Packing loading machine for efficient separation and purification tower
By introducing the automatic mixing system of screw feeder, hopper and pushing components into the filler loading machine, as well as the height adjustment function of the support component, the problems of inconvenience in loading and fixed height of the equipment are solved, and efficient automatic emissions and multiple emissions are achieved Functional adaptability.
Patent Information
- Application Number
- CN202420917971.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the loading and replacement of the existing packing loading machine for separation and purification towers, the packing in the barrel cannot be completely transferred out, resulting in inconvenient operation and the fixed height of the equipment cannot meet different usage needs.
A filler loader including a screw feeder, a hopper and a pushing component is designed to realize automatic stirring and discharge of fillers through helical gears and pulley systems, and adjust the height of the screw feeder through the support assembly and motor to adapt to different Use height and storage requirements.
The efficient automatic discharge of fillers is achieved, and the labor is saved. The device can adjust the height and contraction according to needs, making it easier to use and store a variety of equipment.
Smart Images

Figure CN222225417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filler loaders, in particular to a filler loader for a high-efficiency separation and purification tower. Background Art
[0002] Separation and purification towers usually use fillers to increase the surface area and improve the contact efficiency of substances, thereby achieving the purpose of separation and purification. The loading and replacement of fillers usually requires the use of a loader, which is a special equipment used to load fillers into separation and purification towers or replace fillers.
[0003] After searching, a utility model with Chinese patent announcement number CN220200426U discloses a packing loader for a separation and purification tower, which includes a box body, a connecting plate fixedly connected to the bottom of the box body, a universal wheel fixedly connected to the bottom of the connecting plate, a rotating shaft rotatably connected inside the box body, a packing cylinder fixedly connected to the shaft wall inside the box body, an opening on the side wall of the box body, and a sealing ring sleeved inside the opening.
[0004] The above device achieves the purpose of conveying fillers through a screw feeder, and the position of the feed port of the feeder is also fixed, which may result in the fillers in the barrel being unable to be completely conveyed out, or require workers to push the fillers far away from the feed port to a nearby location, which is inconvenient to operate and leaves room for improvement. Utility Model Content
[0005] The utility model aims to provide a high-efficiency packing loader for a separation and purification tower to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a packing loader for a high-efficiency separation and purification tower, comprising a base plate, characterized in that a screw feeder is fixedly installed on the top outer wall of the base plate, a hopper is arranged on one side of the top of the screw feeder, a pushing assembly is installed inside the hopper, the pushing assembly comprises a pushing rack rotatably connected to the top outer wall of the hopper, the lower half of the pushing rack is in contact with the circumferential inner wall of the hopper, a helical gear ring is fixedly provided on the top of the circumferential outer wall of the pushing rack, a mounting rod is fixedly connected to the top of the circumferential outer wall of the hopper, a helical gear is rotatably connected to one end of the top of the mounting rod, and the helical gear is meshed with the helical gear ring.
[0007] As a further preferred embodiment of the present technical solution, a pulley is provided on the rotating shaft fixing sleeve of the screw feeder motor, and a pulley is also fixedly connected to the outer wall of one side of the bevel gear, and a set of two pulleys is provided with the same belt.
[0008] It can continuously stir the edge of the filler in the hopper, thereby eliminating the process of pushing the remaining filler again, greatly saving labor. When discharging the filler, the motor of the screw feeder will also drive a pulley to rotate, and this pulley can make another pulley rotate synchronously with the cooperation of the belt, and the other pulley will also drive the bevel gear to rotate at the same time. The bevel gear drives the bevel gear ring to rotate through meshing, and the bevel gear ring drives the pusher rack to rotate in the hopper. The filler accumulated at the edge of the hopper will also be pushed downward by the pusher rack, thereby ensuring that all the filler can be discharged.
[0009] As a further preferred embodiment of the present technical solution, a support assembly is installed at the bottom of the base plate, and the support assembly includes two support plates rotatably connected on both sides of the outer wall of the bottom of the base plate, and the two support plates are staggered. A moving block is rotatably sleeved at one end of the bottom of the two support plates, and both moving blocks are threadedly connected to a screw rod, and the two screw rods are sleeved with the same mounting plate, and the two screw rods are rotatably connected to the inside of the mounting plate.
[0010] As a further preferred embodiment of the technical solution, the outer wall on one side of the mounting plate is rotatably connected to two pulleys 2, the two pulleys 2 are coaxially fixed with two screw rods respectively, the two pulleys 2 are provided with the same belt 2, and the outer wall on one side of the mounting plate is fixedly mounted with a motor 2, and the rotating shaft of the motor 2 is coaxially fixed to one of the pulleys 2.
[0011] After placing the filler in the hopper, adjust the height of the screw feeder so that its discharge port faces the external feed port. Start the second motor to drive a pulley to rotate. With the cooperation of the second belt, the other pulley will also rotate synchronously. The two screws will also rotate at the same time. The two moving blocks and one end of the bottom of the support plate will be close to each other. At this time, the bottom plate will gradually be lifted up by the two support plates, and the position of the screw feeder will be raised accordingly, so that the device can use equipment of different heights and can be folded up when not needed for easy storage.
[0012] As a further preferred embodiment of the present technical solution, the thread lines of the two screw rods have the same parameters except for the opposite rotation directions, and the thread lead angle of the thread groove is smaller than the equivalent friction angle.
[0013] As a further preferred embodiment of the present technical solution, a universal wheel is fixedly mounted on each of the four corners of the outer wall at the bottom of the mounting plate.
[0014] As a further preferred embodiment of the present technical solution, a plurality of stabilizing columns are fixedly connected between the hopper and the bottom plate.
[0015] The utility model provides a packing loader for a high-efficiency separation and purification tower, which has the following beneficial effects:
[0016] (1) The utility model can continuously stir the edge of the filler in the hopper by providing a hopper and a pusher assembly, thereby eliminating the process of pushing the remaining filler again, which is beneficial to greatly save labor. When discharging the filler, the motor of the screw feeder will also drive a pulley to rotate, and this pulley can make another pulley to rotate synchronously with the cooperation of the belt, and the other pulley will also drive the bevel gear to rotate at the same time. The bevel gear drives the bevel gear ring to rotate through meshing, and the bevel gear ring drives the pusher rack to rotate in the hopper. The filler accumulated at the edge of the hopper will also be pushed downward by the pusher rack, thereby ensuring that all the filler can be discharged.
[0017] (2) The utility model sets a support component, places the filler in the hopper, and then adjusts the height of the screw feeder so that its discharge port faces the external feed port. By starting the second motor, a second pulley is driven to rotate. With the cooperation of the second belt, the other second pulley will also rotate synchronously. The two screws will also rotate at the same time. The two moving blocks and one end of the bottom of the support plate will approach each other. At this time, the bottom plate will gradually be lifted up by the two support plates, and the position of the screw feeder will be correspondingly improved, so that the device can use equipment of different heights and can be folded up when not needed for easy storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall first-view structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model from a second viewing angle;
[0020] Figure 3 For the utility model Figure 1 The enlarged structural diagram at A in the middle;
[0021] Figure 4 For the utility model Figure 2 The enlarged structural diagram at B in the middle;
[0022] In the figure: 1, bottom plate; 2, screw feeder; 3, hopper; 4, stabilizing column; 5, pusher assembly; 6, support assembly; 501, pusher rack; 502, bevel gear ring; 503, mounting rod; 504, pulley one; 505, belt one; 506, bevel gear; 601, support plate; 602, moving block; 603, screw rod; 604, mounting plate; 605, pulley two; 606, belt two; 607, motor two. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0024] The utility model provides a technical solution: Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, a packing loader for a high-efficiency separation and purification tower includes a base plate 1, characterized in that: a screw feeder 2 is fixedly installed on the top outer wall of the base plate 1, a hopper 3 is arranged on one side of the top of the screw feeder 2, a pushing assembly 5 is installed inside the hopper 3, and the pushing assembly 5 includes a pushing rack 501 rotatably connected to the top outer wall of the hopper 3, the lower half of the pushing rack 501 is in contact with the circumferential inner wall of the hopper 3, a helical gear ring 502 is fixedly provided on the top of the circumferential outer wall of the pushing rack 501, a mounting rod 503 is fixedly connected to the top of the circumferential outer wall of the hopper 3, a helical gear 506 is rotatably connected to one end of the top of the mounting rod 503, and the helical gear 506 is meshed with the helical gear ring 502.
[0025] A belt pulley 504 is provided on the rotating shaft fixing sleeve of the motor of the screw feeder 2, and a belt pulley 504 is also fixedly connected to the outer wall of one side of the bevel gear 506, and the two belt pulleys 504 are sleeved with the same belt 505.
[0026] When discharging fillers, the motor of the screw feeder 2 will also drive a pulley 504 to rotate, and this pulley 504 can make another pulley 504 rotate synchronously with the cooperation of the belt 505, and the other pulley 504 will also drive the bevel gear 506 to rotate at the same time, and the bevel gear 506 drives the bevel gear ring 502 to rotate through meshing, and the bevel gear ring 502 drives the pusher rack 501 to rotate in the hopper 3, and the fillers accumulated at the edge of the hopper 3 will also be pushed downward by the pusher rack 501, thereby ensuring that all the fillers can be discharged.
[0027] like Figure 2 and Figure 4 As shown, a support assembly 6 is installed at the bottom of the base plate 1, and the support assembly 6 includes two support plates 601 rotatably connected at both sides of the bottom outer wall of the base plate 1, and the two support plates 601 are staggered. A moving block 602 is rotatably sleeved at one end of the bottom of the two support plates 601, and the two moving blocks 602 are both threadedly connected with a screw rod 603. The two screw rods 603 are sleeved with the same mounting plate 604, and the two screw rods 603 are rotatably connected inside the mounting plate 604.
[0028] The outer wall of one side of the mounting plate 604 is rotatably connected to two pulleys 605, which are coaxially fixed to the two screw rods 603 respectively. The two pulleys 605 are sleeved with the same belt 606, and a motor 607 is fixedly installed on the outer wall of one side of the mounting plate 604. The rotating shaft of the motor 607 is coaxially fixed to one of the pulleys 605.
[0029] The thread lines of the two screw rods 603 have the same parameters except that the rotation directions are opposite, and the thread lead angle of the thread groove is smaller than the equivalent friction angle, so that both have self-locking properties.
[0030] After placing the filler in the hopper 3, adjust the height of the screw feeder 2 so that its discharge port faces the external feed port, and drive a pulley 2 605 to rotate by starting the motor 2 607. With the cooperation of the belt 2 606, the other pulley 2 605 will also rotate synchronously, and the two screw rods 603 will also rotate at the same time. The two moving blocks 602 and one end of the bottom of the support plate 601 will approach each other. At this time, the bottom plate 1 will gradually be lifted up by the two support plates 601, and the position of the screw feeder 2 will also be improved accordingly, so that the device can use equipment of different heights, and can also be folded up when not needed for easy storage.
[0031] like Figure 1 and Figure 2 As shown, a universal wheel is fixedly mounted on each of the four corners of the bottom outer wall of the mounting plate 604, making the device more convenient to move.
[0032] like Figure 1 and Figure 2 As shown, a plurality of stabilizing columns 4 are fixedly connected between the hopper 3 and the bottom plate 1 , which can make the state of the hopper 3 more stable when filling materials.
[0033] The utility model provides a packing loader for an efficient separation and purification tower, and the specific working principle is as follows:
[0034] When the device is working, after placing the filler in the hopper 3, the height of the screw feeder 2 is adjusted so that its discharge port is facing the external feed port, and a pulley 2 605 is driven to rotate by starting the motor 2 607. With the cooperation of the belt 2 606, the other pulley 2 605 will also rotate synchronously, and the two screw rods 603 will also rotate at the same time. The two moving blocks 602 and one end of the bottom of the support plate 601 will approach each other. At this time, the bottom plate 1 will be gradually lifted up by the two support plates 601, and then the position of the screw feeder 2 will be correspondingly improved, so that the device can use equipment of different heights and can also be used in When not needed, it can be folded up for easy storage. When discharging fillers, the motor of the screw feeder 2 will also drive a pulley 504 to rotate, and this pulley 504 can make another pulley 504 rotate synchronously with the cooperation of the belt 505, and the other pulley 504 will also drive the bevel gear 506 to rotate at the same time, and the bevel gear 506 drives the bevel gear ring 502 to rotate through meshing, and the bevel gear ring 502 drives the pusher rack 501 to rotate in the hopper 3, and the fillers accumulated at the edge of the hopper 3 will also be pushed downward by the pusher rack 501, thereby ensuring that all the fillers can be discharged.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A packing material loader for a high-efficiency separation and purification tower, comprising a bottom plate (1), characterized in that: A screw feeder (2) is fixedly mounted on the top outer wall of the bottom plate (1), a hopper (3) is arranged on one side of the top of the screw feeder (2), a pushing assembly (5) is installed inside the hopper (3), the pushing assembly (5) comprises a pushing frame (501) rotatably connected to the top outer wall of the hopper (3), the lower half of the pushing frame (501) is in contact with the circumferential inner wall of the hopper (3), a helical gear ring (502) is fixedly sleeved on the top of the circumferential outer wall of the pushing frame (501), a mounting rod (503) is fixedly connected to the top of the circumferential outer wall of the hopper (3), one end of the top of the mounting rod (503) is rotatably connected to a helical gear (506), and the helical gear (506) is meshed with the helical gear ring (502).
2. The packing loader for a high-efficiency separation and purification tower according to claim 1, characterized in that: The rotating shaft fixing sleeve of the motor of the screw feeder (2) is provided with a pulley (504), and the outer wall of one side of the bevel gear (506) is also centrally fixedly connected with a pulley (504), and the two pulleys (504) are sleeved with the same belt (505).
3. The packing loader for a high-efficiency separation and purification tower according to claim 1, characterized in that: A support assembly (6) is installed at the bottom of the base plate (1), and the support assembly (6) comprises two support plates (601) rotatably connected to the two sides of the outer wall of the bottom of the base plate (1), and the two support plates (601) are arranged in a staggered manner. A moving block (602) is rotatably sleeved on one end of the bottom of the two support plates (601), and the two moving blocks (602) are threadedly connected to a screw rod (603), and the two screw rods (603) are sleeved with the same mounting plate (604), and the two screw rods (603) are rotatably connected inside the mounting plate (604).
4. The packing loader for a high-efficiency separation and purification tower according to claim 3, characterized in that: The outer wall of one side of the mounting plate (604) is rotatably connected to two pulleys (605), the two pulleys (605) are coaxially fixed to the two screw rods (603) respectively, the two pulleys (605) are sleeved with the same belt (606), and the outer wall of one side of the mounting plate (604) is fixedly mounted with a motor (607), the rotating shaft of the motor (607) and one of the pulleys (605) are coaxially fixed.
5. The packing loader for a high-efficiency separation and purification tower according to claim 3, characterized in that: The thread lines of the two screw rods (603) have the same parameters except that the rotation directions are opposite, and the thread lead angle of the thread groove is smaller than the equivalent friction angle.
6. The packing loader for a high-efficiency separation and purification tower according to claim 4, characterized in that: A universal wheel is fixedly mounted on each of the four corners of the outer wall at the bottom of the mounting plate (604).
7. The packing loader for a high-efficiency separation and purification tower according to claim 1, characterized in that: A plurality of stabilizing columns (4) are fixedly connected between the hopper (3) and the bottom plate (1).
Citation Information
Patent Citations
Packing loading machine for separation and purification tower
CN220200426U
