Flat-pushing compression roller mechanism

Abstract

The utility model discloses a flat-pushing compression roller mechanism, which relates to the technical field of lithium battery manufacturing and comprises a compression roller component, a linear guide rail, a rack mounting plate, a rack, a servo motor, a driving gear and a stroke-adjustable cylinder, the linear guide rails are arranged on the two sides of the pressing roller assembly, the pressing roller assembly is slidably connected with the linear guide rails, a first sliding block is arranged on the rack mounting plate, the rack mounting plate is slidably connected with the linear guide rails through the first sliding block, one end of the rack is fixedly connected with the rack mounting plate, and the other end of the rack is provided with the rack. The two ends of the pressing roller assembly are connected with the output ends of the stroke-adjustable air cylinders. The rolling device has the advantages that the stroke-adjustable air cylinder is arranged, the pressure of the pressing roller assembly on a base material can be adjusted according to needs, it is guaranteed that the pressure is evenly distributed, the racks move in parallel, the pressing roller assembly can correspondingly move along with increase of the rolling diameter of the base material, and wrinkles in the rolling process are effectively removed.

Description

Technical Field

[0001] The utility model relates to the technical field of lithium battery manufacturing, and more specifically, to a flat push roller mechanism. Background Art

[0002] In recent years, with the development of science and technology, lithium batteries have become the most critical energy supply components in the fields of wireless communication equipment, electric vehicles, aircraft, and aerospace equipment due to their advantages such as high energy density and no memory effect. Their production process and product quality have an increasing impact on these industries. Among them, a key step in the production process of lithium batteries is the substrate coating and winding process.

[0003] However, in the existing lithium battery production process, a fixed winding mechanism is used, and its working principle is mainly driven by a motor, then transmitted through a sprocket, and finally driven by a chuck to rotate the reel to complete the winding of the substrate. Although this method greatly improves production efficiency, due to the design and operation of its winding mechanism, the substrate will inevitably produce horizontal or vertical wrinkles during the winding process. The generation of wrinkles is closely related to factors such as uneven thickness of the substrate itself, uneven crystallization of the coating slurry, and excessive tension during winding. Under the existing winding system, since it is impossible to effectively adjust the tension and thickness during the winding process in real time, these factors are difficult to be effectively controlled during the winding process. Once wrinkles are generated, wrinkles that are difficult to eliminate will be formed on the entire roll of substrate without external intervention. This wrinkle has a great impact on the performance of the substrate. It can be said that once there are serious wrinkles on the surface of the substrate, this part of the substrate is basically unusable and needs to be scrapped. This will result in a large amount of substrate waste, causing great damage to production costs. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the utility model provides a flat-push pressure roller mechanism. By setting a stroke-adjustable cylinder, the pressure of the pressure roller assembly on the substrate can be adjusted as needed to ensure uniform distribution of pressure. The rack moves in parallel, so that the pressure roller assembly can move accordingly as the roll diameter of the substrate increases. The pressure roller assembly can always apply pressure to the substrate, effectively removing wrinkles during the winding process.

[0005] The technical solution adopted by the utility model to solve the technical problem is: a flat push roller mechanism, the improvement of which is that it includes a roller assembly, a linear guide rail, a rack mounting plate, a rack, a servo motor, a driving gear and a stroke-adjustable cylinder;

[0006] The linear guide rails are arranged on both sides of the pressure roller assembly, and the pressure roller assembly is slidably connected to the linear guide rails. A first slider is arranged on the rack mounting plate, and the rack mounting plate is slidably connected to the linear guide rails through the first slider. One end of the rack is fixedly connected to the rack mounting plate, and a driving gear is arranged at the other end of the rack. The stroke-adjustable cylinder is fixedly mounted on the rack mounting plate, and both ends of the pressure roller assembly are connected to the output end of the stroke-adjustable cylinder. The output end of the servo motor is connected to the driving gear, and the driving gear is meshed with the rack. The servo motor drives the driving gear to rotate, and the driving gear drives the rack to move in parallel.

[0007] In the above structure, the pressure roller assembly includes a flat push roller, a roller mounting seat and a second slider. The two ends of the flat push roller are rotatably connected to the roller mounting seat. The roller mounting seat is provided with a second slider. The roller mounting seat is slidably connected to the linear guide rail through the second slider.

[0008] In the above structure, a flat push roller mechanism also includes a roller adjustment block, one end of which is connected to the output end of the stroke adjustable cylinder, and the other end is connected to the roller mounting seat by setting screws to adjust the balance of the roller.

[0009] In the above structure, a flat push roller mechanism also includes a roller adjustment bolt, a roller adjustment screw and a horizontal block. A through hole is provided on the roller mounting seat. The roller adjustment bolt passes through the through hole and is connected to the roller adjustment block. The gap between the roller adjustment block and the roller mounting seat is adjusted by tightening or loosening the roller adjustment bolt. The roller adjustment screw is threadedly connected to the horizontal block. The roller adjustment screw passes through the horizontal block and is connected to the roller adjustment block. The distance between the roller adjustment block and the horizontal block is adjusted by tightening or loosening the roller adjustment screw.

[0010] In the above structure, a flat push roller mechanism further includes a synchronization rod, and both ends of the synchronization rod are fixedly connected to the rack mounting plate.

[0011] In the above structure, a flat push roller mechanism also includes a clamp, which is provided with a fixing hole, and a clamp fixing screw is provided on one side of the fixing hole. The clamp fixing screw is passed through one side of the clamp and is threadedly connected to the clamp. The fixing hole is tightened or loosened by rotating the clamp fixing screw. The clamp is sleeved on the synchronization rod through the fixing hole and is fixedly connected to the rack mounting plate.

[0012] In the above structure, two sensing blocks are arranged on the rack mounting plate, and the two sensing blocks are arranged in the direction of the rack extension to achieve the limiting of the sliding of the rack mounting plate on the linear guide rail.

[0013] In the above structure, a plurality of induction frames are arranged on the rack mounting plate, and the plurality of induction frames are arranged in the direction in which the rack continues.

[0014] In the above structure, the flat push roller mechanism also includes a rack stopper, one end of which is fixedly connected to the end of the rack mounting plate, and the other end is provided with a threaded hole and a movable shaft, and the movable shaft passes through the threaded hole and abuts against the end of the rack.

[0015] The beneficial effect of the utility model is that by setting a stroke-adjustable cylinder, the pressure of the pressure roller assembly on the substrate can be adjusted as needed to ensure uniform distribution of pressure, and the rack moves in parallel so that the pressure roller assembly can move accordingly as the roll diameter of the substrate increases. The pressure roller assembly can always apply pressure to the substrate, effectively removing wrinkles during the winding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a flat push roller mechanism of the utility model;

[0017] Figure 2 It is a partial structural schematic diagram of a flat push roller mechanism of the utility model;

[0018] Figure 3 The utility model is a schematic diagram of the structure of a roller adjustment block of a flat push roller mechanism. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0020] The following will clearly and completely describe the concept, specific structure and technical effects of the utility model in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the creation of the utility model can be combined interchangeably without conflicting with each other.

[0021] Reference Figures 1 to 3 As shown, the utility model discloses a flat push roller mechanism, specifically, the mechanism includes a roller assembly 10, a linear guide rail 40, a rack mounting plate 30, a rack 50 and a stroke-adjustable cylinder 20, the output end of the servo motor is connected to the driving gear, the driving gear is meshed with the rack, the servo motor drives the driving gear to rotate, and the driving gear drives the rack to move parallelly;

[0022] The linear guide rail 40 is arranged on both sides of the pressure roller assembly 10, and the pressure roller assembly 10 is slidably connected to the linear guide rail 40. The rack mounting plate 30 is provided with a first slider 301, and the rack mounting plate 30 is slidably connected to the linear guide rail 40 through the first slider 301. One end of the rack 50 is fixedly connected to the rack mounting plate 30, and the other end of the rack is provided with a driving gear. The stroke-adjustable cylinder 20 is fixedly mounted on the rack mounting plate 30, and both ends of the pressure roller assembly 10 are connected to the output end of the stroke-adjustable cylinder 20, and the pressure roller assembly 10 is pushed by the stroke-adjustable cylinder 20. The stroke-adjustable cylinder 20 performs a pushing operation to apply a certain pressure to the substrate, thereby removing the wrinkles generated by the substrate during the winding process. The requirements of different workpieces can be met. The arrangement of the linear guide rail 40 and the rack mounting plate 30 can keep the pressure roller assembly 10 stable during the movement, reduce vibration and swing, and thus ensure stability during the working process. The design of the rack 50 can drive the rack on the rack 50 to move in parallel through a servo motor, so that the pressure roller assembly 10 moves as the winding diameter of the substrate increases, continuously maintaining pressure on the substrate, and satisfying that the pressure roller assembly 10 can still function when the substrate is wound from the minimum winding diameter to the maximum winding diameter.

[0023] Further, the pressure roller assembly 10 includes a flat push roller 101, a roller mounting seat 102 and a second slider 103, the two ends of the flat push roller 101 are rotatably connected to the roller mounting seat 102, the roller mounting seat 102 is provided with a second slider 103, and the roller mounting seat 102 is slidably connected to the linear guide 40 through the second slider 103. This arrangement enables the pressure roller assembly 10 to move smoothly on the linear guide 40, greatly improving the accuracy and stability of the pressure roller applying pressure to the substrate. The structural design of the roller mounting seat 102 and the second slider 103 facilitates the maintenance and replacement of the pressure roller assembly 10. When maintenance or replacement of damaged parts is required, the roller mounting seat 102 can be easily disassembled and installed, reducing downtime and improving production efficiency. The roller adjustment block 110 is arranged between the stroke-adjustable cylinder 20 and the roller mounting seat 102. One end of the roller adjustment block 110 is connected to the output end of the stroke-adjustable cylinder 20, and the other end is connected to the roller mounting seat 102 by setting screws. The top of the roller adjustment block 110 is also vertically provided with bolts and threaded holes for matching bolts. By tightening or loosening the bolts, the roller adjustment block 110 rises or falls relative to the roller mounting seat 102 to adjust the balance of the pressure roller. Figure 3As shown, in this embodiment, a flat push roller mechanism further includes a roller adjustment bolt 1101, a roller adjustment screw rod 1102 and a horizontal block 1103. The roller mounting seat 102 is provided with a through hole, and the roller adjustment bolt 1101 passes through the through hole to connect with the roller adjustment block 102. By tightening or loosening the roller adjustment bolt 1101, the gap between the roller adjustment block 110 and the roller mounting seat 102 can be adjusted. The roller adjustment screw rod 1102 is threadedly connected with the horizontal block 1103. The roller adjustment screw rod 1103 passes through the horizontal block 1103 and is connected to the roller adjustment block 110. By tightening or loosening the roller adjustment screw rod 1102, the distance between the roller adjustment block 110 and the horizontal block 1103 can be adjusted. This arrangement allows the operator to conveniently adjust the balance of the roller without the need for complex tools or equipment, and also simplifies maintenance and adjustment work.

[0024] Furthermore, a flat push roller mechanism also includes a synchronization rod 60 and a clamp 70, and both ends of the synchronization rod 60 are fixedly connected to the rack mounting plate 30. The clamp 70 is provided with a fixing hole 701, and a clamp fixing screw 702 is provided on one side of the fixing hole 701. The clamp fixing screw 702 is penetrated through one side of the clamp 70 and is threadedly connected to the clamp 70. The fixing hole 701 is tightened or loosened by rotating the clamp fixing screw 702. The clamp 70 is sleeved on the synchronization rod 60 through the fixing hole 701 and is fixedly connected to the rack mounting plate 30. By fixing the two ends of the synchronization rod 60 to the rack mounting plate 30, a strong and stable support can be provided for the entire mechanism. The design of the fixing hole 701 and the clamp fixing screw 702 provided on the clamp 70 allows the fixing hole 701 to be tightened or loosened by rotating the clamp fixing screw 702, thereby achieving fast and flexible installation and adjustment. This design simplifies the assembly installation process and also facilitates quick adjustment of the position of the synchronization rod 60 when necessary to adapt to different work requirements.

[0025] At the positions near the two ends of the rack mounting plate 30, a sensing block 80 is set in the direction of the rack 50 to limit the sliding of the rack mounting plate 30 on the linear guide rail 40. A plurality of sensing frames 90 are set on the rack mounting plate 30, and the plurality of sensing frames 90 are set in the direction of the rack 50. By setting the sensing block 80 on the rack mounting plate 30, accurate sliding limit control can be achieved. When the rack mounting plate 30 moves to the preset limit position on the linear guide rail 40, the sensing block 80 can sense the position in time and trigger the corresponding control signal, thereby preventing the rack mounting plate 30 from exceeding the working range, ensuring the safe operation of the mechanism and the accuracy of substrate processing. The plurality of sensing frames 90 are set in the direction of the rack 50 to provide continuous position feedback during the entire movement process. This continuous monitoring ensures the stability and reliability of the movement of the rack mounting plate 30, effectively avoids accidents or damages caused by exceeding the working range of the equipment, and improves the safety of operation. A flat push roller mechanism also includes a rack stopper 100, one end of which is fixedly connected to the end of the rack mounting plate 30, and the other end is provided with a threaded hole and a movable shaft 1001, and the movable shaft 1001 passes through the threaded hole and abuts against the end of the rack 50. This arrangement can prevent swinging or displacement during movement, help to resist external force impact or vibration that may be encountered during work, and extend the service life of the mechanism. By providing the threaded hole and the movable shaft 1001, the rack stopper 100 can not only fix the position of the rack 50, but also fine-tune the end position of the rack 50 by adjusting the depth of the movable shaft 1001.

[0026] The beneficial effect of the utility model is that by setting a stroke-adjustable cylinder, the pressure of the pressure roller assembly on the substrate can be adjusted as needed to ensure uniform distribution of pressure, and the rack moves in parallel so that the pressure roller assembly can move accordingly as the roll diameter of the substrate increases. The pressure roller assembly can always apply pressure to the substrate, effectively removing wrinkles during the winding process.

[0027] The above is a specific description of the preferred implementation of the utility model, but the invention of the utility model is not limited to the described embodiments. Technical personnel familiar with the field can also make various equivalent deformations or substitutions without violating the spirit of the utility model. These equivalent deformations or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A flat push roller mechanism, characterized in that: It includes a pressure roller assembly, a linear guide rail, a rack mounting plate, a rack, a servo motor, a driving gear and a stroke-adjustable cylinder; The linear guide rails are arranged on both sides of the pressure roller assembly, the pressure roller assembly is slidably connected to the linear guide rails, a first slider is arranged on the rack mounting plate, the rack mounting plate is slidably connected to the linear guide rails through the first slider, one end of the rack is fixedly connected to the rack mounting plate, the other end of the rack is provided with a driving gear, the stroke-adjustable cylinder is fixedly mounted on the rack mounting plate, both ends of the pressure roller assembly are connected to the output ends of the stroke-adjustable cylinder, the output end of the servo motor is connected to the driving gear, the driving gear is meshed with the rack, the servo motor drives the driving gear to rotate, and the driving gear drives the rack to move parallelly.

2. A flat push roller mechanism according to claim 1, characterized in that: The pressure roller assembly includes a flat push roller, a roller mounting seat and a second slider. The two ends of the flat push roller are rotatably connected to the roller mounting seat. The roller mounting seat is provided with a second slider. The roller mounting seat is slidably connected to the linear guide rail through the second slider.

3. A flat push roller mechanism according to claim 2, characterized in that: A flat push roller mechanism also includes a roller adjustment block, one end of which is connected to the output end of the stroke-adjustable cylinder, and the other end is connected to the roller mounting seat by setting screws to adjust the balance of the roller.

4. A flat push roller mechanism according to claim 3, characterized in that: A flat push roller mechanism also includes a roller adjusting bolt, a roller adjusting screw and a horizontal block. The roller mounting seat is provided with a through hole, the roller adjusting bolt passes through the through hole and is connected to the roller adjusting block, and the gap between the roller adjusting block and the roller mounting seat is adjusted by tightening or loosening the roller adjusting bolt, the roller adjusting screw is threadedly connected to the horizontal block, and the roller adjusting screw is connected to the roller adjusting block after passing through the horizontal block, and the distance between the roller adjusting block and the horizontal block is adjusted by tightening or loosening the roller adjusting screw.

5. A flat push roller mechanism according to claim 1, characterized in that: A flat push roller mechanism also includes a synchronization rod, and both ends of the synchronization rod are fixedly connected to the rack mounting plate.

6. A flat push roller mechanism according to claim 5, characterized in that: A flat push roller mechanism also includes a clamp, which is provided with a fixing hole. A clamp fixing screw is provided on one side of the fixing hole. The clamp fixing screw is passed through one side of the clamp and is threadedly connected to the clamp. The fixing hole is tightened or loosened by rotating the clamp fixing screw. The clamp is sleeved on the synchronization rod through the fixing hole and is fixedly connected to the rack mounting plate.

7. A flat push roller mechanism according to claim 1, characterized in that: The rack mounting plate is provided with two sensing blocks, and the two sensing blocks are arranged in the direction of the rack extension to achieve the limiting of the sliding of the rack mounting plate on the linear guide rail.

8. A flat push roller mechanism according to claim 1, characterized in that: A plurality of induction frames are arranged on the rack mounting plate, and the plurality of induction frames are arranged in the direction in which the rack continues.

9. A flat push roller mechanism according to claim 1, characterized in that: The flat push roller mechanism also includes a rack stopper, one end of which is fixedly connected to the end of the rack mounting plate, and the other end is provided with a threaded hole and a movable shaft, and the movable shaft passes through the threaded hole and abuts against the end of the rack.

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