Belt scraping device
The belt scraper device with a V-shaped scraper plate and vibration assembly addresses belt damage and maintenance issues by providing flexible contact and continuous operation, ensuring efficient adhesive removal.
Patent Information
- Application Number
- CN202420969500.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-07
AI Technical Summary
Existing belt scrapers damage the conveyor belt and require manual maintenance due to issues with sticky materials, leading to operational inefficiencies and reduced service life.
A belt scraper device with a V-shaped scraper plate and scraper roller, combined with a vibration assembly, that allows for flexible contact with the belt and includes a pressure spring to protect the belt and a second scraper assembly to handle severe adhesion, ensuring efficient and continuous operation.
The device effectively removes adhesive materials without damaging the belt, allows for continuous operation, and reduces maintenance downtime.
Smart Images

Figure CN222225216U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveying, in particular to a belt scraping device. Background Art
[0002] Belt conveyors are widely used in mining, metallurgy, building materials, food and other industries. They are energy-efficient, highly automated and highly adaptable, and can greatly reduce manual labor. For steel companies, materials often stick together during the feeding process of belt conveyors, which requires timely cleaning of the sticky materials. If not cleaned in time, it may affect the safe operation of the belt conveyor, and accelerate the wear of the belt and other components, affecting the service life, and also have a certain impact on the environmental protection of the work site. The existing scraper plate is generally set at the roller at the drop end. The scraper plate is in a straight plate shape and is close to the belt for scraping. The problems are: first, when the sticky material is serious, the entire scraper squeezes the sticky material on the belt at the same time, which is easy to damage the belt; second, if the bonding force is too large, it will also damage the scraper plate or scratch the belt; third, the machine needs to be shut down for maintenance or overhaul, which affects production.
[0003] The scraper disclosed in the Chinese patent application number CN201520323332.3 and titled "A belt scraper" includes a scraper skin positioning sleeve, a scraper skin positioning sleeve bracket, and a scraper skin. The scraper skin positioning sleeve is fixed to the scraper skin positioning sleeve bracket and is arranged at the right end of the head of the belt conveyor. The scraper skin passes through the scraper skin positioning sleeve and contacts the belt located at the right end of the active roller. The patented belt scraper can realize automatic feeding of the scraper skin without manual monitoring and adjustment, saving human resources, but it does not involve the above-mentioned problems. Utility Model Content
[0004] The utility model is used to overcome the defects of the prior art and provide a belt scraper device to solve the problems mentioned in the background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A belt scraper device comprises a first scraper assembly, a scraper roller and a vibration assembly; the first scraper assembly is arranged on the return section of the belt and is located below the belt conveyor, the first scraper plate in the first scraper assembly is V-shaped, and the pointed bottom of the V-shape faces the running direction of the belt; a scraper roller matching the first scraper assembly is arranged above the return section of the belt, and the scraper roller structure is V-shaped; according to the running direction of the belt, the vibration assembly is arranged upstream of the first scraper assembly; a receiving hopper is arranged below the first scraper assembly and the vibration assembly.
[0007] The above-mentioned belt scraper device, the first scraper component is composed of a first scraper plate, a pressure spring, and a base; a rotating shaft is provided at the end of the first scraper plate, and the rotating shaft is installed on the base, and a pressure spring is provided between the first scraper plate and the base. Under the action of the pressure spring, the first scraper plate and the belt can be movably pressed into contact.
[0008] The above-mentioned belt scraper device has a second scraper assembly added between the first scraper assembly and the vibration assembly. The structure of the second scraper assembly is the same as that of the first scraper assembly. The second scraper plate of the second scraper assembly is V-shaped. The second scraper plate is arranged parallel to the first scraper plate, and the size of the second scraper plate is smaller than the first scraper plate.
[0009] In the above-mentioned belt scraper device, the V-shaped angle α of the first scraper plate is 80-110 degrees, and the V-shaped tip bottom is set to be an arc shape.
[0010] The above-mentioned belt scraper device, the vibration component is composed of a vibration frame, a vibration roller and a vibration motor arranged thereon, a vibration spring is arranged between the vibration frame and the ground, and the vibration roller is in rolling contact with the belt. Beneficial Effects
[0011] The beneficial effects of the utility model are as follows: First, by setting the first scraper assembly in the return section of the belt, the first scraper plate is V-shaped, and the V-shaped tip bottom is in line with the running direction of the belt. During the running of the belt, the adhesive material is first brought into contact with the V-shaped tip bottom, and the contact area is small, and then the contact area is gradually increased, which is convenient for scraping off the adhesive material. Second, the first scraper plate can rotate around the rotating shaft, and under the action of the top pressure spring, it can flexibly press against the contact belt. When the adhesion is particularly serious, the first scraper plate can compress the spring to avoid damaging the belt or the first scraper assembly. Third, the first scraper assembly cooperates with the second scraper assembly, and the second scraper assembly first partially removes the adhesive material at the center of the belt, and the first scraper assembly then takes over to remove the remaining adhesive material on both sides of the belt, and the V-shaped tip bottom is set to a circular arc, which can protect the belt and completely remove the adhesive material. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a partial structural schematic diagram of the utility model;
[0015] Figure 3 It is another partial structural schematic diagram of the utility model.
[0016] The symbols in the figure represent:
[0017] 1. First scraper assembly, 2. Scraper roller, 3. Vibration assembly, 4. hopper, 1-1. First scraper plate, 1-2. Pressure spring, 1-3. Base, 5-1. Second scraper plate, 6. Belt. DETAILED DESCRIPTION
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0019] like Figure 1-3 As shown, the belt scraper device provided by the utility model includes a first scraper component 1, a scraper roller 2, and a vibration component 3; the first scraper component 1 is arranged on the return section of the belt 6, and is located below the belt conveyor. The first scraper plate 1-1 in the first scraper component 1 is V-shaped, and the pointed bottom of the V-shape faces the running direction of the belt 6; a scraper roller 2 matching the first scraper component 1 is arranged above the return section of the belt 6, and the scraper roller 2 has a V-shaped structure; according to the running direction of the belt 6, the vibration component 2 is arranged upstream of the first scraper component 1; a receiving hopper 4 is arranged below the first scraper component 1 and the vibration component 3.
[0020] The V-shaped tip of the first scraper 1-1 meets the running direction of the belt 6, that is, the V-shaped tip rushes towards the adhesive on the belt 6. During the running of the belt 6, the adhesive is first brought into contact with the V-shaped tip, and the contact area is small, and then the contact area is gradually increased, which is convenient for scraping off the adhesive. The first scraper 1-1 can be set perpendicular to the belt 6, or it can be set at an acute angle to the belt 6 to facilitate scraping off the adhesive. The scraper device is set in the return section of the belt. Another advantage is that it is easy to maintain and can be inspected and repaired continuously.
[0021] During the scraping process, for materials with particularly severe material adhesion, the following structure can be used to protect the belt: the first scraper assembly 1 is composed of a first scraper plate 1-1, a pressure spring 1-2, and a base 1-3; a rotating shaft is provided at the end of the first scraper plate 1-1, and the rotating shaft is installed on the base 1-3. A pressure spring 1-2 is provided between the first scraper plate 1-1 and the base 1-3. Under the action of the pressure spring 1-2, the first scraper plate and the belt 6 can be pressed and contacted movably. The first scraper plate 1-1 can rotate around the rotating shaft, and under the action of the pressure spring 1-2, it can be pressed and contacted movably with the belt 6. When the adhesion is particularly severe, the first scraper plate 1-1 can compress the spring 1-2 to avoid damaging the belt 6 or the first scraper assembly 1.
[0022] In order to further protect the belt and the scraper assembly, the following scheme can be adopted: a second scraper assembly is added between the first scraper assembly 1 and the vibration assembly 3. The structure of the second scraper assembly is the same as that of the first scraper assembly 1. The second scraper plate 5-1 of the second scraper assembly is V-shaped. The second scraper plate 5-1 is arranged parallel to the first scraper plate 1-1, and the size of the second scraper plate 5-1 is smaller than the first scraper plate 1-1. During the operation of the belt 6, the second scraper assembly first partially removes the adhesive at the center of the belt, and the first scraper assembly then takes over to remove the remaining adhesive on both sides of the belt. The V-shaped angle α of the first scraper plate 1-1 is 80-110 degrees, and the V-shaped tip is set to an arc shape. The V-shaped tip is set to an arc shape, and when the belt 6 contacts the first scraper plate 1-1, the V-shaped tip can be prevented from damaging the belt 6. The second scraper plate 5-1 has the same arc structure at the V-shaped tip.
[0023] The vibration assembly 3 is provided to facilitate vibrating and loosening the adhesive material bonded to the belt 6. The vibration assembly 3 is composed of a vibration frame 3-1, a vibration roller 3-2 and a vibration motor 3-3 provided thereon. A vibration spring is provided between the vibration frame 3-1 and the ground, and the vibration roller 3-2 is in rolling contact with the belt 6. The vibration roller 3-2 is provided in rolling contact with the belt 6, which can effectively protect the belt 6 during the vibration process.
Claims
1. A belt scraper device, characterized in that: The invention comprises a first scraper assembly (1), a scraper roller (2), and a vibration assembly (3); the first scraper assembly (1) is arranged at the return section of the belt (6) and is located below the belt conveyor; the first scraper plate (1-1) in the first scraper assembly (1) is V-shaped, and the pointed bottom of the V-shape faces the running direction of the belt (6); a scraper roller (2) matching the first scraper assembly (1) is arranged above the return section of the belt (6), and the scraper roller (2) has a V-shaped structure; according to the running direction of the belt (6), the vibration assembly (3) is arranged upstream of the first scraper assembly (1); and a receiving hopper (4) is arranged below the first scraper assembly (1) and the vibration assembly (3).
2. The belt scraper device according to claim 1, characterized in that: The first scraper assembly (1) is composed of a first scraper plate (1-1), a pressure spring (1-2), and a base (1-3); a rotating shaft is arranged at the end of the first scraper plate (1-1), and the rotating shaft is mounted on the base (1-3); a pressure spring (1-2) is arranged between the first scraper plate (1-1) and the base (1-3); under the action of the pressure spring (1-2), the first scraper plate and the belt (6) can be movably pressed into contact.
3. The belt scraper device according to claim 1, characterized in that A second scraper assembly is provided between the first scraper assembly (1) and the vibration assembly (3); the structure of the second scraper assembly is the same as that of the first scraper assembly (1); a second scraper plate (5-1) of the second scraper assembly is V-shaped; the second scraper plate (5-1) is arranged parallel to the first scraper plate (1-1); and the size of the second scraper plate (5-1) is smaller than that of the first scraper plate (1-1).
4. The belt scraper device according to claim 1, characterized in that: The V-shaped included angle α of the first scraper plate (1-1) is 80-110 degrees, and the V-shaped tip bottom is arranged in an arc shape.
5. A belt scraper device according to claim 1, characterized in that: The vibration assembly (3) is composed of a vibration frame (3-1), a vibration roller (3-2) arranged thereon, and a vibration motor (3-3); a vibration spring is arranged between the vibration frame (3-1) and the ground; and the vibration roller (3-2) is in rolling contact with a belt (6).
Citation Information
Patent Citations
Glassware is scraped to belt
CN204624600U
