includes at least two connecting rods, which are arranged parallel to the second direction, and the two ends of the connecting rods are respectively connected to the first partition and the second partition, and the two ends of the connecting rods are respectively fixed to the first partition and the second partition by locking members.

[0006] In certain embodiments of the present application, the locking member is threadedly connected to the connecting rod.

[0007] In certain embodiments of the present application, a steel section is disposed at the lower portion of the first partition, and the side surface of the steel section abuts against the end of the third partition.

[0008] In certain embodiments of the present application, a steel section is disposed at the lower portion of the second partition, and the side surface of the steel section abuts against the end of the third partition.

[0009] In certain embodiments of the present application, the beam cover is connected to the steel section of the second partition and the third partition respectively by bolts or screws.

[0010] In certain embodiments of the present application, a support member is provided on the side of the second partition facing away from the first partition; when the modular formwork assembly is flipped over so that the modular formwork assembly stands up and the second partition is located at the bottom, the support member is used to support the modular formwork assembly.

[0011] In certain embodiments of the present application, the limit seat is provided with an adjustment groove, which is arranged parallel to the first direction, and the limit seat is installed on the beam formwork by means of bolts or screws passing through the adjustment groove.

[0012] In certain embodiments of the present application, the side surface of the limiting seat abutting against the third partition is connected to the third partition via screws or bolts.

[0013] In certain embodiments of the present application, both ends of the second partition are connected to the beam formwork by screws or bolts respectively.

[0014] The embodiments of the present application have at least the following beneficial effects: assemble the first partition, the second partition and the third partition on the beam formwork, the user performs the first ordinary concrete pouring, then removes the first partition, adjusts the position of the third partition to increase the spacing, installs the beam cover plate with the second partition and the third partition, stands the combined formwork assembly upright, places the solidified ordinary concrete in the middle of the combined formwork assembly, and the user performs the second high-performance concrete pouring from the end where the original first partition was located, thereby completing the prefabrication of the combined beam of ordinary concrete and high-performance concrete. The present application can be widely used in the field of building construction technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The aspects and advantages described and / or attached in the embodiments of the present application will become apparent and easy to understand in conjunction with the following drawings. It should be noted that the embodiments embodied in the following drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0016] Figure 1 This is a structural diagram of the combined template component.

[0017] Figure 2 This is a structural diagram of the first partition.

[0018] Figure 3 This is a structural diagram of the second partition.

[0019] Figure 4 This is the structural diagram of the limit seat.

[0020] Figure 5 This is the structural diagram of the beam cover.

[0021] Figure numerals: 100, beam formwork; 200, first partition; 300, second partition; 310, support member; 320, mounting portion; 400, third partition; 500, beam cover plate; 600, limit seat; 610, adjustment groove; 700, connecting rod; 710, locking member. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1 To Attachment Figure 5 Embodiments of the present application are described in detail, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0023] In the description of the present application, it should be understood that if the terms "center", "middle", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like are used to indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, it is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The features defined as "first" and "second" are used to distinguish the feature names, rather than having special meanings. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, "multiple" means two or more.

[0024] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0025] The present application relates to a modular formwork assembly for a prefabricated composite beam, the modular formwork assembly comprising a beam formwork 100, a first partition 200 and a second partition 300, the beam formwork 100, the first partition 200 and the second partition 300 are all made of steel, the first partition 200 is arranged on the side of the beam formwork 100, the second partition 300 and the first partition 200 are arranged on the same side of the beam formwork 100, the second partition 300 is arranged along a first direction parallel to the first partition 200, and the second partition 300 is arranged along a second direction perpendicular to the first direction and spaced apart from the first partition 200.

[0026] Furthermore, the modular formwork assembly includes two third partitions 400, which are arranged on the side of the beam formwork 100 where the first partition 200 and the second partition 300 are located, and the modular formwork assembly also includes a limit seat 600, through which the third partition 400 is installed on the side of the beam formwork 100. The two third partitions 400 are respectively configured with at least one limit seat 600.

[0027] In conjunction with the accompanying drawings, the third partition 400 is arranged parallel to the second direction, and the two third partitions 400 are arranged at intervals along the first direction. The first partition 200, the second partition 300 and the two third partitions 400 are enclosed on the side of the beam formwork 100 to form a rectangular casting space, and the first ordinary concrete is poured into the casting space, and the pouring depth is determined according to the design size of the beam.

[0028] It should be noted that the dimension parallel to the first direction is the height of the cast beam. According to the height of the beam, the user selects the first partitions 200 and the second partitions 300 of corresponding quantity or corresponding size to cast precast beams of different lengths, thereby improving the applicability of the combined formwork assembly.

[0029] After the first ordinary concrete pouring is completed, the distance between the two third partitions 400 is increased to allow for the second high performance concrete pouring. Specifically, the position of the limit seat 600 on the beam template 100 is adjustable along the first direction so that the distance between the two third partitions 400 is adjustable, thereby pouring beams of different heights.

[0030] The combined formwork assembly includes a beam cover plate 500, which is used to be arranged at the top of the pouring space and connected to the second partition plate 300 and the third partition plate 400. It should be noted that during the first ordinary concrete pouring, the combined formwork assembly is not provided with the beam cover plate 500, and the structure formed by the first ordinary concrete pouring has a gap from the installation displacement where the beam cover plate 500 is located. During the second high-performance concrete pouring, the combined formwork assembly is provided with the beam cover plate 500, and the combined formwork assembly is erected by rotating the combined formwork assembly along an axis parallel to the first direction, and the end where the second partition plate 300 is located is located at the bottom of the combined formwork assembly, and the end where the first partition plate 200 is located is located at the top of the combined formwork assembly. The first partition plate 200 is removed, and high-performance concrete is injected from the end where the original first partition plate 200 is located.

[0031] As an embodiment, the combined formwork assembly includes at least two connecting rods 700, which are arranged parallel to the second direction, and are spaced apart along the first direction. The two ends of the connecting rod 700 are respectively connected to the first partition 200 and the second partition 300 to keep the positions of the first partition 200 and the second partition 300 fixed.

[0032] Furthermore, the two ends of the connecting rod 700 pass through the first partition 200 and the second partition 300 respectively, and the two ends of the connecting rod 700 fix the first partition 200 and the second partition 300 respectively through the locking piece 710. The locking piece 710 is fixedly connected to the connecting rod 700 and presses the outer side surface of the first partition 200 or the second partition 300 so that the first partition 200 and the second partition 300 can play a shaping role when ordinary concrete is injected for pouring.

[0033] In some examples, the locking member 710 is threadedly connected to the connecting rod 700. Specifically, an end of the connecting rod 700 is provided with an external thread, and the locking member 710 is provided with a threaded hole.

[0034] As an embodiment, a steel section is provided at the lower part of the first partition 200, and the side of the steel section abuts against the end of the third partition 400. In conjunction with the drawings, the steel section is provided as an I-shaped steel section to improve the structural strength of the first partition 200. Furthermore, the wing plate on the outer side of the steel section is extended and widened for installation with the connecting rod 700.

[0035] As an embodiment, a steel section is provided at the lower part of the second partition 300, and the side of the steel section abuts against the end of the third partition 400. In conjunction with the drawings, the section bar is provided as an I-shaped steel section to improve the structural strength of the second partition 300. Furthermore, the wing plate on the outer side of the steel section is extended and widened for installation with the connecting rod 700.

[0036] Furthermore, before the second high-performance concrete pouring, the beam cap 500 is connected to the steel of the second partition 300 and the third partition 400 by bolts or screws, and the beam cap 500 is provided with a plurality of mounting holes near the side. It is understandable that the mounting holes are used to arrange bolts or screws for easy disassembly and assembly.

[0037] As an implementation mode, the second partition plate 300 is connected to the beam formwork 100 to enhance the structural strength of the second partition plate 300. Specifically, both ends of the second partition plate 300 are connected to the beam formwork 100 by screws or bolts.

[0038] In conjunction with the drawings, the second partition plate 300 has mounting portions 320 extending parallel to the first direction at both ends thereof, and the mounting portions 320 are provided with mounting holes for arranging bolts or screws. Further, the second partition plate 300 has mounting portions 320 extending at both ends of the wing plate of the steel section.

[0039] As an implementation mode, the limit seat 600 is installed with the beam formwork 100 by means of bolts or screws, so that the limit seat 600 is fixedly installed on the side of the beam formwork 100 after the position is adjusted, and is convenient for disassembly and assembly.

[0040] In conjunction with the accompanying drawings, the limit seat 600 is provided with an adjustment groove 610, which is arranged parallel to the first direction, and the limit seat 600 is installed on the beam template 100 by means of bolts or screws penetrating the adjustment groove 610. It can be understood that the limit seat 600 uses the adjustment groove 610 as a guide groove, so that the position can be easily adjusted along the first direction, thereby adjusting the spacing of the third partition plate 400.

[0041] The limiting seat 600 has two wing plates and a connecting plate located between the two wing plates. The adjusting groove 610 is arranged on the connecting plate. One end of the wing plate is used to connect to the third partition plate 400 .

[0042] Regarding the position adjustment of the limit seat 600, at least one alternative design is available: at least two mounting holes are arranged in the limit seat 600 parallel to the first direction and spaced apart from each other. By arranging bolts or screws in the mounting holes at different positions, the position adjustment of the limit seat 600 along the first direction can be achieved.

[0043] In some examples, the limiting seat 600 abuts against the side surface of the third partition plate 400, and the limiting seat 600 is connected to the third partition plate 400 by screws or bolts, so that the position of the third partition plate 400 is fixed and it is convenient for disassembly and assembly.

[0044] As an embodiment, a support member 310 is provided on the side of the second partition 300 facing away from the first partition 200. When the modular formwork assembly is flipped over to stand up the modular formwork assembly and the second partition 300 is located at the bottom, the support member 310 is used to support the modular formwork assembly so that the modular formwork assembly remains in an upright state, thereby improving the balance of the modular formwork assembly when standing upright.

[0045] The support member 310 is configured as a steel section or an angle steel.

[0046] The content of the casting method in the present application is described in detail below in conjunction with specific embodiments. It should be noted that the following description is only an illustrative description and is not a specific limitation to the present application.

[0047] The user fixes the first partition plate 200, the second partition plate 300 and the third partition plate 400 to the side of the beam formwork 100 to form a rectangular pouring space, and performs the first ordinary concrete pouring.

[0048] The user disassembles the connecting rod 700 and the first partition 200, increases the spacing of the third partition 400, fixes the beam cover 500 to the second partition 300 and the third partition 400, erects the combined formwork assembly, and moves the solidified ordinary concrete structure to the middle position so that there is a gap between the ordinary concrete structure and the beam cover 500, the beam formwork 100 and the third partition 400.

[0049] The second high-performance concrete pouring is carried out from the end of the top of the modular formwork assembly where the original first partition 200 is located, and the high-performance concrete wraps the side of the ordinary concrete structure to form a composite beam of ordinary concrete and high-performance concrete.

[0050] It should be noted that the modular formwork assembly prefabricates beams of different heights by adjusting the spacing of the third partitions 400, and the modular formwork assembly can be reused, which improves efficiency, reduces material loss, and reduces costs. The modular formwork assembly uses bolts or screws and other structures for fixing and installing, which saves the process of removing the formwork, reduces the use of steel bars for fixing, and reduces the consumption cost of steel bars.

[0051] In the description of this specification, if the reference terms "one embodiment", "some examples", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples" appear, it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0052] The above describes the implementation methods of the present application in detail in conjunction with the accompanying drawings, but the present application is not limited to the above implementation methods. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present application.

[0053] In the description of this application, if "," appears in the patent name, it means an "and" relationship, not an "or" relationship. For example, if the patent name is "a kind of A, B", it means that the content required to be protected by this application is: the technical solution with the subject name A and the technical solution with the subject name B.

Claims

1. A modular formwork assembly for prefabricated composite beams, characterized in that: include Beam formwork (100); A first partition plate (200), the first partition plate (200) being arranged on a side surface of the beam formwork (100); a second partition (300), wherein the second partition (300) and the first partition (200) are arranged on the same side of the beam formwork (100), the second partition (300) is arranged along a first direction parallel to the first partition (200), and the second partition (300) is arranged spaced apart from the first partition (200) along a second direction perpendicular to the first direction; Two third partitions (400), the third partitions (400) being arranged on the side of the beam formwork (100) where the first partition (200) and the second partition (300) are located, and the third partitions (400) are arranged parallel to the second direction, the two third partitions (400) are arranged at intervals along the first direction, and the first partition (200), the second partition (300) and the two third partitions (400) enclose a rectangular casting space on the side of the beam formwork (100); A beam capping plate (500), the beam capping plate (500) being arranged on the top of the casting space and connected to the second partition plate (300) and the third partition plate (400); The combined formwork assembly further comprises a limit seat (600), the third partition plate (400) is mounted on the side of the beam formwork (100) via the limit seat (600), and the position of the limit seat (600) on the beam formwork (100) is adjustable along a first direction so that the distance between the two third partition plates (400) is adjustable.

2. The modular formwork assembly of the prefabricated composite beam according to claim 1, characterized in that: The combined formwork assembly comprises at least two connecting rods (700), wherein the connecting rods (700) are arranged parallel to the second direction, and the two ends of the connecting rod (700) are respectively connected to the first partition plate (200) and the second partition plate (300), and the two ends of the connecting rod (700) are respectively fixed to the first partition plate (200) and the second partition plate (300) through locking members (710).

3. The modular formwork assembly of the prefabricated composite beam according to claim 2, characterized in that: The locking member (710) is threadedly connected to the connecting rod (700).

4. The modular formwork assembly of the prefabricated composite beam according to claim 1, characterized in that: A steel section is provided at the lower portion of the first partition plate (200), and the side surface of the steel section abuts against the end of the third partition plate (400).

5. The modular formwork assembly of the prefabricated composite beam according to claim 1 or 4, characterized in that: A steel section is provided at the lower portion of the second partition plate (300), and the side surface of the steel section abuts against the end of the third partition plate (400).

6. The modular formwork assembly of the prefabricated composite beam according to claim 5, characterized in that: The beam cap plate (500) is connected to the steel section of the second partition plate (300) and the third partition plate (400) respectively by bolts or screws.

7. The modular formwork assembly of the prefabricated composite beam according to claim 1, characterized in that: A support member (310) is provided on the side of the second partition (300) facing away from the first partition (200); when the combined formwork assembly is turned over so that the combined formwork assembly stands up and the second partition (300) is located at the bottom, the support member (310) is used to support the combined formwork assembly.

8. The modular formwork assembly of the prefabricated composite beam according to claim 1, characterized in that: The limiting seat (600) is provided with an adjustment groove (610), and the adjustment groove (610) is arranged parallel to the first direction. The limiting seat (600) is installed on the beam template (100) by means of bolts or screws passing through the adjustment groove (610).

9. The modular formwork assembly of the prefabricated composite beam according to claim 1 or 8, characterized in that: The limiting seat (600) abuts against the side surface of the third partition plate (400) and is connected to the third partition plate (400) via screws or bolts.

10. The modular formwork assembly of the prefabricated composite beam according to claim 1, characterized in that: Both ends of the second partition plate (300) are connected to the beam formwork (100) via screws or bolts respectively.