Combined box-shaped angle section forming die

The combined box-shaped angle material forming mold with detachable upper modules and bolts/pins facilitates easy demoulding, addressing the challenge of product damage during demoulding in aircraft and drone components.

CN222223524UActive Publication Date: 2024-12-24WEIHAI GUANGWEI COMPOSITE MATERIALS TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323491922.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-24
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

The demoulding of composite box-shaped angle materials used in military aircraft, civil aircraft, and drones is challenging due to integrated mold shapes that can damage the product during the process.

Method used

A combined box-shaped angle material forming mold is designed with an upper mold divided into four separate modules that detachably connect to a lower mold using bolts and positioning pins, ensuring easy disassembly and preventing product damage.

Benefits of technology

The modular design allows for easy and damage-free demoulding of products by allowing separate removal of upper mold components, maintaining product integrity and connection accuracy through bolts and pins.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222223524U_ABST
    Figure CN222223524U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of material forming, and discloses a combined box-type angle section forming die which comprises a lower die. The upper die comprises a die block I, a die block II, a die block III and a die block IV, during die assembly, the die block I and the die block III are installed at the ends of the side edges of the two short edges of the lower die, the die block II and the die block IV are installed on the two long edges of the lower die, the die block II and the die block IV are located between the die block I and the die block III, and after die assembly, the die block I and the die block III are fixed. The module II and the module IV are attached to the module I and the module III. The upper mold and the lower mold are connected through the bolt and the positioning pin, the upper mold is convenient to disassemble, the product is convenient to demold after the upper mold is disassembled, the product is prevented from being damaged in the demolding process, and the connection precision can be guaranteed through connection of the bolt and the positioning pin.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of material forming, and more specifically, particularly relates to a combined box-shaped angle material forming die. Background Art

[0002] When it comes to composite box-shaped angle materials used in military aircraft, civil aircraft, and drones, the choice of an integrated mold shape for the product structure can make it difficult to demould the product, and may even damage the product.

[0003] Therefore, how to facilitate product demoulding and avoid damaging the product during the demoulding process becomes a problem that needs to be solved. Utility Model Content

[0004] The purpose of the utility model is to provide a combined box-type angle material forming mold to solve the problems existing in the prior art. By setting the upper mold into four separate pieces and arranging the upper mold and the lower mold to be detachably connected, the upper mold is easy to remove, so that the product can be easily demoulded and will not be damaged during the demoulding process.

[0005] To achieve the above-mentioned purpose, the utility model provides the following solution: The utility model provides a combined box-shaped angle material forming mold, including: a lower mold; an upper mold, the upper mold includes module I, module II, module III and module IV. When the mold is closed, the module I and module III are installed at the ends of the two short sides of the lower mold, the module II and module IV are installed on the two long sides of the lower mold, and the module II and module IV are located between the module I and module III. After the mold is closed, the module II and module IV are fitted with the module I and module III.

[0006] Furthermore, it also includes a connecting piece, which is a bolt, and the module I, module II, module III and module IV are respectively connected to the lower mold through the bolts.

[0007] Furthermore, it also includes a positioning member, which is a positioning pin, and the connection between the module I, module II, module III and module IV and the lower mold is positioned by the positioning pin.

[0008] Furthermore, the number of bolts connecting the module I, module II, module III and module IV with the lower mold is at least two.

[0009] Furthermore, the number of the positioning pins for positioning the module I, module II, module III and module IV with the lower die is at least two.

[0010] Furthermore, a cavity is formed between the module I, the module II, the module III, the module IV and the lower mold, and the top of the cavity is open for product paving.

[0011] Furthermore, the tops of the modules I, II, III and IV are all provided with demoulding holes.

[0012] Furthermore, both sides of the lower mold are provided with hanging rings.

[0013] The utility model discloses the following technical effects:

[0014] The upper mold is configured to be 4 separate modules, which are respectively installed on the four sides of the lower mold, for easy disassembly of the upper mold. After the upper mold is disassembled, it is easy to demould the product and avoid damage to the product during the demoulding process. The connection accuracy can be guaranteed by bolts and locating pins. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the first embodiment;

[0017] Figure 2 This is a schematic diagram of the overall structure of Embodiment 3;

[0018] Figure 3 This is a schematic diagram of the structure of the positioning bolt in the third embodiment;

[0019] Among them, 1. Module I; 2. Module II; 3. Module III; 4. Module IV; 5. Lower mold; 6. Bolt; 7. Locating pin; 8. Lifting ring; 9. De-mold hole; 10. Cavity; 11. Locating bolt. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0022] Embodiment 1:

[0023] like Figure 1As shown, the utility model provides a combined box-shaped angle material forming mold, including: a lower mold 5; an upper mold, the upper mold includes module I1, module II2, module III3 and module IV4. When the mold is closed, the module I1 and module III3 are installed at the ends of the two short sides of the lower mold 5, the module II2 and module IV4 are installed on the two long sides of the lower mold 5, and the module II2 and module IV4 are located between the module I1 and module III3. After the mold is closed, the module II2 and module IV4 are fitted with the module I1 and module III3.

[0024] The upper mold is divided into four different modules that are separately arranged. When the mold is closed, the upper mold can be detachably installed on the lower mold 5. After the mold is formed, it is convenient to remove the module I1, module II2, module III3 and module IV4. The four modules are removed one by one instead of removing the upper mold as a whole in the prior art, which can better ensure the integrity of the product.

[0025] A cavity 10 is formed between module Ⅰ1, module Ⅱ2, module Ⅲ3 and module Ⅳ4. The four sides of the cavity 10 are surrounded by the inner side surfaces of modules Ⅰ1, module Ⅱ2, module Ⅲ3 and module Ⅳ4 corresponding to each other. The bottom surface of the cavity 10 is the top surface of the lower mold 5, and the top of the cavity 10 is open, which is convenient for laying the product; bolts 6 and locating pins 7 are provided on the top of modules Ⅰ1, module Ⅱ2, module Ⅲ3 and module Ⅳ4. In this embodiment, two bolts 6 are provided, which are distributed on both sides of modules Ⅰ1, module Ⅱ2, module Ⅲ3 and module Ⅳ4. Two locating pins 7 are provided in this embodiment, which are distributed on the inner side of the bolts 6. The lower mold 5 is the positioning reference of the upper mold. Modules Ⅰ1, module Ⅱ2, module Ⅲ3 and module Ⅳ4 are fixedly installed on the lower mold 5 by bolts 6 and locating pins 7. The alignment of the product engraving lines indicates that there is no problem in the installation of the upper mold. The connection by means of bolts 6 and locating pins 7 ensures the accuracy of the connection. Bolts 6 and locating pins 7 are provided on the four modules, which are convenient for removing the four modules separately, thereby ensuring the accuracy of the product.

[0026] The tops of modules Ⅰ1, Ⅱ2, Ⅲ3 and Ⅳ4 are all provided with demoulding holes 9, which are provided to facilitate the removal of the four upper molds of modules Ⅰ1, Ⅱ2, Ⅲ3 and Ⅳ4.

[0027] The upper die and the lower die 5 are both made of 45# steel metal material by CNC machining, and the bolts 6 and the positioning pins 7 are standard parts that can be purchased from the market. Both sides of the lower die 5 are provided with lifting rings 8 for easy handling and lifting.

[0028] After the upper mold is installed, it is paved. The cut prepreg sheets are laid in order according to the engraved lines on the mold. After paving, it is packaged. The pasted products are placed in the order of demoulding cloth, isolation film, breathable felt, and vacuum bag. The vacuum bag is adhered to the mold with sealing tape and vacuumed with a vacuum nozzle to achieve the packaging effect; then it is sent to the autoclave for curing. The resin is cured by heating and vacuum pressure to form a product; after it is taken out of the tank at 60°C, the auxiliary materials are removed, and the upper mold is removed in the reverse order of installation to complete the demoulding of the product. The upper mold is installed on the lower mold 5 with bolts 6 and locating pins 7. When dismantling, just remove the bolts 6 and locating pins 7. The demoulding hole 9 is used to facilitate the removal of the upper mold. After removing the four separately set upper molds one by one, it is easy to demould the product and ensure the integrity of the product.

[0029] Embodiment 2:

[0030] like Figure 2 and Figure 3 As shown, the difference between this embodiment and the first embodiment is that a positioning bolt 11 is provided between module II2 and modules I1 and modules III3, and a positioning bolt 11 is provided between module IV4 and modules I1 and modules III3.

[0031] The positioning bolt 11 is in a U-shaped structure.

[0032] Modules Ⅰ1, Ⅱ2, Ⅲ3 and Ⅳ4 are installed on the top of the lower mold 5 by screws and positioning pins 7. Bolts 6 and positioning pins 7 only play a fixing role in the vertical direction. There is a lack of horizontal restraint between modules Ⅰ1, Ⅱ2, Ⅲ3 and Ⅳ4, which is easy to cause displacement. Positioning bolts 11 are nailed in between modules Ⅰ1 and Ⅱ2, modules Ⅱ2 and modules Ⅲ3, modules Ⅲ3 and modules Ⅳ4, and modules Ⅳ4 and modules Ⅰ1, which can ensure the stability between the upper molds, avoid displacement between the upper molds, and further improve the accuracy of product molding. The positioning bolts 11 are set in a U-shaped structure, which is easy to remove when removing the upper mold, and the operation is convenient.

[0033] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A combined box-shaped angle material forming die, characterized in that: include: Lower mold (5); The upper mold comprises a module I (1), a module II (2), a module III (3) and a module IV (4). When the mold is closed, the module I (1) and the module III (3) are installed at the ends of the two short sides of the lower mold (5), the module II (2) and the module IV (4) are installed on the two long sides of the lower mold (5), and the module II (2) and the module IV (4) are located between the module I (1) and the module III (3). After the mold is closed, the module II (2) and the module IV (4) are fitted with the module I (1) and the module III (3).

2. The combined box-shaped angle material forming die according to claim 1, characterized in that: It also includes a connecting piece, which is a bolt (6), and the module I (1), module II (2), module III (3) and module IV (4) are respectively connected to the lower mold (5) through the bolt (6).

3. The combined box-shaped angle material forming die according to claim 2, characterized in that: It also includes a positioning member, which is a positioning pin (7), and the connection between the module I (1), the module II (2), the module III (3) and the module IV (4) and the lower mold (5) is positioned through the positioning pin (7).

4. The combined box-shaped angle material forming die according to claim 2, characterized in that: The number of the bolts (6) connecting the module I (1), the module II (2), the module III (3) and the module IV (4) with the lower mold (5) is at least two.

5. The combined box-shaped angle material forming die according to claim 3, characterized in that: The number of the positioning pins (7) for positioning the module I (1), the module II (2), the module III (3) and the module IV (4) with the lower mold (5) is at least two.

6. The combined box-shaped angle material forming die according to claim 1, characterized in that: A cavity (10) is formed between the module I (1), the module II (2), the module III (3), the module IV (4) and the lower mold (5); the top of the cavity (10) is open and is used for product laying.

7. The combined box-shaped angle material forming die according to claim 1, characterized in that: The tops of the modules I (1), II (2), III (3) and IV (4) are all provided with demoulding holes (9).

8. The combined box-shaped angle material forming die according to claim 1, characterized in that: Both sides of the lower mold (5) are provided with hanging rings (8).