Anti-deviation synchronous belt for photovoltaic flower basket
By designing anti-strike synchronization belts, and using multiple synchronization belts and electronic control systems to adjust the track of the photovoltaic flower basket, the problem of photovoltaic flower basket deviating from the track in the production line is solved, and production efficiency and stability are improved.
Patent Information
- Application Number
- CN202420983071.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Photovoltaic flower baskets are prone to deviate from track during production and processing, resulting in reduced production efficiency and require manual maintenance and labor-intensive maintenance.
An anti-deflection synchronous belt including base, connecting rod, synchronous belt, guide rod, rack, motor and cylinder is designed. The limit of the running polarized photovoltaic flower basket is achieved through the combination of multiple synchronous belts and the electronic control system. Adjustment and track adjustment.
Effectively prevent the photovoltaic flower basket from deviating from the track, reduce the probability of deviation, improve the maintenance rate of the production line, reduce the demand for manual adjustment, and improve the transmission stability of the photovoltaic flower basket.
Smart Images

Figure CN222225332U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaics, in particular to an anti-deviation synchronous belt for photovoltaic flower baskets. Background Art
[0002] The photovoltaic silicon crystal cell basket production line is an automated equipment system for mass production of photovoltaic silicon crystal cells. This production line usually includes raw material preparation, silicon wafer cutting, crystal growth, cleaning, surface treatment, cell assembly and other process steps. The production line is designed to improve production efficiency, reduce costs, and ensure cell quality and stability to meet the needs of photovoltaic power generation systems.
[0003] However, in the prior art, the photovoltaic flower basket lacks stability when being transported and moved during the production and processing process, and is prone to deviating from the track. After deviating from the track, the machine needs to be shut down for maintenance, and the deviated photovoltaic flower basket needs to be corrected manually, which is time-consuming and labor-intensive, and reduces the production efficiency of the photovoltaic flower basket. Utility Model Content
[0004] The utility model aims to provide an anti-deviation synchronous belt for a photovoltaic flower basket to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, a kind of anti-deviation synchronous belt for photovoltaic flower basket is provided, comprising a base, the inner wall of the base is fixedly connected with a connecting rod, the upper surface of the base is fixedly connected with a fixing seat, the upper surface of the fixing seat is fixedly connected with a synchronous belt, the upper surface of the connecting rod is fixedly connected with a connecting block, the upper surface of the connecting rod is fixedly connected with a guide rod, the outer wall of the guide rod is slidably connected with a rack, the inner wall of the connecting block is rotatably connected with a first screw rod, the rack is threadedly connected to the outer wall of the first screw rod, a sliding groove is provided on the outer surface of the rack, a slider is slidably connected in the sliding groove of the rack, the inner wall of the slider is rotatably connected with a gear, the gear is meshed with the upper outer surface of the rack, the outer surface of the slider is fixedly connected with a first motor, the output end of the first motor is fixedly connected to the central axis of the gear, the lower surface of the slider is fixedly connected with a lifting cylinder, the outer wall of the connecting block is fixedly connected with a second motor, and the output end of the second motor is fixedly connected to one end of the first screw rod.
[0006] According to the anti-deviation synchronous belt for a photovoltaic flower basket, the lower telescopic end of the lifting cylinder is fixedly connected to the third motor, and the lower output end of the third motor is fixedly connected to the fourth motor.
[0007] According to the anti-deviation synchronous belt for a photovoltaic flower basket, a second screw rod is fixedly connected to the lower output end of the fourth motor, and a first connecting rod is threadedly connected to the outer wall of the second screw rod.
[0008] According to the anti-deviation synchronous belt for a photovoltaic flower basket, the outer wall of the second screw is rotatably connected to the second connecting rod, and the upper surface of the second connecting rod is fixedly connected to the outer surface of the fourth motor through an annular sleeve.
[0009] According to the anti-deviation synchronous belt for a photovoltaic flower basket, the second screw rotates in the annular sleeve, the outer wall of the first connecting rod is rotatably connected to the clamping rod, and the outer wall of the clamping rod is rotatably connected to the third connecting rod.
[0010] According to the anti-deviation synchronous belt for a photovoltaic flower basket, the third connecting rod is rotatably connected to the second connecting rod, and an electric push rod is fixedly connected to the inner wall of the clamping rod.
[0011] According to the anti-deviation synchronous belt for a photovoltaic flower basket, the telescopic end of the electric push rod is fixedly connected to a rotating disk, and the inner wall of the clamping rod is fixedly connected to a driven disk.
[0012] The beneficial effects of the utility model are as follows: the coordinated use of multiple synchronous belts can prevent the photovoltaic flower basket body from deviating from the track, and the setting of connecting rods, lifting cylinders, a first screw rod, a guide rod, a second motor, gears, a third motor, and a fourth motor can facilitate the limit adjustment of the photovoltaic flower basket body that deviates, thereby reducing the probability of the photovoltaic flower basket body deviating through the synchronous belt, and at the same time, the photovoltaic flower basket body that deviates can be further supported and the track adjusted, thereby achieving multiple guarantees for the stable transmission of the photovoltaic flower basket body, improving the maintenance rate, and solving the problem of the need to stop and adjust the photovoltaic flower basket body when it deviates, which consumes manpower.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0015] Figure 1 This is a three-dimensional diagram of an anti-deviation synchronous belt for a photovoltaic flower basket of the utility model;
[0016] Figure 2 This is a side view of an anti-deviation synchronous belt for a photovoltaic flower basket of the utility model;
[0017] Figure 3 It is a partial schematic diagram of an anti-deviation synchronous belt for a photovoltaic flower basket of the utility model;
[0018] Figure 4 It is a schematic diagram of one side of a synchronous belt in an anti-deviation synchronous belt for a photovoltaic flower basket of the utility model;
[0019] Figure 5 This is a three-view drawing of a synchronous belt in an anti-deviation synchronous belt for a photovoltaic flower basket of the utility model;
[0020] Figure 6 The utility model discloses an exploded view of a synchronous belt in an anti-deviation synchronous belt for a photovoltaic flower basket.
[0021] Legend:
[0022] 1. Base; 2. Connecting rod; 3. Connecting block; 4. Guide rod; 5. First screw rod; 6. Rack; 7. First motor; 8. Gear; 9. Slider; 10. Second motor; 11. Lifting cylinder; 12. Third motor; 13. Fourth motor; 14. Second screw rod; 15. First connecting rod; 16. Second connecting rod; 17. Third connecting rod; 18. Clamping rod; 19. Electric push rod; 20. Rotating disk; 21. Driven disk; 22. Photovoltaic flower basket body; 23. Synchronous belt; 24. Fixed seat. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0024] Reference Figures 1 to 6. The utility model embodiment provides a synchronous belt for preventing deviation of a photovoltaic flower basket. It comprises a base 1. A connecting rod 2 is fixedly connected to the inner wall of the base 1. A fixing seat 24 is fixedly connected to the upper surface of the base 1. A synchronous belt 23 is fixedly connected to the upper surface of the fixing seat 24. A connecting block 3 is fixedly connected to the upper surface of the connecting rod 2. A guide rod 4 is fixedly connected to the upper surface of the connecting rod 2. A rack 6 is slidably connected to the outer wall of the guide rod 4. A first screw rod 5 is rotatably connected to the inner wall of the connecting block 3. The rack 6 is threadedly connected to the outer wall of the first screw rod 5. A slide groove is provided on the outer surface of the rack 6. A slider 9 is slidably connected in the slide groove of the rack 6. A gear 8 is connected to the inner wall of the slider 9. The gear 8 is meshed with the upper outer surface of the rack 6. A first motor 7 is fixedly connected to the outer surface of the slider 9. The output end of the first motor 7 is fixedly connected to the central axis of the gear 8. A lifting cylinder 11 is fixedly connected to the lower surface of the slider 9. A third motor 12 is fixedly connected to the lower telescopic end of the lifting cylinder 11. The lower output end of the third motor 12 is fixedly connected to the fourth motor 13. The lower output end of the fourth motor 13 is fixedly connected to the second screw 14. The outer wall of the second screw 14 is threadedly connected to the first connecting rod 15. The outer wall of the second screw 14 is rotatably connected to the second connecting rod 16. The upper surface of the second connecting rod 16 is fixedly connected to the outer surface of the fourth motor 13 through an annular sleeve. The second screw 14 rotates in the annular sleeve. The outer wall of the first connecting rod 15 is rotatably connected to the clamping rod 18. The outer wall of the clamping rod 18 is rotatably connected to the third connecting rod 17. The third connecting rod 17 is rotatably connected to the second connecting rod 16. The inner wall of the clamping rod 18 is fixedly connected to the electric push rod 19. The telescopic end of the electric push rod 19 is fixedly connected to a rotating disk 20.The inner wall of the clamping rod 18 is fixedly connected with a driven disk 21, the first motor 7 is externally connected with an electric control system, the electric control system is fixedly connected with the second motor 10, the electric push rod 19, the third motor 12, and the fourth motor 13, the lifting cylinder 11 is externally connected with a high-pressure gas source, the electric control system includes a motor driver, a sensor, an encoder, a human-machine interface HMI, a power supply, and a communication module, a controller: responsible for executing control logic, processing input and output signals, and coordinating the operating status of each motor, a motor driver: used to control the speed, direction and torque of the motor, usually including inverters, DC drivers and other equipment, sensors: used to detect the operation of the motor Status, position, speed and other parameters, as well as the environmental conditions of the monitoring system, encoder: used to measure the speed and position of the motor and provide accurate feedback signals to the controller, human-machine interface HMI: provides an operation interface so that users can monitor the motor status, adjust parameters, perform fault diagnosis and other operations, power supply: provides power to the motor driver and controller to ensure the normal operation of the system, communication module: used to exchange and communicate data with other systems to achieve remote monitoring and control, the inner wall of the synchronous belt 23 is provided with a motor installation place, the outer wall of the connecting block 3 is fixedly connected to the second motor 10, and the output end of the second motor 10 is fixedly connected to one end of the first screw rod 5.
[0025] Working principle: When using, according to Figure 4 , Figure 5 , Figure 6 It can be seen that the structure has the effect of adjustable length and strong applicability. The motor is installed at the motor installation position to drive the gear and the pulley to move, and then the photovoltaic flower basket body 22 can be stably driven to move. When the photovoltaic flower basket body 22 is disturbed by external factors and deviates, the first motor 7 is controlled by the electronic control system to drive the gear 8 to move on the surface of the rack 6 to position the edge of the photovoltaic flower basket body 22. Then, the third motor 12 is lowered by the lifting cylinder 11, and then the second screw rod 14 is driven to rotate by the fourth motor 13, thereby driving the first connecting rod 15 to approach the second connecting rod 16, thereby driving the third connecting rod 17 and the clamping rod 18 to rotate, and then the driven disk 21 is clamped inwardly, and the rotating disk 20 is pushed close to the driven disk 21 by the electric push rod 19 to adapt to photovoltaic flower baskets of different specifications, and then lifted up by the lifting cylinder 11, and adjusted by the movement of the slider 9, so that the production line can be quickly corrected, and the third motor 12 is set to rotate the fourth motor 13, which can drive the single rotating disk 20 to clamp the problematic photovoltaic flower basket body 22 and move the problematic photovoltaic flower basket body 22 out of the production line, thereby improving the production and maintenance efficiency.
[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A synchronous belt for preventing deviation of a photovoltaic flower basket, comprising a base (1), characterized in that: The inner wall of the base (1) is fixedly connected to a connecting rod (2), the upper surface of the base (1) is fixedly connected to a fixing seat (24), the upper surface of the fixing seat (24) is fixedly connected to a synchronous belt (23), the upper surface of the connecting rod (2) is fixedly connected to a connecting block (3), the upper surface of the connecting rod (2) is fixedly connected to a guide rod (4), the outer wall of the guide rod (4) is slidably connected to a rack (6), the inner wall of the connecting block (3) is rotatably connected to a first screw rod (5), the rack (6) is threadedly connected to the outer wall of the first screw rod (5), and the outer surface of the rack (6) is open. A slide groove is provided, in which a slider (9) is slidably connected in the slide groove of the rack (6), the inner wall of the slider (9) is connected to a gear (8), the gear (8) is meshed with the upper outer surface of the rack (6), the outer surface of the slider (9) is fixedly connected to a first motor (7), the output end of the first motor (7) is fixedly connected to the central axis of the gear (8), the lower surface of the slider (9) is fixedly connected to a lifting cylinder (11), the outer wall of the connecting block (3) is fixedly connected to a second motor (10), and the output end of the second motor (10) is fixedly connected to one end of the first screw rod (5).
2. The anti-deviation synchronous belt for photovoltaic flower basket according to claim 1, characterized in that: The lower telescopic end of the lifting cylinder (11) is fixedly connected to a third motor (12), and the lower output end of the third motor (12) is fixedly connected to a fourth motor (13).
3. The anti-deviation synchronous belt for photovoltaic flower basket according to claim 2, characterized in that: A second screw rod (14) is fixedly connected to the lower output end of the fourth motor (13), and a first connecting rod (15) is threadedly connected to the outer wall of the second screw rod (14).
4. The anti-deviation synchronous belt for photovoltaic flower basket according to claim 3, characterized in that: The outer wall of the second screw rod (14) is rotatably connected to a second connecting rod (16), and the upper surface of the second connecting rod (16) is fixedly connected to the outer surface of the fourth motor (13) via an annular sleeve.
5. The anti-deviation synchronous belt for photovoltaic flower basket according to claim 4, characterized in that: The second screw rod (14) rotates in the annular sleeve, the outer wall of the first connecting rod (15) is rotatably connected to a clamping rod (18), and the outer wall of the clamping rod (18) is rotatably connected to a third connecting rod (17).
6. The anti-deviation synchronous belt for photovoltaic flower basket according to claim 5, characterized in that: The third connecting rod (17) is rotatably connected to the second connecting rod (16), and the inner wall of the clamping rod (18) is fixedly connected to an electric push rod (19).
7. The anti-deviation synchronous belt for photovoltaic flower basket according to claim 6, characterized in that: The telescopic end of the electric push rod (19) is fixedly connected to a rotating disk (20), and the inner wall of the clamping rod (18) is fixedly connected to a driven disk (21).
