Machine plate separating mechanism of air conditioner outdoor unit
By designing an automated air-conditioning external machine plate separation mechanism, using suction cup components and control system, the labor intensity and drop risks increased by manual separation and handling are solved, and an efficient and safe machine plate separation and handling process is achieved.
Patent Information
- Application Number
- CN202420075003.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-12
AI Technical Summary
During the production process of air conditioning external units, manual separation and handling of the machine boards is required, which increases labor intensity and there is a risk of the machine board falling.
A separation mechanism for the plate of the air conditioner external unit is designed, including adjusting the base, column, longitudinal beam, transverse beam, transverse beam assembly, lifting assembly and suction cup assembly. The movement of transverse assembly and lifting assembly is controlled by the controller, and the suction cup assembly is used. Automatically adsorb and place the air conditioner external unit to achieve separation and handling without manual direct contact.
It improves production efficiency, reduces labor intensity, reduces the risk of machine board falling, and realizes an automated separation and handling process.
Smart Images

Figure CN222225344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air conditioner production, in particular to a separation mechanism for an air conditioner outer unit plate. Background Art
[0002] The outdoor unit of the air conditioner is an important part of the air conditioner. The function of the outdoor unit of the air conditioner is to place the main components such as the compressor and condenser outdoors for better heat dissipation and cooling. The outdoor unit of the air conditioner is usually installed on the outdoor wall or balcony and connected to the indoor unit through a pipe. It sucks in the indoor air and cools it down before sending it back to the room through the pipe. In the production process of the outdoor unit of the air conditioner, it needs to be transported by line. The outdoor unit of the air conditioner needs to be placed on a carrying plate for transportation. When the outdoor unit of the air conditioner is installed, it needs to be separated from the carrying plate and placed on a wooden pallet. This process needs to be completed manually, which increases the labor intensity of the staff. At the same time, the outdoor unit of the air conditioner may fall during the manual handling process. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides an air conditioner outdoor unit plate separation mechanism which improves production efficiency.
[0004] The utility model discloses an air-conditioning outdoor unit plate separation mechanism, comprising an adjustment base, columns, longitudinal beams and cross beams, wherein each group of adjustment bases is provided with a group of columns at the top, each group of longitudinal beams is provided with a bottom end connected to the top of two groups of columns, a cross beam is provided between the two groups of longitudinal beams, and further comprises a transverse beam assembly, a transverse shift assembly, a lifting assembly and a suction cup assembly, wherein the transverse beam assembly is provided on the two groups of longitudinal beams, the transverse shift assembly is installed on the transverse beam assembly, the lifting assembly is installed on the transverse shift assembly, and the suction cup assembly is provided on the lifting assembly; when the load plate and the air-conditioning outdoor unit are transported through the conveying line, the controller controls The transverse moving assembly moves laterally on the transverse moving beam assembly, and then the height of the suction cup assembly is adjusted through the lifting assembly. After the suction cup assembly adsorbs the air-conditioning outdoor unit, the lifting assembly drives the suction cup assembly to rise, thereby causing the suction cup assembly to drive the air-conditioning outdoor unit to rise, and then the transverse moving assembly moves laterally on the transverse moving beam assembly. When the suction cup assembly drives the air-conditioning outdoor unit to move to just below the wooden pallet, the lifting assembly is operated to descend, thereby causing the suction cup assembly to place the air-conditioning outdoor unit on the wooden pallet, and then the suction cup assembly releases the adsorption of the air-conditioning outdoor unit, thereby completing the entire separation process.
[0005] Preferably, the transverse beam assembly includes a transverse mounting frame, a transverse axis slider rail, a transverse axis detection switch, a transverse axis bevel rack and a No. 1 limit block. The transverse mounting frame is installed on two groups of longitudinal beams, a transverse axis slider rail is provided at the front end of the transverse mounting frame, a transverse axis detection switch is provided on the transverse mounting frame, the transverse axis bevel rack is installed on the transverse mounting frame, two groups of No. 1 limit blocks are provided at the front end of the transverse mounting frame, and the transverse axis slider rail is between the two groups of No. 1 limit blocks; the transverse assembly realizes horizontal left and right lateral movement on the transverse mounting frame through the transverse axis slider rail with the cooperation of the transverse axis bevel rack, and at the same time, the two groups of No. 1 limit blocks limit the transverse assembly in the left and right directions to prevent the transverse assembly from detaching from the transverse axis slider rail, and the transverse axis detection switch detects the position of the transverse assembly.
[0006] Preferably, the transverse movement assembly includes a transverse movement base plate, a slider mounting seat, a longitudinal axis reduction motor, a transverse axis reduction motor, a longitudinal axis bevel gear, a transverse axis bevel gear, a longitudinal axis detection switch and a longitudinal and transverse axis detection sheet. The transverse movement base plate is installed on the slider of the transverse axis slider rail, the slider mounting seat is installed on the transverse movement base plate, the transverse axis reduction motor is installed on the transverse movement base plate, the output end of the transverse axis reduction motor is provided with a transverse axis bevel gear, the transverse axis bevel gear is meshed with the transverse axis bevel rack, the slider mounting seat is provided on the transverse movement base plate, the longitudinal axis reduction motor is provided on the transverse movement base plate, and the longitudinal axis reduction motor A longitudinal axis bevel gear is provided at the output end of the machine, a longitudinal axis detection switch is provided on the slider mounting seat, and longitudinal and transverse axis detection plates are provided on the transverse moving base plate; the lifting assembly is installed on the slider mounting seat, and the longitudinal axis reduction motor adjusts the height of the lifting assembly up and down in the slider mounting seat through the longitudinal axis bevel gear. When the suction cup assembly needs to move laterally, the transverse axis reduction motor is started to rotate the transverse axis bevel gear. Since the transverse axis bevel gear is meshed with the transverse axis bevel rack, the transverse moving base plate can be adjusted in the transverse position on the transverse axis slider rail to improve flexibility.
[0007] Preferably, the lifting assembly includes a cantilever, a longitudinal axis slider slide rail, a longitudinal axis detection piece, a No. 2 limit block and a longitudinal axis bevel rack. The cantilever is provided with a longitudinal axis slider slide rail, and the slider on the longitudinal axis slider slide rail is fixedly mounted on a slider mounting seat. The cantilever is provided with a longitudinal axis detection piece, and the cantilever is provided with a longitudinal axis bevel rack, which is meshed with the longitudinal axis bevel gear. Two groups of No. 2 limit blocks are provided on the cantilever, and the longitudinal axis slider slide rail is between the two groups of No. 2 limit blocks; the two groups of No. 2 limit blocks prevent the slider in the longitudinal axis slider slide rail from derailing from the slide rail in the longitudinal axis slider slide rail, and start the longitudinal axis reduction motor to rotate the longitudinal axis bevel gear. Since the longitudinal axis bevel gear is meshed with the same longitudinal axis bevel rack, the longitudinal axis bevel rack drives the slide rail in the longitudinal axis slider slide rail to drive the cantilever to move in the up and down directions, so that the cantilever drives the suction cup assembly to adjust the height.
[0008] Preferably, the suction cup assembly includes a suction cup, a clamping assembly, a bearing seat plate, a synchronous belt connecting seat, a photoelectric sensor, a clamping cylinder, a synchronous wheel assembly, an in-place detection switch, a synchronous belt and a No. 3 slider rail. The mounting plate is mounted at the bottom end of the cantilever. Two groups of bearing seat plates are arranged on the mounting plate. A group of synchronous wheel assemblies are rotatably arranged at the bottom end of each group of bearing seat plates. The two groups of synchronous wheel assemblies are driven by a synchronous belt. Two groups of synchronous belt connecting seats are arranged on the synchronous belt. A group of clamping assemblies is arranged at the bottom end of each group of synchronous belt connecting seats. A group of photoelectric sensors is arranged on each group of clamping assemblies. An in-place detection switch is arranged on the mounting plate. Two groups of bearing seats Two groups of No. 3 slider rails are respectively provided at the bottom end of the plate, and the sliders of the two groups of No. 3 slider rails are respectively fixedly connected to the two groups of clamping components, and a clamping cylinder is provided on the mounting plate. The moving end of the clamping cylinder is connected to a group of clamping components, and a suction cup is provided at the bottom end of the mounting plate; when the bottom end of the in-place detection switch contacts the top of the air-conditioning outdoor unit, the suction cup forms a vacuum, and the suction cup adsorbs the top of the air-conditioning outdoor unit, and at the same time, the controller controls the clamping cylinder to contract, so that the two groups of clamping components are mirror-imaged and approached with the cooperation of the corresponding synchronous belt, synchronous belt connecting seat and No. 3 slider rail, so that the two groups of clamping components cooperate with each other to clamp the two sides of the air-conditioning outdoor unit.
[0009] Preferably, a lead screw is provided at the top of the adjustment base, a round hole is provided on the column, the lead screw passes through the round hole and is connected with a nut; the adjustment base and the column are connected by the lead screw and the nut, thereby improving the connection firmness and the installation convenience.
[0010] Preferably, the suction cup is a sponge suction cup;
[0011] The sponge suction cup can absorb products with various uneven and bumpy surfaces, without limiting the material and shape of the object, thus improving the convenience of use.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: when the carrying plate and the air-conditioning outdoor unit are transported through the conveyor line, the controller controls the transverse movement assembly to move laterally on the transverse movement beam assembly, and then adjusts the height of the suction cup assembly through the lifting assembly. After the suction cup assembly adsorbs the air-conditioning outdoor unit, the lifting assembly drives the suction cup assembly to rise, thereby causing the suction cup assembly to drive the air-conditioning outdoor unit to rise, and then moves laterally on the transverse movement beam assembly through the transverse movement assembly. When the suction cup assembly drives the air-conditioning outdoor unit to move directly above the wooden pallet, the lifting assembly is operated to descend, thereby causing the suction cup assembly to place the air-conditioning outdoor unit on the wooden pallet, and then the suction cup assembly releases the adsorption of the air-conditioning outdoor unit, thereby completing the entire separation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;
[0014] Figure 2is an enlarged structural schematic diagram of the transverse beam assembly;
[0015] Figure 3 is a first enlarged structural schematic diagram of the traverse assembly;
[0016] Figure 4 is a second enlarged structural schematic diagram of the traverse assembly;
[0017] Figure 5 is an enlarged structural schematic diagram of the lifting assembly;
[0018] Figure 6 is a first enlarged structural schematic diagram of the suction cup assembly;
[0019] Figure 7 is a second enlarged structural schematic diagram of the suction cup assembly;
[0020] Figure 8 It is a schematic diagram of the air conditioner outdoor unit transmission.
[0021] Markings in the attached figure: 1. Adjustment base; 2. Column; 3. Longitudinal beam; 4. Horizontal beam; 5. Transverse beam assembly; 6. Transverse assembly; 7. Lifting assembly; 8. Suction cup assembly; 51. Transverse mounting bracket; 52. Transverse slider rail; 53. Transverse detection switch; 54. Transverse bevel rack; 55. No. 1 limit block; 61. Transverse bottom plate; 62. Slider mounting seat; 63. Longitudinal axis reduction motor; 64. Transverse axis reduction motor; 65. Longitudinal axis bevel gear; 66. Transverse Axis bevel gear; 67, longitudinal axis detection switch; 68, transverse axis detection plate; 71, cantilever; 72, longitudinal axis slider rail; 73, longitudinal axis detection plate; 74, No. 2 limit block; 75, longitudinal axis bevel rack; 80, suction cup; 81, clamping assembly; 82, bearing seat plate; 83, synchronous belt connecting seat; 84, opposing photoelectric sensor; 85, clamping cylinder; 86, synchronous wheel assembly; 87, in-place detection switch; 88, synchronous belt; 89, No. 3 slider rail. DETAILED DESCRIPTION
[0022] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0023] Example 1
[0024] like Figure 1 and Figure 8As shown, the air conditioner outdoor unit plate separation mechanism of the utility model includes an adjustment base 1, a column 2, a longitudinal beam 3 and a cross beam 4, each group of adjustment bases 1 is respectively provided with a group of columns 2 at the top, each group of longitudinal beams 3 is respectively connected to the top of two groups of columns 2 at the bottom, a cross beam 4 is provided between the two groups of longitudinal beams 3, and also includes a transverse beam assembly 5, a transverse assembly 6, a lifting assembly 7 and a suction cup assembly 8, the two groups of longitudinal beams 3 are provided with a transverse beam assembly 5, the transverse assembly 6 is installed on the transverse beam assembly 5, the lifting assembly 7 is installed on the transverse assembly 6, and the lifting assembly 7 is provided with a suction cup assembly 8;
[0025] like Figure 2 As shown, the transverse beam assembly includes a transverse mounting frame 51, a transverse axis slider rail 52, a transverse axis detection switch 53, a transverse axis oblique rack 54 and a first limit block 55. The transverse mounting frame 51 is installed on two groups of longitudinal beams 3. The transverse axis slider rail 52 is provided at the front end of the transverse mounting frame 51. The transverse axis detection switch 53 is provided on the transverse mounting frame 51. The transverse axis oblique rack 54 is installed on the transverse mounting frame 51. Two groups of first limit blocks 55 are provided at the front end of the transverse mounting frame 51. The transverse axis slider rail 52 is between the two groups of first limit blocks 55.
[0026] like Figure 3 and Figure 4 As shown, the transverse shift assembly includes a transverse shift base plate 61, a slider mounting seat 62, a longitudinal axis reduction motor 63, a transverse axis reduction motor 64, a longitudinal axis bevel gear 65, a transverse axis bevel gear 66, a longitudinal axis detection switch 67 and a longitudinal and transverse axis detection sheet 68. The transverse shift base plate 61 is mounted on the slider of the transverse axis slider rail 52, the slider mounting seat 62 is mounted on the transverse shift base plate 61, the transverse axis reduction motor 64 is mounted on the transverse shift base plate 61, the transverse axis bevel gear 66 is arranged at the output end of the transverse axis reduction motor 64, the transverse axis bevel gear 66 is meshed with the transverse axis bevel rack 54, the slider mounting seat 62 is arranged on the transverse shift base plate 61, the longitudinal axis reduction motor 63 is arranged on the transverse shift base plate 61, the longitudinal axis bevel gear 65 is arranged at the output end of the longitudinal axis reduction motor 63, the slider mounting seat 62 is arranged on the transverse shift base plate 61, the longitudinal axis bevel gear 65 is arranged at the output end of the longitudinal axis reduction motor 63, the longitudinal axis detection switch 67 is arranged on the slider mounting seat 62, and the longitudinal and transverse axis detection sheets 68 are arranged on the transverse shift base plate 61;
[0027] like Figure 5 As shown, the lifting assembly includes a cantilever 71, a longitudinal axis slider rail 72, a longitudinal axis detection piece 73, a second limit block 74 and a longitudinal axis oblique rack 75. The cantilever 71 is provided with a longitudinal axis slider rail 72, and the slider on the longitudinal axis slider rail 72 is fixedly installed on the slider mounting seat 62. The cantilever 71 is provided with a longitudinal axis detection piece 73, and the cantilever 71 is provided with a longitudinal axis oblique rack 75. The longitudinal axis oblique rack 75 is meshed with the longitudinal axis oblique gear 65. Two groups of second limit blocks 74 are provided on the cantilever 71, and the longitudinal axis slider rail 72 is between the two groups of second limit blocks 74.
[0028] like Figure 6 and Figure 7As shown, the suction cup assembly includes a suction cup 80, a clamping assembly 81, a bearing seat plate 82, a synchronous belt connecting seat 83, a photoelectric sensor 84, a clamping cylinder 85, a synchronous wheel assembly 86, an in-position detection switch 87, a synchronous belt 88 and a No. 3 slider rail 89. The mounting plate is mounted at the bottom of the cantilever 71, and two groups of bearing seat plates 82 are arranged on the mounting plate. A group of synchronous wheel assemblies 86 are rotatably arranged at the bottom of each group of bearing seat plates 82. The two groups of synchronous wheel assemblies 86 are driven by a synchronous belt 88, and two groups of synchronous belt connecting assemblies are arranged on the synchronous belt 88. A connecting seat 83, a group of clamping components 81 are respectively arranged at the bottom end of each group of synchronous belt connecting seats 83, a group of opposing photoelectric sensors 84 are respectively arranged on each group of clamping components 81, an in-position detection switch 87 is arranged on the mounting plate, two groups of No. 3 slider rails 89 are respectively arranged at the bottom ends of the two groups of bearing seat plates 82, the sliders of the two groups of No. 3 slider rails 89 are respectively fixedly connected to the two groups of clamping components 81, a clamping cylinder 85 is arranged on the mounting plate, the moving end of the clamping cylinder 85 is connected to a group of clamping components 81, and a suction cup 80 is arranged at the bottom end of the mounting plate.
[0029] In this embodiment, the wooden pallet is transported from the arrow position to position A for positioning, and the air conditioner outdoor unit and the tooling plate are transported from the right end arrow position to position B for positioning; the horizontal axis reduction motor 64 is energized to drive the horizontal axis bevel gear 66 to rotate, at this time the horizontal axis bevel rack 54 is meshed with the horizontal axis bevel gear 66, so that the transverse movement assembly 6 moves laterally, and the position of the longitudinal and transverse axis detection pieces 68 is detected by the transverse axis detection switch 53 to realize the transverse position control, and the transverse movement assembly 6 is moved to position B; the No. 1 limit block 55 is installed at the left and right ends of the slide rail of the transverse axis slider 52 and is fixed on the transverse movement mounting frame 51, which is used to prevent the transverse axis detection switch 53 from failing, causing the transverse movement assembly 6 to detach from the slide rail, and play a role of limit protection. On the bottom plate 61, the longitudinal axis bevel gear 65 is fixed to the output shaft of the longitudinal axis reduction motor 63 by means of a top screw, the end cover is locked with screws, the slider mounting seat 62 is installed to the corresponding position of the transverse bottom plate 61, the slider in the longitudinal axis slider rail 72 is installed and locked with the slider mounting seat 62, the longitudinal axis slider rail 72 is assembled and fixed with the cantilever 71, the meshing clearance between the bevel gear and the bevel rack is adjusted by adjusting the adjusting screw on the transverse bottom plate 61, the longitudinal axis reduction motor 63 drives the longitudinal axis bevel gear 65 to rotate, at this time the longitudinal axis bevel rack 75 is meshed with the longitudinal axis bevel gear 65, the rotational motion is converted into the up and down movement of the lifting assembly 7, the longitudinal axis detection switch 67 is used to detect the position of the longitudinal axis detection piece 73, and the longitudinal position of the lifting mechanism assembly 7 is controlled in real time;The second limit block 74 is installed at the upper and lower ends of the longitudinal axis slider rail 72 and fixed on the cantilever 71 to prevent the longitudinal axis detection switch 67 from failing, causing the lifting assembly 7 to detach from the rail, and play a role in limit protection. The suction cup assembly 8 is locked at the mounting plate hole position at the lower end of the cantilever 71 by bolts, and the clamping assembly 81 is assembled and locked with the third slider rail 89. The third slider rail 89 and the bearing seat plate 82 are fixed to the aluminum profile of the sponge suction cup assembly 8 by bolts and a straight connector. The probe rod of the in-place detection switch 87 touches the top of the air conditioner outdoor unit, and the proximity switch lights up, indicating that the height of the lifting mechanism assembly of the lifting assembly 7 is in place. The signal is fed back to the controller, and the solenoid valve of the suction cup 80 is actuated by the controller signal to connect the gas, and the suction cup 80 is shaped The vacuum is formed to suck the top of the air conditioner outdoor unit. At the same time, the controller signal connects the solenoid valve of the clamping cylinder 85. The solenoid valve actuates to control the clamping cylinder 85 to move, pushing the clamping assembly 81 to start moving. The synchronous belt connecting seat 83 is fixed on the clamping assembly 81, and the synchronous wheel assembly 86 is fixed on the bearing seat plate 82. The synchronous belt 88 passes through the synchronous wheel assembly 86 and the pressure plate on the synchronous belt connecting seat 83 to press the synchronous belt. The clamping assembly 81 moves through the synchronous belt 88 to drive the clamping assembly 81 on the other side to move at the same time, completing the side clamping action of the air conditioner outdoor unit. After the clamping cylinder 85 moves into place, the magnetic switch lights up and feeds back a signal to the controller. After the photoelectric sensor 84 detects the air conditioner outdoor unit, it also feeds back a signal to the controller. The controller controls the longitudinal axis reduction motor 63 to move. , driving the lifting assembly 7 and the suction cup assembly 8 to move upward, the longitudinal axis detection switch 67 detects that the longitudinal axis detection piece 73 is in place and then feedbacks a signal to the controller to control the longitudinal axis reduction motor 63 to stop, and at this time it has moved to the specified height; the transverse axis reduction motor 64 acts, driving the transverse movement assembly 6, the lifting assembly 7, and the suction cup assembly 8 to move horizontally, the transverse axis detection switch 53 detects that the longitudinal and transverse axis detection pieces 68 are in place and then feedbacks a signal to the controller to control the transverse axis reduction motor 64 to stop, and at this time it has moved to point A; at this time, the longitudinal axis reduction motor 63 acts, driving the lifting assembly 7 and the suction cup assembly 8 to move downward, the longitudinal axis detection switch 67 detects that the longitudinal axis detection piece 73 is in place and then feedbacks a signal to the controller to control the longitudinal axis reduction motor 63 to stop, to the specified height, and at this time the air conditioner outdoor unit has been placed. Place it on the wooden pallet at point A; the controller controls the solenoid valve of the suction cup 80 to operate, disconnects the gas, and the suction cup 80 stops vacuum adsorption. At the same time, the controller signals to control the solenoid valve of the clamping cylinder 85. The other side of the solenoid valve is energized to control the clamping cylinder 85 to move in the opposite direction. The clamping cylinder 85 drives the clamping assembly 81 to drive the other side of the clamping assembly 81 to open synchronously through the synchronous belt 88; after the magnetic switch of the clamping cylinder 85 lights up, the feedback signal is sent to the controller, and the controller controls the longitudinal axis reduction motor 63 to operate, driving the lifting assembly 7 and the suction cup assembly 8 to move upward. After the longitudinal axis detection switch 67 detects that the longitudinal axis detection piece 73 is in place, the feedback signal is sent to the controller to control the longitudinal axis reduction motor 63 to stop, to the specified height; the air conditioner outdoor unit is placed on the pallet and transported through the line body, press; Figure 6The process flows to the next step, and the entire work flow of separating the air conditioner outdoor unit board is completed.
[0030] Example 2
[0031] like Figure 1 and Figure 8 As shown, the air conditioner outdoor unit plate separation mechanism of the utility model includes an adjustment base 1, a column 2, a longitudinal beam 3 and a cross beam 4, each group of adjustment bases 1 is respectively provided with a group of columns 2 at the top, each group of longitudinal beams 3 is respectively connected to the top of two groups of columns 2 at the bottom, a cross beam 4 is provided between the two groups of longitudinal beams 3, and also includes a transverse beam assembly 5, a transverse assembly 6, a lifting assembly 7 and a suction cup assembly 8, the two groups of longitudinal beams 3 are provided with a transverse beam assembly 5, the transverse assembly 6 is installed on the transverse beam assembly 5, the lifting assembly 7 is installed on the transverse assembly 6, and the lifting assembly 7 is provided with a suction cup assembly 8;
[0032] like Figure 2 As shown, the transverse beam assembly includes a transverse mounting frame 51, a transverse axis slider rail 52, a transverse axis detection switch 53, a transverse axis oblique rack 54 and a first limit block 55. The transverse mounting frame 51 is installed on two groups of longitudinal beams 3. The transverse axis slider rail 52 is provided at the front end of the transverse mounting frame 51. The transverse axis detection switch 53 is provided on the transverse mounting frame 51. The transverse axis oblique rack 54 is installed on the transverse mounting frame 51. Two groups of first limit blocks 55 are provided at the front end of the transverse mounting frame 51. The transverse axis slider rail 52 is between the two groups of first limit blocks 55.
[0033] like Figure 3 and Figure 4 As shown, the transverse shift assembly includes a transverse shift base plate 61, a slider mounting seat 62, a longitudinal axis reduction motor 63, a transverse axis reduction motor 64, a longitudinal axis bevel gear 65, a transverse axis bevel gear 66, a longitudinal axis detection switch 67 and a longitudinal and transverse axis detection sheet 68. The transverse shift base plate 61 is mounted on the slider of the transverse axis slider rail 52, the slider mounting seat 62 is mounted on the transverse shift base plate 61, the transverse axis reduction motor 64 is mounted on the transverse shift base plate 61, the transverse axis bevel gear 66 is arranged at the output end of the transverse axis reduction motor 64, the transverse axis bevel gear 66 is meshed with the transverse axis bevel rack 54, the slider mounting seat 62 is arranged on the transverse shift base plate 61, the longitudinal axis reduction motor 63 is arranged on the transverse shift base plate 61, the longitudinal axis bevel gear 65 is arranged at the output end of the longitudinal axis reduction motor 63, the slider mounting seat 62 is arranged on the transverse shift base plate 61, the longitudinal axis bevel gear 65 is arranged at the output end of the longitudinal axis reduction motor 63, the longitudinal axis detection switch 67 is arranged on the slider mounting seat 62, and the longitudinal and transverse axis detection sheets 68 are arranged on the transverse shift base plate 61;
[0034] like Figure 5As shown, the lifting assembly includes a cantilever 71, a longitudinal axis slider rail 72, a longitudinal axis detection piece 73, a second limit block 74 and a longitudinal axis oblique rack 75. The cantilever 71 is provided with a longitudinal axis slider rail 72, and the slider on the longitudinal axis slider rail 72 is fixedly installed on the slider mounting seat 62. The cantilever 71 is provided with a longitudinal axis detection piece 73, and the cantilever 71 is provided with a longitudinal axis oblique rack 75. The longitudinal axis oblique rack 75 is meshed with the longitudinal axis oblique gear 65. Two groups of second limit blocks 74 are provided on the cantilever 71, and the longitudinal axis slider rail 72 is between the two groups of second limit blocks 74.
[0035] like Figure 6 and Figure 7 As shown, the suction cup assembly includes a suction cup 80, a clamping assembly 81, a bearing seat plate 82, a synchronous belt connecting seat 83, a photoelectric sensor 84, a clamping cylinder 85, a synchronous wheel assembly 86, an in-position detection switch 87, a synchronous belt 88 and a No. 3 slider rail 89. The mounting plate is mounted at the bottom of the cantilever 71, and two groups of bearing seat plates 82 are arranged on the mounting plate. A group of synchronous wheel assemblies 86 are rotatably arranged at the bottom of each group of bearing seat plates 82. The two groups of synchronous wheel assemblies 86 are driven by a synchronous belt 88, and two groups of synchronous belt connecting assemblies are arranged on the synchronous belt 88. Connecting seat 83, each group of synchronous belt connecting seat 83 is respectively provided with a group of clamping components 81 at the bottom, each group of clamping components 81 is respectively provided with a group of photoelectric sensors 84, and a position detection switch 87 is provided on the mounting plate. Two groups of No. 3 slider rails 89 are respectively provided at the bottom ends of the two groups of bearing seat plates 82, and the sliders of the two groups of No. 3 slider rails 89 are respectively fixedly connected with the two groups of clamping components 81, and a clamping cylinder 85 is provided on the mounting plate. The moving end of the clamping cylinder 85 is connected to a group of clamping components 81, and a suction cup 80 is provided at the bottom end of the mounting plate;
[0036] like Figure 1 As shown, a lead screw is provided at the top of the adjustment base 1, and a round hole is provided on the column 2. The lead screw passes through the round hole and is connected with a nut.
[0037] In this embodiment, the adjustment base 1 and the column 2 are connected by a screw and a nut, the wooden pallet is transported from the arrow position to the A position for positioning, and the air conditioner outdoor unit and the tooling plate are transported from the right end arrow position to the B position for positioning; the horizontal axis reduction motor 64 is energized to drive the horizontal axis bevel gear 66 to rotate, at this time the horizontal axis bevel rack 54 is meshed with the horizontal axis bevel gear 66, so that the transverse movement assembly 6 moves laterally, and the position of the longitudinal and transverse axis detection pieces 68 is detected by the transverse axis detection switch 53 to realize the transverse position control, and the transverse movement assembly 6 is moved to the B position; the No. 1 limit block 55 is installed at the left and right ends of the slide rail of the transverse axis slider 52 and is fixed on the transverse movement mounting frame 51, which is used to prevent the horizontal axis detection switch 53 from failing, causing the transverse movement assembly 6 to detach from the slide rail, thereby playing a limit protection role, and the longitudinal axis reduction motor 64 is energized to drive the horizontal axis bevel gear 66 to rotate, and the horizontal axis bevel gear 54 is meshed with the horizontal axis bevel gear 66, thereby causing the transverse movement assembly 6 to move laterally, and the longitudinal axis detection piece 68 is detected by the transverse axis detection switch 53 to realize the transverse position control, and the transverse movement assembly 6 is moved to the B position; the No. 1 limit block 55 is installed at the left and right ends of the slide rail of the transverse axis slider 52 and is fixed on the transverse movement mounting frame 51, so as to prevent the transverse axis detection switch 53 from failing, causing the transverse movement assembly 6 to detach from the slide rail, thereby playing a limit protection role, and the longitudinal axis reduction motor 64 is energized to drive the horizontal axis bevel gear 6 to detach from the slide rail, thereby playing a limit protection role, and the longitudinal axis reduction motor 6 The motor 63 is installed on the transverse bottom plate 61, the longitudinal axis bevel gear 65 is fixed to the output shaft of the longitudinal axis reduction motor 63 by means of a top screw, the end cover is locked with screws, the slider mounting seat 62 is installed to the corresponding position of the transverse bottom plate 61, the slider in the longitudinal axis slider rail 72 is installed and locked with the slider mounting seat 62, the longitudinal axis slider rail 72 is assembled and fixed with the cantilever 71, the meshing clearance between the bevel gear and the bevel rack is adjusted by adjusting the adjusting screw on the transverse bottom plate 61, the longitudinal axis reduction motor 63 drives the longitudinal axis bevel gear 65 to rotate, at this time the longitudinal axis bevel rack 75 is meshed with the longitudinal axis bevel gear 65, the rotational motion is converted into the up and down movement of the lifting assembly 7, the longitudinal axis detection switch 67 is used to detect the position of the longitudinal axis detection piece 73, and the longitudinal position of the lifting mechanism assembly 7 is controlled in real time;The second limit block 74 is installed at the upper and lower ends of the longitudinal axis slider rail 72 and fixed on the cantilever 71 to prevent the longitudinal axis detection switch 67 from failing, causing the lifting assembly 7 to detach from the rail, and play a role in limit protection. The suction cup assembly 8 is locked at the mounting plate hole position at the lower end of the cantilever 71 by bolts, and the clamping assembly 81 is assembled and locked with the third slider rail 89. The third slider rail 89 and the bearing seat plate 82 are fixed to the aluminum profile of the sponge suction cup assembly 8 by bolts and a straight connector. The probe rod of the in-place detection switch 87 touches the top of the air conditioner outdoor unit, and the proximity switch lights up, indicating that the height of the lifting mechanism assembly of the lifting assembly 7 is in place. The signal is fed back to the controller, and the solenoid valve of the suction cup 80 is actuated by the controller signal to connect the gas, and the suction cup 80 is shaped The vacuum is formed to suck the top of the air conditioner outdoor unit. At the same time, the controller signal connects the solenoid valve of the clamping cylinder 85. The solenoid valve actuates to control the clamping cylinder 85 to move, pushing the clamping assembly 81 to start moving. The synchronous belt connecting seat 83 is fixed on the clamping assembly 81, and the synchronous wheel assembly 86 is fixed on the bearing seat plate 82. The synchronous belt 88 passes through the synchronous wheel assembly 86 and the pressure plate on the synchronous belt connecting seat 83 to press the synchronous belt. The clamping assembly 81 moves through the synchronous belt 88 to drive the clamping assembly 81 on the other side to move at the same time, completing the side clamping action of the air conditioner outdoor unit. After the clamping cylinder 85 moves into place, the magnetic switch lights up and feeds back a signal to the controller. After the photoelectric sensor 84 detects the air conditioner outdoor unit, it also feeds back a signal to the controller. The controller controls the longitudinal axis reduction motor 63 to move. , driving the lifting assembly 7 and the suction cup assembly 8 to move upward, the longitudinal axis detection switch 67 detects that the longitudinal axis detection piece 73 is in place and then feedbacks a signal to the controller to control the longitudinal axis reduction motor 63 to stop, and at this time it has moved to the specified height; the transverse axis reduction motor 64 acts, driving the transverse movement assembly 6, the lifting assembly 7, and the suction cup assembly 8 to move horizontally, the transverse axis detection switch 53 detects that the longitudinal and transverse axis detection pieces 68 are in place and then feedbacks a signal to the controller to control the transverse axis reduction motor 64 to stop, and at this time it has moved to point A; at this time, the longitudinal axis reduction motor 63 acts, driving the lifting assembly 7 and the suction cup assembly 8 to move downward, the longitudinal axis detection switch 67 detects that the longitudinal axis detection piece 73 is in place and then feedbacks a signal to the controller to control the longitudinal axis reduction motor 63 to stop, to the specified height, and at this time the air conditioner outdoor unit has been placed. Place it on the wooden pallet at point A; the controller controls the solenoid valve of the suction cup 80 to operate, disconnects the gas, and the suction cup 80 stops vacuum adsorption. At the same time, the controller signals to control the solenoid valve of the clamping cylinder 85. The other side of the solenoid valve is energized to control the clamping cylinder 85 to move in the opposite direction. The clamping cylinder 85 drives the clamping assembly 81 to drive the other side of the clamping assembly 81 to open synchronously through the synchronous belt 88; after the magnetic switch of the clamping cylinder 85 lights up, the feedback signal is sent to the controller, and the controller controls the longitudinal axis reduction motor 63 to operate, driving the lifting assembly 7 and the suction cup assembly 8 to move upward. After the longitudinal axis detection switch 67 detects that the longitudinal axis detection piece 73 is in place, the feedback signal is sent to the controller to control the longitudinal axis reduction motor 63 to stop, to the specified height; the air conditioner outdoor unit is placed on the pallet and transported through the line body, press; Figure 6The process flows to the next step, and the entire work flow of separating the air conditioner outdoor unit board is completed.
[0038] The horizontal axis detection switch 53, the vertical axis reduction motor 63, the horizontal axis reduction motor 64, the vertical axis detection switch 67, the vertical and horizontal axis detection pieces 68, the vertical axis detection piece 73, the clamping assembly 81, the opposing photoelectric sensor 84, the opposing clamping cylinder 85, the in-position detection switch 87 and the suction cup 80 of the air conditioner outdoor unit plate separation mechanism of the utility model are purchased on the market, and the technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without the need for the technical personnel in this field to make creative labor.
[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An air conditioner outdoor unit panel separation mechanism, comprising an adjustment base (1), a column (2), a longitudinal beam (3) and a transverse beam (4), wherein each group of adjustment bases (1) is provided with a group of columns (2) at the top, each group of longitudinal beams (3) is connected to the tops of two groups of columns (2) at the bottom, and a transverse beam (4) is provided between the two groups of longitudinal beams (3), characterized in that: The invention also comprises a transverse beam assembly (5), a transverse movement assembly (6), a lifting assembly (7) and a suction cup assembly (8); the transverse beam assembly (5) is arranged on the two sets of longitudinal beams (3); the transverse movement assembly (6) is installed on the transverse beam assembly (5); the lifting assembly (7) is installed on the transverse movement assembly (6); and the suction cup assembly (8) is arranged on the lifting assembly (7).
2. The air conditioner outdoor unit panel separation mechanism according to claim 1, characterized in that: The transverse beam assembly comprises a transverse mounting frame (51), a transverse axis slider rail (52), a transverse axis detection switch (53), a transverse axis oblique rack (54) and a first limit block (55); the transverse mounting frame (51) is mounted on two groups of longitudinal beams (3); a transverse axis slider rail (52) is arranged at the front end of the transverse mounting frame (51); a transverse axis detection switch (53) is arranged on the transverse mounting frame (51); the transverse axis oblique rack (54) is mounted on the transverse mounting frame (51); two groups of first limit blocks (55) are arranged at the front end of the transverse mounting frame (51); and the transverse axis slider rail (52) is between the two groups of first limit blocks (55).
3. The air conditioner outdoor unit panel separation mechanism according to claim 2, characterized in that: The transverse movement assembly comprises a transverse movement base plate (61), a slider mounting seat (62), a longitudinal axis reduction motor (63), a transverse axis reduction motor (64), a longitudinal axis bevel gear (65), a transverse axis bevel gear (66), a longitudinal axis detection switch (67) and a longitudinal and transverse axis detection sheet (68); the transverse movement base plate (61) is mounted on a slider of a transverse axis slider rail (52); the slider mounting seat (62) is mounted on the transverse movement base plate (61); the transverse axis reduction motor (64) is mounted on the transverse movement base plate (61); The output end of the speed motor (64) is provided with a transverse axis bevel gear (66), the transverse axis bevel gear (66) is meshed with the transverse axis bevel rack (54), a slider mounting seat (62) is provided on the transverse bottom plate (61), a longitudinal axis speed reduction motor (63) is provided on the transverse bottom plate (61), a longitudinal axis bevel gear (65) is provided at the output end of the longitudinal axis speed reduction motor (63), a longitudinal axis detection switch (67) is provided on the slider mounting seat (62), and a longitudinal and transverse axis detection sheet (68) is provided on the transverse bottom plate (61).
4. The air conditioner outdoor unit panel separation mechanism according to claim 3, characterized in that: The lifting assembly comprises a cantilever (71), a longitudinal axis slider rail (72), a longitudinal axis detection sheet (73), a second limit block (74) and a longitudinal axis oblique rack (75); the cantilever (71) is provided with a longitudinal axis slider rail (72); the slider on the longitudinal axis slider rail (72) is fixedly mounted on a slider mounting seat (62); the cantilever (71) is provided with a longitudinal axis detection sheet (73); the cantilever (71) is provided with a longitudinal axis oblique rack (75); the longitudinal axis oblique rack (75) is meshed with the longitudinal axis oblique gear (65); two groups of second limit blocks (74) are provided on the cantilever (71); and the longitudinal axis slider rail (72) is between the two groups of second limit blocks (74).
5. The air conditioner outdoor unit panel separation mechanism according to claim 4, characterized in that: The suction cup assembly comprises a suction cup (80), a clamping assembly (81), a bearing seat plate (82), a synchronous belt connecting seat (83), a photoelectric sensor (84), a clamping cylinder (85), a synchronous wheel assembly (86), an in-position detection switch (87), a synchronous belt (88) and a third slider rail (89). The mounting plate is mounted at the bottom end of the cantilever (71). Two groups of bearing seat plates (82) are arranged on the mounting plate. A group of synchronous wheel assemblies (86) are rotatably arranged at the bottom end of each group of bearing seat plates (82). The two groups of synchronous wheel assemblies (86) are driven by a synchronous belt (88). Two groups of synchronous belts are arranged on the synchronous belt (88). A connecting seat (83), a group of clamping components (81) are respectively arranged at the bottom end of each group of synchronous belt connecting seats (83), a group of opposing photoelectric sensors (84) are respectively arranged on each group of clamping components (81), an in-position detection switch (87) is arranged on the mounting plate, two groups of No. 3 slider rails (89) are respectively arranged at the bottom ends of the two groups of bearing seat plates (82), the sliders of the two groups of No. 3 slider rails (89) are respectively fixedly connected to the two groups of clamping components (81), a clamping cylinder (85) is arranged on the mounting plate, the moving end of the clamping cylinder (85) is connected to a group of clamping components (81), and a suction cup (80) is arranged at the bottom end of the mounting plate.
6. The air conditioner outdoor unit panel separation mechanism according to claim 1, characterized in that: A lead screw is arranged at the top of the adjustment base (1), a round hole is arranged on the column (2), and the lead screw passes through the round hole and is connected to a nut.
7. The air conditioner outdoor unit panel separation mechanism according to claim 6, characterized in that: The suction cup (80) is a sponge suction cup.
