Hoop inner supporting clamp and hoop feeding device
By designing the combination of the inner support clamp and the mechanical arm, the automatic loading of the clamp is achieved, solving the problems of low manual operation efficiency and safety hazards, improving the loading efficiency and eliminating the risk of arm scratches.
Patent Information
- Application Number
- CN202421054765.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-15
AI Technical Summary
In the prior art, the loading of the ferrule relies on manual operation, which is inefficient and has safety risks, especially because the ferrule is sharp and easily scratches the arms.
Design a ferrule inner support clamp, including a mounting base, a driving source and an internal support assembly. The drive assembly drives the internal support assembly to slide along the central axis direction, support or loosen the ferrule, and combines the robotic arm to achieve automatic loading to eliminate artificial Safety hazards of operation.
The efficiency of hoop loading is improved, and the safety hazards of scratching the arm during manual operation are eliminated, so that the hoop loading is realized.
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Figure CN222225337U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of concrete pipe pile production equipment, and in particular to a sleeve hoop inner support clamp and a sleeve hoop feeding device. Background Art
[0002] With the rapid development of my country's economy, the demand for pipe piles has greatly increased. This is because based on the soil squeezing effect, pipe piles can squeeze the soft soil layer tightly, thereby improving the bearing capacity of the soft soil foundation, so pipe piles are widely used in the construction industry. For example, railways, highways, bridges, etc. all need pipe piles to lay the foundation.
[0003] Specifically, the pipe pile is composed of concrete and cage reinforcement, and the cage reinforcement is composed of various types of steel bars such as round steel bars, straight steel bars, spiral steel bars, etc. After the cage reinforcement is roll-welded by the roll welding machine, the cage reinforcement enters the next riveting process. Before riveting, the hoop needs to be loaded to the station of the rotary riveting equipment so that the hoop can be put on the end of the cage reinforcement by the rotary riveting equipment in the subsequent process, and the hoop is riveted to the cage reinforcement. However, in the prior art, the hoop is usually loaded manually, but the hoop is usually welded from a 3mm thick sheet metal roll, and its outer surface is relatively sharp. Manual loading is not only inefficient, but also easy to scratch the arm, and there are certain safety hazards in the operation. Utility Model Content
[0004] Based on this, it is necessary to provide a hoop inner support clamp and a hoop feeding device that can solve the problems that the existing hoop feeding method is manual feeding, which leads to low feeding efficiency and safety hazards during operation.
[0005] According to one aspect of the present application, there is provided a sleeve inner support fixture, characterized in that it comprises:
[0006] A mounting seat, the mounting seat having a plurality of mounting portions arranged at intervals in a circumferential direction defined by a central axis, and an inner support assembly is slidably arranged on each of the mounting portions;
[0007] A driving source is connected to all the inner support components through a transmission component, and the driving source is used to drive the transmission component to drive all the inner support components to slide synchronously on the corresponding mounting parts along the radial direction defined by the central axis, so that all the inner support components can spread in a direction away from the central axis to be supported on the inner circumference of the hoop, or gather in a direction close to the central axis to loosen the hoop.
[0008] In one embodiment, the transmission assembly includes a rotating shaft, a rotating plate and a plurality of connecting rods, the rotating shaft is passed through the mounting seat, one end of the rotating shaft is connected to the output end of the driving source, and the other end is connected to the rotating plate, one end of each connecting rod is rotatably connected to the rotating plate, and the other end is rotatably connected to a corresponding one of the inner support assemblies;
[0009] Driven by the driving source, the rotating shaft and the rotating plate can rotate together around the central axis. In response to the rotation of the rotating plate, one end of the connecting rod can rotate relative to the rotating plate, and the other end can drive the inner support assembly to move along the radial direction.
[0010] In one embodiment, the connecting rod is in an arc shape, and when all the inner support components gather in a direction close to the central axis, the arc opening of the connecting rod faces the central axis.
[0011] In one embodiment, a bearing seat is fixedly mounted on the mounting seat, a bearing is arranged in the bearing seat, an outer circumferential surface of the bearing is fitted to an inner circumferential surface of the bearing seat, and the inner circumferential surface of the bearing is sleeved on the rotating shaft.
[0012] In one embodiment, the inner support assembly includes an inner support member and a buffer pad disposed on the inner support member, the buffer pad is used to abut against the inner circumference of the hoop, and the buffer pad can undergo recoverable elastic deformation when abutting against the inner circumference of the hoop.
[0013] In one of the embodiments, the inner support member includes a connecting portion and a supporting portion which are perpendicularly arranged to each other, the connecting portion is slidably connected to the mounting portion of the mounting seat, and the buffer pad is arranged on a side of the supporting portion which is opposite to the central axis.
[0014] In one of the embodiments, each of the mounting portions is provided with a slide rail, a slider is slidably provided on the slide rail, and each of the inner support components is mounted on the corresponding slider.
[0015] In one embodiment, the mounting seat includes a first mounting plate and a second mounting plate spaced apart from each other, the first mounting plate and the second mounting plate are connected to each other via an elastic element, the first mounting plate has the mounting portion, and the driving source is disposed on the second mounting plate.
[0016] In one embodiment, a sensing element is disposed on the second mounting plate, and a proximity switch corresponding to the sensing element is disposed on the inner support assembly, and the sensing element is configured to contact the proximity switch to prevent the inner support assembly from continuing to gather when all the inner support assemblies are gathered.
[0017] According to another aspect of the present application, a ferrule feeding device is provided, comprising a robotic arm and a ferrule inner support clamp as described in any of the above schemes, wherein a mounting seat of the ferrule inner support clamp is connected to the robotic arm, and the robotic arm is used to transfer the ferrule to a specified position when the ferrule inner support clamp clamps the ferrule.
[0018] The above-mentioned hoop feeding device is provided with a hoop inner support fixture, and a plurality of inner support components are provided in the hoop inner support fixture at intervals along a circumferential direction defined by a central axis, so that the driving source can drive the transmission component to drive all the inner support components to move synchronously along the radial direction defined by the above-mentioned central axis, so that all the inner support components can spread in the direction away from the central axis to be supported on the inner circumference of the hoop, or gather in the direction close to the central axis to loosen the hoop. When all the inner support components spread and are supported on the inner circumference of the hoop, the hoop is fixed on the hoop inner support fixture, so that the mechanical arm connected to the above-mentioned hoop inner support fixture can replace manual labor to transfer the hoop to the designated position for loading, thereby improving the efficiency of loading and eliminating the potential safety hazard caused by the hoop scratching the arm during loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] FIG. 1 is an axial side view of a sleeve inner support fixture provided in one embodiment of the present application.
[0020] Figure 2 A top view of a ferrule clamped by a ferrule inner support fixture provided in one embodiment of the present application.
[0021] Figure 3 A top view of a ferrule inner support fixture provided in one embodiment of the present application showing a ferrule being loosened.
[0022] Figure 4 A schematic diagram of a transmission assembly according to an embodiment of the present application in which a rotating shaft is connected to a bearing seat of a mounting seat via a bearing.
[0023] Description of reference numerals:
[0024] 10. inner support fixture of the hoop; 100. mounting seat; 110. first mounting plate; 111. mounting portion; 120. second mounting plate; 130. slide rail; 140. slider; 150. elastic element; 160. bearing seat; 170. bearing; 180. retaining spring; 190. sensing element; 200. driving source; 300. inner support assembly; 310. inner support member; 311. connecting portion; 312. supporting portion; 320. buffer pad; 330. proximity switch; 400. transmission assembly; 410. rotating shaft; 420. rotating plate; 430. connecting rod; 50. central axis; 60. hoop. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0026] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or part referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0027] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0028] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two parts or the interaction relationship between two parts, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0029] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0030] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another piece, it may be directly on the other piece or there may be a central piece. If an element is considered to be "connected to" another element, it may be directly connected to the other piece or there may be a central piece at the same time. If present, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
[0031] An embodiment of the present application provides a ferrule inner support clamp and a ferrule feeding device, wherein the ferrule feeding device includes a ferrule inner support clamp, the ferrule inner support clamp is used to position and fix the ferrule on the ferrule feeding device, and the ferrule feeding device is used to transfer the ferrule to a specified position to complete automatic loading of the ferrule.
[0032] The structures of the ferrule inner support fixture and the ferrule feeding device in the present application are described below. It is understandable that in other embodiments, the ferrule inner support fixture of the present application is not limited to being used only for positioning and fixing the ferrule, but can also be used to position and fix any cylindrical workpiece; the ferrule inner support fixture of the present application is not limited to being used only for feeding the ferrule, but can also be used to feed any cylindrical workpiece, which is not limited here.
[0033] A ferrule feeding device provided in one embodiment of the present application comprises a robotic arm and a ferrule inner support clamp as shown in FIG1 , wherein the ferrule inner support clamp is connected to the robotic arm, the ferrule inner support clamp is used to clamp the ferrule, and the robotic arm is used to transfer the ferrule to a designated position when the ferrule inner support clamp clamps the ferrule.
[0034] Referring to FIG. 1 , a sleeve inner support fixture 10 provided in one embodiment of the present application includes a mounting seat 100, a driving source 200 and a plurality of inner support components 300. The mounting seat 100 has a plurality of mounting portions 111 spaced apart in a circumferential direction defined by a central axis 50, and a plurality of inner support components 300 are slidably disposed on a corresponding mounting portion 111 on the mounting seat 100 at intervals around the central axis 50; the driving source 200 is also disposed on the mounting seat 100 and is connected to all the inner support components 300 through a transmission component 400, which is used to drive the transmission component 400 to drive all the inner support components 300 to slide synchronously on the corresponding mounting portion 111 along the radial direction defined by the central axis 50, so that all the inner support components 300 can be as Figure 2 As shown in FIG. 5 , the inner surface of the sleeve 60 is supported by the inner surface of the sleeve 60, or as shown in FIG. Figure 3 As shown in the figure, the inner support components 300 gather in the direction close to the central axis 50 to loosen the hoop 60. When all the inner support components 300 are spread out, all the inner support components 300 can clamp the hoop 60 so that the hoop 60 is fixed on the hoop inner support fixture 10. It can be understood that the driving source 200 can be any device that can provide power, such as a servo motor, and is not limited here.
[0035] Specifically, in one embodiment, as shown in FIG. 1 , the mounting seat 100 includes a first mounting plate 110 and a second mounting plate 120 which are spaced apart, wherein the second mounting plate 120 is fixedly connected to the end of the robot arm, the driving source 200 is disposed on the second mounting plate 120, the second mounting plate 120 is spaced apart from the first mounting plate 110, the first mounting plate 110 has a mounting portion 111, each mounting portion 111 extends along a radial direction defined by the central axis 50, and each inner support assembly 300 is slidably mounted on the corresponding mounting portion 111. In a preferred embodiment, a slide rail 130 is provided on each mounting portion 111, a slider 140 is slidably disposed on the slide rail 130, and each inner support assembly 300 is mounted on the corresponding slider 140, so that each inner support assembly 300 can only move along the above-mentioned radial direction under the guidance of the slide rail 130.
[0036] More preferably, the first mounting plate 110 and the second mounting plate 120 are interconnected by an elastic element 150 (such as a spring). The purpose of such a setting is that due to the deviation in the height dimension of the ferrule 60, the first mounting plate 110 and the second mounting plate 120 are interconnected by providing the elastic element 150, so that no matter what the height dimension of the ferrule 60 is, when the robot arm loads the ferrule 60 to a specified position (for example, when inserting it into a certain installation position), the elastic element 150 can produce a recoverable deformation to provide a buffer, so that the ferrule 60 can be loaded to a specified depth in the installation position, thereby avoiding the situation where the ferrule 60 is not loaded into place.
[0037] Please continue to refer to Figure 1. In one embodiment, the transmission assembly 400 includes a rotating shaft 410 (not shown in the figure), a rotating plate 420 and a plurality of connecting rods 430, wherein one end of the rotating shaft 410 is connected to the output end of the driving source 200, and the other end is passed through the first mounting plate 110 of the mounting base 100 and connected to the rotating plate 420, and one end of each connecting rod 430 is rotatably connected to the rotating plate 420, and the other end is rotatably connected to a corresponding inner support assembly 300.
[0038] In this way, driven by the driving source 200, the rotating shaft 410 and the rotating plate 420 can rotate together around the central axis 50. In response to the rotation of the rotating plate 420, one end of the connecting rod 430 can rotate relative to the rotating plate 420, and the other end can drive the inner support assembly 300 to move along the radial direction defined by the central axis 50.
[0039] Preferably, as shown in Figures 1 to Figure 3 As shown, each connecting rod 430 is in an arc shape. When all the inner support components 300 gather toward the direction close to the central axis 50, the arc opening of each connecting rod 430 faces the central axis 50, so that interference between the connecting rods 430 and the rotating rods can be avoided when the connecting rods 430 rotate.
[0040] Also preferably, in order to enable the rotating shaft 410 to smoothly rotate around its own central axis 50, in combination with FIG. 1 and Figure 4 As shown, a bearing seat 160 is fixedly mounted on the mounting seat 100, and a bearing 170 is arranged in the bearing seat 160. The outer circumference of the bearing 170 is attached to the inner circumference of the bearing seat 160, and the inner circumference of the bearing 170 is sleeved on the rotating shaft 410. Specifically, the bearing seat 160 is mounted on the side of the first mounting plate 110 facing the second mounting plate 120, and the bearing 170 is preferably a deep groove ball bearing 170. The advantage of using the deep groove ball bearing 170 is that the deep groove ball bearing 170 has a small friction resistance, a high rotation speed, and excellent axial and radial load-bearing capacity. At the same time, a retaining spring 180 is also installed at the opposite ends of the bearing 170 in the bearing seat 160, and each retaining spring 180 is sleeved on the rotating shaft 410, which is used to limit the bearing 170 and prevent the bearing 170 from moving along the axial direction of the rotating shaft 410.
[0041] It should be noted that the transmission assembly 400 is not limited to the structure described in the above embodiment, and the driving source 200 may also be connected to a telescopic rod, and the telescopic rod is connected to each inner support assembly 300 through two mutually cooperating wedge blocks, each wedge block has an inclined surface that cooperates with another wedge block. When the driving source 200 drives the telescopic rod to reciprocate in a straight line direction, it can also drive the inner support assembly 300 to reciprocate in the radial direction to diffuse or gather.
[0042] In the structure of the inner support component 300, as shown in Figure 1, the inner support component 300 includes an inner support member 310 and a buffer pad 320. The inner support member 310 is slidably mounted on the mounting portion 111 of the first mounting plate 110. The buffer pad 320 is arranged on the inner support member 310, and its material is made of elastic material, such as rubber, polyurethane, etc. The purpose of arranging the buffer pad 320 is to avoid the support portion 312 from being in hard contact with the inner circumference of the sleeve 60, which causes the sleeve 60 to deform. When the inner support component 300 abuts against the inner circumference of the sleeve 60, the buffer pad 320 can undergo a recoverable deformation, thereby preventing the inner support component 300 from being in hard contact with the inner circumference of the sleeve 60, which causes the sleeve 60 to deform.
[0043] Specifically, the inner support member 310 includes a connecting portion 311 and a supporting portion 312 which are perpendicularly arranged to each other. The connecting portion 311 is mounted on the slider 140 so that the connecting portion 311 is slidably connected to the mounting portion 111 of the mounting seat 100. The buffer pad 320 is arranged on the side of the supporting portion 312 which is opposite to the central axis 50. It can be understood that the structure of the inner support member 310 is not limited to the structure described in the above embodiment, and can also be a structure of any shape, as long as it can support the inner circumference of the hoop 60 when all the inner support components 300 are spread, and is not limited here.
[0044] In addition, in order to limit the movement range of the inner support assembly 300, that is, to prevent the inner support assembly 300 from continuing to gather when all the inner support assemblies 300 gather and move a certain distance, a sensing element 190 is provided on the second mounting plate 120 of the mounting base 100, and a proximity switch 330 corresponding to the sensing element 190 is provided on the inner support assembly 300. The sensing element 190 is configured to contact the proximity switch 330. When the sensing element 190 contacts the proximity switch 330, the inner support assembly 300 cannot continue to move in the direction close to the central axis 50, thereby preventing the inner support assembly 300 from continuing to gather.
[0045] It can be seen that when the ferrule feeding device provided in the present application is used to feed the ferrule, the ferrule is fixed by the ferrule internal support clamp, so that the robotic arm can transfer the ferrule to the designated position for loading instead of manual labor, thereby improving the loading efficiency and eliminating the safety hazard caused by the ferrule scratching the arm during loading.
[0046] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0047] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A sleeve inner support fixture, characterized in that: include; A mounting seat, the mounting seat having a plurality of mounting portions arranged at intervals in a circumferential direction defined by a central axis, and an inner support assembly is slidably arranged on each of the mounting portions; A driving source is connected to all the inner support components through a transmission component, and the driving source is used to drive the transmission component to drive all the inner support components to slide synchronously on the corresponding mounting parts along the radial direction defined by the central axis, so that all the inner support components can spread in a direction away from the central axis to be supported on the inner circumference of the hoop, or gather in a direction close to the central axis to loosen the hoop.
2. The ferrule inner support fixture according to claim 1, characterized in that: The transmission assembly includes a rotating shaft, a rotating plate and a plurality of connecting rods, wherein the rotating shaft is passed through the mounting seat, and one end of the rotating shaft is connected to the output end of the driving source, and the other end is connected to the rotating plate, and one end of each connecting rod is rotatably connected to the rotating plate, and the other end is rotatably connected to a corresponding one of the inner support assemblies; Driven by the driving source, the rotating shaft and the rotating plate can rotate together around the central axis. In response to the rotation of the rotating plate, one end of the connecting rod can rotate relative to the rotating plate, and the other end can drive the inner support assembly to move along the radial direction.
3. The ferrule inner support fixture according to claim 2, characterized in that: The connecting rod is in an arc shape, and when all the inner support components gather in a direction close to the central axis, the arc opening of the connecting rod faces the central axis.
4. The ferrule inner support fixture according to claim 2, characterized in that: A bearing seat is fixedly mounted on the mounting seat, a bearing is arranged in the bearing seat, an outer peripheral surface of the bearing is attached to an inner peripheral surface of the bearing seat, and the inner peripheral surface of the bearing is sleeved on the rotating shaft.
5. The ferrule inner support fixture according to claim 1, characterized in that: The inner support assembly comprises an inner support member and a buffer pad arranged on the inner support member, wherein the buffer pad is used to abut against the inner circumference of the hoop, and the buffer pad can undergo recoverable elastic deformation when abutting against the inner circumference of the hoop.
6. The ferrule inner support fixture according to claim 5, characterized in that: The inner support member comprises a connecting portion and a supporting portion which are vertically arranged to each other, the connecting portion is slidably connected to the mounting portion of the mounting seat, and the buffer pad is arranged on a side of the supporting portion which is away from the central axis.
7. The ferrule inner support fixture according to claim 1, characterized in that: Each of the mounting parts is provided with a slide rail, a slider is slidably arranged on the slide rail, and each of the inner support components is installed on the corresponding slider.
8. The ferrule inner support fixture according to claim 1, characterized in that: The mounting seat includes a first mounting plate and a second mounting plate that are spaced apart from each other, the first mounting plate and the second mounting plate are connected to each other via an elastic element, the first mounting plate has the mounting portion, and the driving source is disposed on the second mounting plate.
9. The ferrule inner support fixture according to claim 8, characterized in that: The second mounting plate is provided with a sensing element, the inner support assembly is provided with a proximity switch corresponding to the sensing element, and the sensing element is configured to contact the proximity switch to prevent the inner support assembly from continuing to gather when all the inner support assemblies are gathered.
10. A ferrule feeding device, characterized in that: It comprises a mechanical arm and a ferrule inner support fixture as described in any one of claims 1 to 9, wherein a mounting seat of the ferrule inner support fixture is connected to the mechanical arm, and the mechanical arm is used to transfer the ferrule to a specified position when the ferrule inner support fixture clamps the ferrule.
