Tread and sidewall extruding and curling driving device

The motor directly drives the drive roller to rotate, and combines the cylinder and adjustment components to adjust the contact between the drive roller and the tooling wheel, which solves the wear and maintenance problems caused by the complex transmission structure of the sprocket in the prior art, and realizes the rubber curling process stability and productivity improvement.

CN222223536UActive Publication Date: 2024-12-24SAILUN GRP CO LTD
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Patent Information

Application Number
CN202421067157.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-24
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing sprocket chain transmission structure of the press-out curling drive device is complex, which leads to wear, disassembly and maintenance of the drive spindle, affects product quality and production efficiency, and is unstable in curling, and frequent stretching and discounting of materials.

Method used

The motor is used to directly drive the drive shaft, and the drive roller is driven to rotate through a reducer. The pitch adjustment between the drive roller and the tool wheel is achieved by combining the cylinder and adjustment components, and the traditional sprocket transmission is cancelled, the structure is simplified, and the ease of maintenance and stability are improved.

Benefits of technology

The stability and production efficiency of the rubber curling process are improved, energy consumption is reduced, maintenance process is simplified, and the quality and output of rubber products are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tread and sidewall extrusion curling driving device which comprises a driving assembly and an adjusting assembly, the driving assembly comprises a speed reducer and a transmission shaft, the speed reducer is arranged at the output end of a motor, the transmission shaft is in transmission connection with the speed reducer and is driven by the motor to rotate, and two ends of the transmission shaft are respectively provided with a driving roller. The adjusting assembly is rotationally connected with the driving assembly, and the adjusting assembly is adjusted to adjust the pitching angle of the driving assembly so that the driving roller can abut against the tool wheel. The motor is arranged to directly drive the transmission shaft to rotate through speed reduction of the speed reducer so as to drive the driving roller to rotate for sizing material curling, the structure is simple, the failure rate is low, maintenance is easy, the sizing material curling process is stable, the quality and yield of rubber products are greatly improved, operation is stable, and the production requirement is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of tire production, in particular to a tread sidewall extrusion curling driving device. Background Art

[0002] At present, the extrusion curling drive device is a sprocket chain drive with a complex structure. The driving spindle is often worn, it is difficult to disassemble and replace and repair, the downtime is long, the curling is extremely unstable, and it is frequently stretched and bent, which seriously affects the product quality and quality of the on-site products. With the improvement of the quality and output requirements of rubber products, the curling drive device seriously affects the product process quality and on-site production efficiency, has poor stability, and employees complain frequently.

[0003] The old-fashioned curling drive device uses a motor to drive a sprocket chain through a main shaft to drive a driving wheel to complete the curling of the rubber. The production process is extremely unstable. There are too many uncontrollable factors such as wear of the main shaft and sprocket, looseness of the chain, and maintenance is relatively complicated, resulting in frequent stretching and bending of the rubber on site. The excessive power of the motor leads to serious energy waste and cannot meet the on-site production needs. Utility Model Content

[0004] In view of the shortcomings of the prior art, a tread sidewall extrusion curling drive device is proposed, which solves the problem that the extrusion curling drive device in the above-mentioned background technology is a sprocket chain transmission, has a complex structure, the driving main shaft is often worn, it is difficult to disassemble and replace, and it is not easy to repair, which affects the product process quality and on-site production efficiency.

[0005] In order to achieve the above purpose, the utility model proposes the following technologies to achieve it:

[0006] A tread sidewall extrusion curling drive device comprises a driving assembly and an adjustment assembly, wherein the driving assembly comprises a motor, a reducer and a transmission shaft, wherein the reducer is arranged at the output end of the motor, the transmission shaft is transmission-connected with the reducer and is driven to rotate by the motor, driving rollers are respectively installed at both ends of the transmission shaft, the adjustment assembly is rotationally connected with the driving assembly, and the pitch angle of the driving assembly is adjusted by the adjustment assembly so that the driving roller is against the tooling wheel, thereby achieving the rolling of rubber into the tooling vehicle.

[0007] Furthermore, the motor and the reducer are fixedly installed in a motor fixing frame, a mounting groove for installing a transmission shaft is opened on the motor fixing frame, and the motor fixing frame is rotatably connected to the base.

[0008] Furthermore, a connecting plate is provided on the motor fixing frame, and the adjustment assembly includes a cylinder rotatably arranged on a base, and the connecting plate is rotatably connected to the telescopic end of the cylinder.

[0009] Furthermore, a cylinder fixing seat is arranged on the base, a cylinder base is installed on the fixed end of the cylinder, and the cylinder base is rotatably connected to the cylinder fixing seat.

[0010] Furthermore, the motor fixing frame is rotatably connected to the rotating fixing frame, the motor fixing frame is symmetrically provided with rotating shafts on both sides, the rotating fixing frame is provided with a conversion groove matching the rotating shaft, the rotating fixing frame is fixed on a connecting plate, and the connecting plate is fixed on a base.

[0011] Furthermore, a side of the rotating fixing frame close to the motor fixing frame is provided with an avoidance groove, a first waist-shaped hole is provided on the rotating fixing frame, and a second waist-shaped hole matching the first waist-shaped hole is provided on the connecting plate.

[0012] Furthermore, the reducer is provided with limit rings on both sides close to the driving roller, and the limit rings are sleeved on the periphery of the transmission shaft and are rotatably connected to the transmission shaft.

[0013] Furthermore, a stop ring is provided in the motor fixing frame, and the stop ring is fixedly installed between the reducer and the motor fixing frame.

[0014] Furthermore, it also includes a detection control component, which is connected to the motor and cylinder signals respectively. After the detection control component detects that the tooling wheel is in place, it controls the motor and cylinder to operate and drive the driving roller to rotate.

[0015] Compared with the prior art, the comprehensive effects brought by the utility model include:

[0016] (1) The present application sets a motor which directly drives the transmission shaft to rotate after being reduced by a reducer, and then drives the driving roller to rotate, so as to curl the rubber. The structure is simple, the failure rate is low and it is easy to maintain. The rubber curling process is relatively stable, which greatly improves the quality and output of rubber products. The operation is stable and meets the production requirements.

[0017] (2) The connection plate and waist-shaped hole structure are provided to facilitate the adjustment of the height of the driving assembly, so as to change the height of the rotating shaft of the motor fixing frame, and cooperate with the extension and retraction of the cylinder to expand the movement range of the driving roller and improve the practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the motor fixing frame according to an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the side view of the rotating fixing frame of the embodiment of the utility model;

[0021] Figure 4 This is a front view structural diagram of a rotating fixing frame according to an embodiment of the utility model.

[0022] Legend: 1. Driving roller; 2. Limiting ring; 3. Transmission shaft; 4. Reducer; 5. Motor fixing bracket; 6. Rotating shaft; 7. Avoidance groove; 8. Rotating fixing bracket; 9. Cylinder; 10. Connecting plate; 11. Second waist-shaped hole; 12. Base; 13. Stop ring; 14. Motor; 15. Connecting plate; 16. Cylinder base; 17. Connecting seat; 18. Cylinder fixing seat; 19. First waist-shaped hole. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the protection scope of the utility model.

[0024] In this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. The orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "top", etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation to the utility model.

[0025] like Figures 1 to 4 As shown, a tread sidewall extrusion curling drive device includes a driving component and an adjustment component, the driving component includes a motor 14, a reducer 4 and a transmission shaft 3, the reducer 4 is arranged at the output end of the motor 14, the transmission shaft 3 is transmission-connected with the reducer 4 and driven to rotate by the motor 14, and driving rollers 1 are respectively installed at both ends of the transmission shaft 3, the adjustment component is rotationally connected with the driving component, and the pitch angle of the driving component is adjusted by the adjustment component so that the driving roller 1 is against the tooling wheel to achieve the rolling of the rubber into the tooling vehicle.

[0026] The present application redesigns the curling drive device according to the actual situation on site, cancels the traditional sprocket transmission method, and sets a motor 14 and a reducer 4. The motor 14 directly drives the transmission shaft 3 to rotate after the reducer 4, and then drives the driving roller 1 to rotate to curl the rubber. The structure is simple, the failure rate is low and it is easy to maintain. The rubber curling process is relatively stable, which greatly improves the quality and output of rubber products, runs smoothly, and meets production requirements.

[0027] Specifically, the transmission shaft 3 in the present application passes through the reducer 4 and is key-connected with the gear structure inside the reducer 4, which is equivalent to replacing the output shaft in the reducer 4 with the transmission shaft 3, so that the motor 14 is decelerated through the reducer 4 and directly drives the transmission shaft 3 to rotate.

[0028] When the tooling vehicle enters the curling station, the movement of the adjustment component drives the pitch angle of the driving component to change, so that the driving roller 1 is pressed onto the wheel of the tooling vehicle, and the motor 14 drives the transmission shaft 3 and the driving roller 1 to rotate through the reducer 4, and the driving roller 1 drives the tooling wheel to rotate, thereby realizing the rubber being rolled into the tooling vehicle and completing the rubber curling operation.

[0029] Preferably, the driving roller 1 is fixed on the transmission shaft 4 by a tension sleeve to ensure the installation stability of the driving roller 1, so that the driving roller 1 can rotate smoothly to drive the tooling wheel to rotate for winding.

[0030] By adopting the above-mentioned motor direct drive mode, compared with the traditional sprocket drive curling, the 4KW motor is replaced by a 1.1KW motor, which reduces energy consumption and can save 25,000 kWh of electricity per year.

[0031] In the tread sidewall extrusion curling drive device of this embodiment, the motor 14 and the reducer 4 are fixedly installed in the motor fixing frame 5. The motor fixing frame 5 is provided with a mounting groove for installing the transmission shaft 3. The motor fixing frame 5 is rotatably connected to the base 12.

[0032] Specifically, the mounting grooves are symmetrically arranged on both sides of the motor mounting bracket 5, the transmission shaft 3 is rotatably connected in the two mounting grooves through two bearings respectively, the bearings are fixed to the outside of the motor mounting bracket 5 by bolts to realize the positioning of the transmission shaft 3, the transmission shaft 3 moves synchronously with the motor mounting bracket 5, and the movement of the adjustment component drives the motor mounting bracket 5 to rotate on the base 12 to change the angle to approach or move away from the wheels of the tooling vehicle.

[0033] Preferably, the base 12 is configured as a frame, fixedly connected to the ground by expansion bolts, and configured to have a certain distance from the ground, thereby reducing the overall size of the drive assembly while preventing other equipment on the ground from affecting the operation of the curling drive device.

[0034] In the tread sidewall extrusion curling drive device of this embodiment, a connecting plate 15 is provided on the motor fixing frame 5, and the adjustment assembly includes a cylinder 9 rotatably arranged on the base 12, and the connecting plate 15 is rotatably connected to the telescopic end of the cylinder 9.

[0035] Specifically, a double earring mounting seat is provided at the telescopic end of the cylinder 9, and the connecting plate 15 is inserted into the mounting seat and limited by a pin shaft to achieve a rotational connection. When the cylinder 9 is extended and retracted, the cylinder 9 itself rotates on the base 12, realizing the rotation of the motor fixing frame 5 around the fixed axis, thereby ensuring that the motion trajectory of the driving roller 1 is clear and improving the stability of the device.

[0036] In the tread sidewall extrusion curling drive device of this embodiment, the motor fixing frame 5 is rotatably connected to the rotating fixing frame 8, and the motor fixing frame 8 is symmetrically provided with rotating shafts 6 on both sides. The rotating fixing frame 8 is provided with a conversion groove matching the rotating shaft 6.

[0037] Specifically, the rotating shaft 6 is arranged at the bottom of the motor fixing frame 5, and the adapter groove is arranged at the top of the rotating fixing frame 8. The rotating fixing frame 8 is arranged to provide a certain height to the motor fixing frame 5, so that the rotation angle range of the motor fixing frame 5 is increased, and it can fit with the wheels of work vehicles of different sizes, thereby improving practicality; the rotating shaft 6 is rotatably connected in the adapter groove and is fixedly installed on both sides of the top of the rotating fixing frame 8 by bearings, so as to realize the positioning of the rotating shaft 6 and the motor fixing frame 5 for stable rotation.

[0038] In the tread sidewall extrusion curling drive device of the present embodiment, an avoidance groove 7 is provided on the side of the rotating fixed frame 8 close to the motor fixed frame 5, the rotating fixed frame 8 is fixed on the connecting plate 10, the connecting plate 10 is fixed on the base 12, the rotating fixed frame 8 is provided with a first waist-shaped hole 19, and the connecting plate 10 is provided with a second waist-shaped hole 11 matching the first waist-shaped hole 19.

[0039] An avoidance groove 7 is provided to prevent the motor fixing frame 5 from interfering with the rotating fixing frame 8 when the motor fixing frame 5 rotates. A connecting plate 10 and a matching first waist-shaped hole 19 and a second waist-shaped hole 11 are provided. The height of the rotating fixing frame 8 can be changed by matching the bolts with the different positions of the two sets of waist-shaped holes, thereby adjusting the height of the driving assembly to adapt to more sizes of work vehicle wheels.

[0040] Preferably, four first waist-shaped holes 19 and four second waist-shaped holes 11 are respectively arranged in an array, and are fixed together with a plurality of bolts to improve the fixing stability.

[0041] In the tread sidewall extrusion curling drive device of this embodiment, a cylinder fixing seat 18 is provided on the base 12 , a cylinder base 16 is installed on the fixed end of the cylinder 9 , and the cylinder base 16 is rotatably connected to the cylinder fixing seat 18 .

[0042] The cylinder fixing seat 18 is provided to provide a certain height for the cylinder 9, and the adjustable setting between the connecting plate 10 and the rotating fixing frame 8 is cooperated to indirectly reduce the size of the cylinder 9 and reduce the cost.

[0043] Preferably, a connecting seat 17 is provided on the cylinder fixing seat 18 , and the connecting seat 17 is provided as a single earring structure, which is plugged into the cylinder base 16 and limited by a pin shaft to realize the rotational connection between the cylinder 9 and the cylinder fixing seat 18 .

[0044] In the tread sidewall extrusion curling drive device of this embodiment, limit rings 2 are respectively provided on both sides of the reducer 4 close to the driving roller. The limit rings 2 are sleeved on the periphery of the transmission shaft 3 and are rotatably connected to the transmission shaft 3 .

[0045] A limiting ring 2 is arranged and fixed on the reducer 4 to further limit the transmission shaft 3, thereby reducing the vibration of the transmission shaft 3 when it is driven to rotate by the reducer 4, making the transmission shaft 3 rotate more smoothly and the driving roller 1 drives the tooling vehicle wheel to be wound more stably.

[0046] In the tread sidewall extrusion curling driving device of the present embodiment, a stop ring 13 is provided in the motor fixing frame 5 , and the stop ring 13 is fixedly installed between the reducer 4 and the motor fixing frame 5 .

[0047] The stop ring 13 is provided to improve the connection strength between the reducer 4 and the motor 14 and the motor fixing frame 5, to prevent shaking, and to further improve the operation stability.

[0048] The tread sidewall extrusion curling drive device of this embodiment also includes a detection control component, which is respectively connected to the motor 14 and the cylinder 9 by signal. After the detection control component detects that the tooling wheel is in place, it controls the motor 14 and the cylinder 9 to operate and drive the drive roller 1 to rotate.

[0049] When the tooling vehicle enters the curling station, the cylinder 9 is in a retracted state and the motor 14 is in a stopped state. When the rubber material is transported to the top of the tooling vehicle, the photoelectric detection control component detects and controls the curling drive device to operate, and the cylinder 9 extends. The drive roller 1 is pressed onto the tooling wheel through the rotation of the bearing. The motor 14 rotates, driving the drive roller 1 to rotate, and the drive roller 1 drives the tooling wheel to rotate, so that the rubber material is rolled into the tooling vehicle and the rubber material curling operation is completed. When the tooling vehicle is full of rubber material, the cylinder 9 will shrink, lift the drive roller 1 and the motor 14, and the tooling vehicle full of rubber material will be transported. The next tooling vehicle will be transported to the position of the curling drive device, waiting for the next round of rubber material curling, and the execution is repeated.

[0050] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "rotation" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.

[0051] Although the embodiments of the present invention have been shown and described in detail, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tread sidewall extrusion curling drive device, characterized in that: It includes a driving component and an adjusting component. The driving component includes a motor, a reducer and a transmission shaft. The reducer is arranged at the output end of the motor. The transmission shaft is connected to the reducer and is driven to rotate by the motor. Driving rollers are respectively installed at both ends of the transmission shaft. The adjusting component is rotationally connected to the driving component. The pitch angle of the driving component is adjusted by the adjusting component so that the driving roller is against the tooling wheel to achieve the rolling of the rubber into the tooling vehicle.

2. A tread sidewall extrusion curling driving device according to claim 1, characterized in that: The motor and the reducer are fixedly installed in a motor fixing frame. A mounting groove for installing a transmission shaft is provided on the motor fixing frame. The motor fixing frame is rotatably connected to the base.

3. A tread sidewall extrusion curling driving device according to claim 2, characterized in that: The motor fixing frame is provided with a connecting plate, the adjusting assembly comprises a cylinder rotatably arranged on a base, and the connecting plate is rotatably connected to the telescopic end of the cylinder.

4. A tread sidewall extrusion curling driving device according to claim 3, characterized in that: A cylinder fixing seat is arranged on the base, a cylinder base is installed on the fixed end of the cylinder, and the cylinder base is rotatably connected to the cylinder fixing seat.

5. A tread sidewall extrusion curling driving device according to claim 2, characterized in that: The motor fixing frame is rotatably connected to the rotating fixing frame, the rotating fixing frame is fixed to the connecting plate, and the connecting plate is fixed to the base.

6. A tread sidewall extrusion curling driving device according to claim 5, characterized in that: A side of the rotating fixing frame close to the motor fixing frame is provided with an avoidance groove, a first waist-shaped hole is provided on the rotating fixing frame, and a second waist-shaped hole matching the first waist-shaped hole is provided on the connecting plate.

7. A tread sidewall extrusion curling driving device according to claim 1, characterized in that: Limiting rings are respectively arranged on both sides of the reducer close to the driving roller. The limiting rings are sleeved on the periphery of the transmission shaft and are rotatably connected to the transmission shaft.

8. A tread sidewall extrusion curling driving device according to claim 2, characterized in that: A stop ring is arranged in the motor fixing frame, and the stop ring is fixedly installed between the reducer and the motor fixing frame.

9. A tread sidewall extrusion curling driving device according to claim 3, characterized in that: It also includes a detection control component, which is connected to the motor and cylinder signals respectively. After the detection control component detects that the tooling wheel is in place, it controls the motor and cylinder to move and drive the driving roller to rotate.