Automatic rubber cap assembling mechanism

Through the automatic assembly mechanism of the rubber cap, the automatic assembly of the rubber cap is achieved by using components such as feeding channels, pneumatic jaws and steering blocks, which solves the traditional manual installation efficiency and quality problems, and improves the assembly efficiency and quality stability.

CN222223514UActive Publication Date: 2024-12-24宁波聚华光学科技有限公司
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Patent Information

Application Number
CN202421054996.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-24
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

In the case of large batches of workpiece production, the traditional manual installation method of rubber caps has increased the workload of operators, and installation consistency and quality stability are difficult to ensure.

Method used

An automatic assembly mechanism of rubber cap is designed, including feeding channels, pneumatic jaws, steering blocks and plastic parts. The rubber cap and workpiece are assembled in an automated manner, and precise insertion and plastic parts are achieved using sensor detection and driving parts.

Benefits of technology

It improves the assembly efficiency of rubber caps, reduces working strength, and ensures the stability of assembly quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-standard automation setting, and provides an automatic rubber cap assembling mechanism which comprises a feeding part, a conveying part, a clamping part and a clamping part. The steering block is rotationally arranged on the side of the feeding channel; the shaping piece is arranged on the side of the steering block and located at the tail end of a rubber cap rotating path on the steering block. Compared with the prior art, the rubber cap assembling device has the advantages that rubber caps are automatically assembled in the steering block through the feeding channel and are automatically assembled through mutual matching of the steering block and the pneumatic clamping jaw, the assembling efficiency of the rubber caps is improved, the working intensity of assembling the rubber caps is reduced, and the assembling efficiency of the rubber caps is improved. The rubber caps are shaped in the assembling process of the rubber caps, and the assembling quality of the rubber caps is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-standard automatic setting, in particular to an automatic assembly mechanism for a rubber cap. Background Art

[0002] The rubber cap 1, also known as the rubber protective cover, is often used as an external protective layer for various workpieces to achieve functions such as waterproofing and dustproofing. Figure 1 A rubber cap 1 is shown, which is designed as a hollow cylindrical structure. During the installation process, the operator needs to insert the workpiece from the opening 2 ends of the rubber cap 1 into the inside of the rubber cap 1, and rely on the interference fit formed between the rubber cap 1 and the workpiece to ensure that the rubber cap 1 is firmly fixed on the workpiece. In traditional processes, the installation of the rubber cap 1 is mostly done manually, and the specific steps are that the operator holds the workpiece with one hand and the rubber cap 1 with the other hand, and then puts the workpiece into the rubber cap 1. This manual installation method is more suitable for the assembly of small batches of workpieces, but when the workpiece production batch is large, due to the repetitiveness and labor intensity of manual operation, it will not only increase the workload of the operator, but also the installation consistency and quality stability of the rubber cap 1 are difficult to be effectively guaranteed. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide an automatic assembly mechanism for a rubber cap in view of the current status of the prior art.

[0004] The technical solution adopted by the utility model to solve the above technical problems is: to propose an automatic assembly mechanism for rubber caps, comprising: a feeding channel, on which the rubber caps to be assembled are horizontally arranged, and the rubber caps have an opening side oriented in a direction opposite to the moving direction of the rubber caps;

[0005] A loading piece, which has a pneumatic clamping jaw movably arranged on the side of the feeding channel, and the pneumatic clamping jaw is used to transport the workpiece to be assembled with the rubber cap;

[0006] A steering block, which is rotatably arranged on the side of the feeding channel, is located at the end of the moving path of the rubber cap on the feeding channel and is located below the pneumatic clamp, and is used to receive the rubber cap and drive the rubber cap to rotate so that the opening of the rubber cap faces the workpiece on the pneumatic clamp;

[0007] A shaping piece is arranged on the side of the steering block and located at the end of the rotation path of the rubber cap on the steering block. The shaping piece is used to clamp the outer side of the opening of the rubber cap so as to allow the workpiece to be inserted into the rubber cap.

[0008] In the above-mentioned automatic assembly mechanism for rubber caps, the steering block is provided with a groove for accommodating the rubber cap, and a first through hole penetrating the groove, a first sensor is provided in the first through hole, and the first sensor is used to sense whether the rubber cap is in the groove.

[0009] In the above-mentioned automatic assembly mechanism for rubber caps, the shaping member comprises:

[0010] a first support frame;

[0011] A first driving member, which is connected to the first supporting frame and is arranged upright;

[0012] a second driving member, horizontally connected to an output end of the first driving member;

[0013] Two clamping blocks are connected to the output end of the second driving member, and the second driving member is used to drive the two clamping blocks to move closer to or away from each other. The opposite sides of the two clamping blocks are provided with semicircular grooves adapted to the shape of the rubber cap, and the side walls of the semicircular grooves are movably abutted against the outer side walls of the rubber cap.

[0014] The above-mentioned automatic assembly mechanism for rubber caps also includes a third driving member connected to the first supporting frame, and the steering block is connected to the output end of the third driving member to drive the steering block to rotate.

[0015] In the above-mentioned automatic assembly mechanism for rubber caps, a second sensor is arranged on the first support frame, a second through hole is arranged on the steering block, the second through hole passes through the groove and is arranged perpendicular to the axis of the rubber cap in the groove, and the second sensor is used to sense whether the rubber cap in the groove has moved into place.

[0016] In the above-mentioned automatic assembly mechanism for rubber caps, the loading part comprises:

[0017] A second support frame, which is arranged on the side of the feeding channel;

[0018] a fourth driving member, horizontally connected to the second supporting frame;

[0019] A fifth driving member, connected to the output end of the fourth driving member and arranged vertically;

[0020] A moving seat is connected to the output end of the fifth driving member, and the pneumatic clamp is connected to the moving seat.

[0021] Compared with the prior art, the utility model has the advantages of automatically placing the steering block in the middle through the feeding channel, and automatically completing the assembly process of the rubber cap through the cooperation between the steering block and the pneumatic clamp, thereby improving the assembly efficiency of the rubber cap and reducing the work intensity of the rubber cap assembly. During the assembly process of the rubber cap, the rubber cap is shaped to ensure the assembly quality of the rubber cap. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional picture of the rubber cap;

[0023] Figure 2 It is a three-dimensional diagram of this scheme;

[0024] Figure 3 It is a three-dimensional view of the steering block when receiving the rubber cap;

[0025] Figure 4 It is a three-dimensional picture after the steering block drives the rubber cap to rotate;

[0026] Figure 5 is the plan view of the steering block;

[0027] Figure 6 yes Figure 5 Sectional view along AA direction;

[0028] Figure 7 is a stereogram of the clamping block;

[0029] Figure 8 It is a three-dimensional diagram of the loading part.

[0030] In the figure, 1. rubber cap; 2. opening; 3. feeding channel; 4. loading part; 5. pneumatic clamp; 6. workpiece; 7. steering block; 8. shaping part; 9. groove; 10. first through hole; 11. first sensor; 12. first support frame; 13. first driving member; 14. second driving member; 15. clamping block; 16. semicircular groove; 17. third driving member; 18. second sensor; 19. second through hole; 20. second support frame; 21. fourth driving member; 22. fifth driving member; 23. moving seat. DETAILED DESCRIPTION

[0031] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0032] A rubber cap automatic assembly mechanism comprises: a feeding channel 3, on which rubber caps 1 to be assembled are horizontally arranged, and the rubber caps 1 have an opening 2 facing one side, which is opposite to the moving direction of the rubber cap 1; a loading member 4, which has a pneumatic clamp 5 movably arranged on the side of the feeding channel 3, and the pneumatic clamp 5 is used to transport a workpiece 6 of the rubber cap 1 to be assembled; a steering block 7, which is rotatably arranged on the side of the feeding channel 3, the steering block 7 is located at the end of the moving path of the rubber cap 1 on the feeding channel 3, and is located below the pneumatic clamp 5, the steering block 7 is used to receive the rubber cap 1 and drive the rubber cap 1 to rotate, so that the opening 2 of the rubber cap 1 faces the workpiece 6 on the pneumatic clamp 5; a shaping member 8, which is arranged on the side of the steering block and is located at the end of the rotating path of the rubber cap 1 on the steering block 7, and the shaping member 8 is used to clamp the outer side of the opening 2 of the rubber cap 1 for inserting the workpiece 6 into the rubber cap 1.

[0033] Based on the above embodiments, an exemplary structure of this solution is as follows: Figures 1 to 8 As shown, the feeding channel is preferably in the form of a conveyor belt, one end of which is connected to a vibration plate (not shown in the figure), and the rubber cap 1 is transported to the feeding channel through the vibration plate. When the rubber cap 1 passes through the feeding channel and reaches the steering block 7, the steering block 7 causes the rubber cap 1 to rotate 90°, so that the direction of the opening 2 of the rubber cap 1 is converted from the original horizontal state to the vertical state. Considering that the material of the rubber cap 1 is flexible, before being assembled with the workpiece 6, its opening 2 may be deformed to a certain extent. For this reason, this scheme specially adds a shaping piece 8 on the side of the steering block 7 for shaping the opening 2 of the rubber cap 1. After the opening 2 of the rubber cap 1 is shaped and corrected, the feeding piece 4 uses the pneumatic clamp 5 equipped therewith to accurately insert the workpiece 6 to be assembled into the rubber cap 1, thereby realizing the automated assembly process of the rubber cap 1. Finally, the pneumatic clamp 5 takes the workpiece 6 that has completed the assembly process of the rubber cap 1 out of the steering block 7 and transfers it to the subsequent processing link.

[0034] In this solution, the steering block 7 is automatically moved by the feeding channel 3, and the steering block 7 cooperates with the pneumatic clamp 5 to automatically complete the assembly process of the rubber cap 1, thereby improving the assembly efficiency of the rubber cap 1 and reducing the work intensity of the rubber cap 1 assembly. During the assembly process of the rubber cap 1, the rubber cap 1 is shaped to ensure the assembly quality of the rubber cap 1.

[0035] In the present solution, in order to realize the steering operation of the steering block 7 on the rubber cap 1 and to detect whether the loading part 4 has taken the assembled workpiece 6 out of the steering block 7, a groove 9 for accommodating the rubber cap 1 and a first through hole 10 passing through the groove 9 are provided on the steering block 7. Preferably, the groove 9 is a hole-like structure and the diameter of the groove 9 is slightly larger than the diameter of the rubber cap 1, so that the feeding channel 3 can correctly transport the rubber cap 1 into the groove 9. A first sensor 11 is provided in the first through hole 10. The first sensor 11 is used to sense whether there is a rubber cap 1 in the groove 9, thereby detecting whether the loading part 4 has taken the workpiece with the assembled rubber cap 1 out of the groove 9.

[0036] In addition, the shaping member 8 of the present scheme includes: a first support frame 12; a first driving member 13, which is connected to the first support frame 12 and is arranged upright; a second driving member 14, which is horizontally connected to the output end of the first driving member 13; two clamping blocks 15, which are connected to the output end of the second driving member 14, and the second driving member 14 is used to drive the two clamping blocks 15 to move closer to or away from each other, and the opposite sides of the two clamping blocks 15 are provided with semicircular grooves 16 that are compatible with the shape of the rubber cap 1, and the side walls of the semicircular grooves 16 are movably abutted against the outer side walls of the rubber cap 1.

[0037] After the steering block 7 drives the rubber cap 1 to complete the steering operation, the first driving member 13 drives the second driving member 14 to descend, and drives the two clamping blocks 15 to move to the two sides of the rubber cap 1. Then the second driving member 14 drives the two clamping blocks 15 to approach each other, and the semicircular groove 16 is pressed against the outer wall of the rubber cap 1 to complete the shaping operation of the rubber cap 1. The first driving member 13 and the second driving member 14 are preferably cylinders. After the steering block 7 completes the steering, the first driving member 13 drives the two clamping blocks 15 to descend, and before the steering block 7 rotates and resets, drives the two clamping blocks 15 to rise and reset, so as to prevent the two clamping blocks 15 from interfering with the rotation of the steering block 7, thereby ensuring the smooth progress of the shaping operation of the rubber cap 1.

[0038] In addition, the present solution further includes a third driving member 17, which is connected to the first support frame 12. The steering block 7 is connected to the output end of the third driving member 17 to drive the steering block 7 to rotate. Preferably, the third driving member 17 is a rotary cylinder.

[0039] In this solution, a second sensor 18 is arranged on the first support frame 12, and a second through hole 19 is arranged on the steering block 7. The second through hole 19 passes through the groove 9 and is arranged perpendicular to the axis of the rubber cap 1 in the groove 9. The second sensor 18 is used to sense whether the rubber cap 1 in the groove 9 is moved into place, thereby ensuring the assembly quality of the rubber cap 1.

[0040] Finally, the loading member 4 includes: a second support frame 20, which is arranged on the side of the feeding channel 3; a fourth driving member 21, which is horizontally connected to the second support frame 20; a fifth driving member 22, which is connected to the output end of the fourth driving member 21 and is vertically arranged; a moving seat 23, which is connected to the output end of the fifth driving member 22, and the pneumatic clamp 5 is connected to the moving seat 23.

[0041] The fourth driving member 21 is preferably a linear module, and the fifth driving member 22 is preferably a cylinder. When working, the fourth driving member 21 and the fifth driving member 22 drive the moving seat 23 to move in the vertical direction and the horizontal direction, thereby driving the pneumatic clamp 5 to move, thereby completing the assembly operation of the workpiece 6 and the rubber cap 1.

[0042] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0043] In addition, in the present invention, the descriptions of "first", "second", "one", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0044] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0046] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the scope defined by the spirit of the present invention.

Claims

1. A rubber cap automatic assembly mechanism, characterized in that: include: A feeding channel, on which the rubber caps to be assembled are horizontally arranged, and the rubber caps have an opening side oriented in a direction opposite to a moving direction of the rubber caps; A loading piece, which has a pneumatic clamping jaw movably arranged on the side of the feeding channel, and the pneumatic clamping jaw is used to transport the workpiece to be assembled with the rubber cap; A steering block, which is rotatably arranged on the side of the feeding channel, is located at the end of the moving path of the rubber cap on the feeding channel and is located below the pneumatic clamp, and is used to receive the rubber cap and drive the rubber cap to rotate so that the opening of the rubber cap faces the workpiece on the pneumatic clamp; A shaping piece is arranged on the side of the steering block and located at the end of the rotation path of the rubber cap on the steering block. The shaping piece is used to clamp the outer side of the opening of the rubber cap so as to allow the workpiece to be inserted into the rubber cap.

2. The automatic assembly mechanism for rubber caps according to claim 1, characterized in that: The steering block is provided with a groove for accommodating the rubber cap, and a first through hole penetrating the groove. A first sensor is provided in the first through hole. The first sensor is used to sense whether the rubber cap is in the groove.

3. The automatic assembly mechanism for rubber caps as claimed in claim 2, characterized in that: The shaping member comprises: a first support frame; A first driving member, which is connected to the first supporting frame and is arranged upright; a second driving member, horizontally connected to an output end of the first driving member; Two clamping blocks are connected to the output end of the second driving member, and the second driving member is used to drive the two clamping blocks to move closer to or away from each other. The opposite sides of the two clamping blocks are provided with semicircular grooves adapted to the shape of the rubber cap, and the side walls of the semicircular grooves are movably abutted against the outer side walls of the rubber cap.

4. The automatic assembly mechanism for rubber caps as claimed in claim 3, characterized in that: It also includes a third driving member, which is connected to the first supporting frame. The steering block is connected to the output end of the third driving member to drive the steering block to rotate.

5. The automatic assembly mechanism for rubber caps as claimed in claim 3, characterized in that: A second sensor is arranged on the first support frame, and a second through hole is arranged on the steering block. The second through hole passes through the groove and is arranged perpendicular to the axis of the rubber cap in the groove. The second sensor is used for sensing whether the rubber cap in the groove moves into place.

6. The automatic assembly mechanism for rubber caps according to claim 1, characterized in that: The feeding part comprises: A second support frame, which is arranged on the side of the feeding channel; a fourth driving member, horizontally connected to the second supporting frame; A fifth driving member, connected to the output end of the fourth driving member and arranged vertically; A moving seat is connected to the output end of the fifth driving member, and the pneumatic clamp is connected to the moving seat.