Winding device for new polymer material
By designing a winding device with leveling and vibration devices, the wrinkle problem caused by roller stress during the winding process of polyester fiber cloth is solved, and the fiber cloth is flat and clean, improving product quality.
Patent Information
- Application Number
- CN202420523281.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-18
AI Technical Summary
During the rolling process of polyester fibers, due to different roller stresses, slight wrinkles appear on the surface of the cloth, which need to be smoothed before rolling to ensure product quality.
A winding device including a base, a leveling device and a vibrating device are designed. The leveling device realizes the mutual proximity or distance between the flat plates through the cross slide of the rotating rod and the moving block. Combined with the vibration device and the vacuum cleaner device, it ensures the polyester. Fitness and cleanness of fiber cloth.
It effectively avoids wrinkles during rolling and moving of polyester fiber cloth, improves product quality, and improves the cleanliness of fiber cloth through vacuum cleaner.
Smart Images
Figure CN222225508U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new material winding equipment, in particular to a winding device for new polymer materials. Background Art
[0002] As an important new production material in the textile field, polyester fiber has good flexibility and is widely used in textiles, clothing, household goods, industrial materials and other fields. When producing polyester fiber, a winding device is usually used to wind the polyester fiber into a roll shape for easy storage, transportation and subsequent processing.
[0003] During the winding process of the existing new material cloth, due to the different stresses of the rollers, slight wrinkles will occur on the surface of the cloth, and the wrinkles need to be smoothed before winding. Therefore, a winding device for new polymer materials is proposed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a winding device for new polymer materials to solve the problem that during the winding process of the new material cloth proposed in the above background technology, due to the different stresses of the rollers, slight wrinkles will occur on the surface of the cloth, and the wrinkles need to be smoothed before winding.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding device for new polymer materials, comprising a base, a leveling device and a vibrating device, a cover body is installed on the top of the base through a column, the cover body comprises a lower cover and an upper cover, the lower cover and the upper cover are connected by a rotating seat, a chamber is formed between the lower cover and the upper cover, and a supporting roller is transversely fixed to the inner side wall of the chamber; two leveling devices are vertically distributed in the inner cavity of the cover body, the leveling device comprises a rotating rod, a moving block, an electric push rod, a leveling plate and a transmission gear, the rotating rod transversely penetrates the cover body, a spiral cross slide groove is opened on the rotating rod, and the transmission gear The moving gear is key-connected to the end of the rotating rod, the two moving blocks are slidably connected to the spiral cross groove through a rotating ring, and the moving blocks are in sliding contact with the inner wall of the cover body, the leveling plate is fixed above the moving block through the electric push rod, and the two leveling devices are meshed and connected through a transmission gear; the vibration device is located in the lower cover, and the vibration device includes a second motor and a cam, the cam is horizontally placed in the lower cover and is rotatably connected through a rotating shaft, the second motor is fixed to the outer wall of the lower cover by bolts, the end of the cam is key-connected to the drive shaft of the second motor, and the cam is connected to the rotating rod through a belt.
[0006] In order to absorb the dust shaken off the polyester fiber, as a preferred winding device for new polymer materials of the utility model, a dust suction device is respectively fixed on the top and bottom of the cover body, and the dust suction device includes a dust suction box, a cover plate, an air pump and a dust suction disc, the cover plate is fixed to the outer wall of the dust suction box by bolts, the air pump is fixed to the outer wall of the dust suction box, the dust suction disc is fixed to the inner wall of the cover body and is connected with the inner cavity of the dust suction box through a connecting pipe, the air pump is connected with the inner cavity of the dust suction box through a duct, and the air outlet end of the air pump is sleeved with a filter bag.
[0007] In order to roll up the finished polyester fiber cloth, as a preferred winding device for new polymer materials of the utility model, a motor is installed on the top of the base through a vertical plate, one side of the lower cover is fixed to the vertical plate by bolts, the driving end key of the motor is connected with a spline sleeve, the outer side wall of the cover body is provided with a through hole, a connecting disk is inserted in the through hole, a winding roller is welded on one side of the connecting disk, and the winding roller is inserted into the spline sleeve.
[0008] In order to apply pressing pressure to the polyester fiber and prevent the polyester fiber from becoming too loose during transmission, as a preferred winding device for new polymer materials of the utility model, a roller is installed inside the upper cover, and both ends of the roller are rotatably connected to a slider, and the inner side wall of the upper cover is provided with a slide groove corresponding to the slider, the slider is slidably connected to the slide groove, and the slider is connected to the top of the slide groove by a spring.
[0009] Compared with the prior art, the utility model has the following beneficial effects: the winding device for polymer new materials is provided with a leveling device installed above and below the polyester fiber cloth respectively, the two leveling plates in the upper leveling device are close to or away from each other, and the two leveling plates in the lower leveling device are in opposite positions to the leveling plates in the upper leveling device, and are away from or close to each other, two sections of spiral cross grooves are distributed on the rotating rod, and when the rotating rod is driven by an external force, the moving block can reciprocate along the spiral cross grooves on the rotating rod to achieve the two leveling plates approaching or away from each other, and then the upper and lower leveling devices are used crosswise to smooth the polyester fiber cloth, so as to avoid wrinkles of the polyester fiber cloth during the winding and moving process and affect the quality of the product;
[0010] A cam for beating the polyester fiber cloth is installed in front of the leveling device, and a dust suction device is installed at the bottom of the lower cover and the top of the upper cover respectively. The cam will separate the dust from the polyester fiber cloth during the beating process. At this time, the dust can be sucked out with the airflow to improve the cleanliness of the polyester fiber cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a left side schematic diagram of the utility model;
[0012] Figure 2 It is a right side view schematic diagram of the utility model;
[0013] Figure 3 This is a schematic diagram of the structure of the utility model;
[0014] Figure 4 This is a schematic diagram of the structure of the leveling device of the utility model
[0015] Figure 5 This is a schematic diagram of the cross-sectional structure of the dust collecting device of the utility model;
[0016] Figure 6 This is a schematic diagram of the roller structure of the utility model;
[0017] Figure 7 This is a schematic diagram of the cross-sectional structure of the cam of the utility model;
[0018] Figure 8 This is a schematic diagram of the structure of the rotating rod of the utility model.
[0019] In the figure: 1. base; 2. leveling device; 21. rotating rod; 211. spiral cross slide; 22. moving block; 23. electric push rod; 24. leveling plate; 25. transmission gear; 3. motor 1; 4. column; 5. cover body; 51. lower cover; 52. upper cover; 6. dust suction device; 61. dust suction box; 62. cover plate; 63. vacuum pump; 64. dust suction disc; 7. vibration device; 71. motor 2; 72. cam; 8. connecting plate; 9. winding roller; 10. spline sleeve; 11. support roller; 12. rotating roller; 13. slider; 14. spring; 15. vertical plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-7A winding device for polymer new materials includes a base 1, a leveling device 2 and a vibration device 7. A cover 5 is installed on the top of the base 1 through a column 4. The column 4 is welded to the top of the base 1. The bottom of the cover 5 is fixedly connected to the top of the column 4 through bolts. The cover 5 includes a lower cover 51 and an upper cover 52. The lower cover 51 and the upper cover 52 are connected through a rotating seat. A chamber is formed between the lower cover 51 and the upper cover 52. A support roller 11 is laterally fixed to the inner side wall of the chamber.
[0022] In this technical solution, the base 1, the column 4 and the cover 5 are used to provide installation points for the installation of various parts, and the support roller 11 is used to change the moving direction of the polyester fiber cloth.
[0023] Two leveling devices 2 are vertically distributed in the inner cavity of the cover body 5. The leveling device 2 includes a rotating rod 21, a moving block 22, an electric push rod 23, a leveling plate 24 and a transmission gear 25. The rotating rod 21 passes through the cover body 5 horizontally. A spiral cross groove 211 is opened on the rotating rod 21. The transmission gear 25 is key-connected with the end of the rotating rod 21. The two moving blocks 22 are slidably connected with the spiral cross groove 211 through a rotating ring. The moving block 22 is sleeved on the outside of the rotating ring. The rotating ring can rotate with the moving block 22. The rotating block on the inner side wall of the rotating ring can rotate along the spiral cross groove 211, driving The moving block 22 moves horizontally, and the moving block 22 is in sliding contact with the inner wall of the cover body 5. A guide groove is respectively opened at the top and bottom of the inner cavity of the cover body 5. A guide block is slidably connected in the guide groove. The guide block is fixed to the moving block 22 by bolts. The leveling plate 24 is fixed above the moving block 22 by an electric push rod 23. The fixed end of the electric push rod 23 is fixed to the moving block 22 by bolts. The moving end of the electric push rod 23 is fixed to the leveling plate 24 by bolts. The leveling plate 24 can contact the surface of the polyester fiber cloth. The two leveling devices 2 are meshed and connected by a transmission gear 25.
[0024] In this technical solution, the rotating rod 21 rotates under the drive of external force. Since the two rotating rods 21 are meshed and connected by the transmission gear 25, the two rotating rods 21 can rotate synchronously. In the initial state, the two screed plates 24 in the upper leveling device 2 are close to each other and placed at the center of the polyester fiber cloth, and the electric push rod 23 pushes the screed plate 24 to contact the surface of the polyester fiber cloth, while the two screed plates 24 in the lower leveling device 2 are located on both sides of the polyester fiber cloth. After the two rotating rods 21 rotate synchronously, the upper two screed plates 24 move away from each other under the action of the moving block 22 and move to both sides of the rotating rod 21, while the lower two screed plates 24 approach each other under the action of the moving block 22. At this time, the electric push rod 23 on the lower moving block 22 is in a retracted state. When the lower two screed plates 24 are close to the center of the polyester fiber cloth, the upper two screed plates 24 are located on both sides of the polyester fiber cloth at this time, so that the polyester fiber cloth can be cross-used to smooth it.
[0025] The vibration device 7 is located in the lower cover 51, and the vibration device 7 includes a second motor 71 and a cam 72. The cam 72 is horizontally placed in the lower cover 51 and is rotatably connected through a rotating shaft. The second motor 71 is fixed to the outer wall of the lower cover 51 by bolts. The end of the cam 72 is keyed to the driving shaft of the second motor 71. The cam 72 is connected to the rotating rod 21 through a belt. A synchronous wheel is respectively clamped at the end of the cam 72 and the rotating rod 21, and the belt is sleeved on the outside of the two synchronous wheels.
[0026] In this technical solution, the motor 2 71 drives the cam 72 to rotate, and the raised side of the cam 72 beats the polyester fiber cloth to shake off the dust attached to the inside.
[0027] In some technical solutions, please refer to Figure 1 , Figure 2 and Figure 5 A dust collecting device 6 is fixed to the top and bottom of the cover body 5 respectively, and the dust collecting device 6 includes a dust collecting box 61, a cover plate 62, an air extractor 63 and a dust collecting disc 64. The cover plate 62 is fixed to the outer wall of the dust collecting box 61 by bolts, the air extractor 63 is fixed to the outer wall of the dust collecting box 61, the dust collecting disc 64 is fixed to the inner wall of the cover body 5 and is connected with the inner cavity of the dust collecting box 61 through a connecting pipe, the air extractor 63 is connected with the inner cavity of the dust collecting box 61 through a conduit, and a filter bag is connected to the air outlet end of the air extractor 63.
[0028] In this technical solution, the dust collecting discs 64 in the two dust collecting devices 6 are respectively placed above and below the polyester fiber cloth. After the dust in the polyester fiber cloth is shaken out, the vacuum fan 63 generates suction in the inner cavity of the dust collecting box 61, and sucks the dust in the inner cavity of the cover body 5 into the dust collecting box 61, so as to prevent the shaken dust from re-attaching to the surface of the polyester fiber cloth, and the airflow containing dust is filtered after passing through the filter bag.
[0029] In some technical solutions, please refer to Figure 1-3 A motor 3 is installed on the top of the base 1 through a vertical plate 15, one side of the lower cover 51 is fixed to the vertical plate 15 by bolts, the driving end of the motor 3 is key-connected with a spline sleeve 10, a through hole is opened on the outer wall of the cover body 5, a connecting plate 8 is inserted in the through hole, a winding roller 9 is welded on one side of the connecting plate 8, and the winding roller 9 is inserted into the spline sleeve 10.
[0030] In this technical solution, the vertical plate 15 is used to provide an installation point for the installation of the structure, and the motor 3 is used to provide power for the rotation of the spline sleeve 10, the winding roller 9 and the connecting plate 8. The winding roller 9 completes the winding of the polyester fiber cloth while rotating. After reaching the maximum winding amount, the upper cover 52 can be flipped upward to separate it from the lower cover 51, and the winding roller 9 can be easily removed from the inner cavity of the lower cover 51 to replace it with a new winding roller 9.
[0031] In some technical solutions, please refer to Figure 3 and Figure 6 A roller 12 is installed inside the upper cover 52, and both ends of the roller 12 are rotatably connected to a slider 13. The inner wall of the upper cover 52 is provided with a slide groove corresponding to the slider 13. The slider 13 is slidably connected to the slide groove. The slider 13 is connected to the top of the slide groove by a spring 14. The two ends of the spring 14 are fixedly connected to the inner wall of the slide groove and the slider 13 by bolts.
[0032] In this technical solution, the roller 12 is located in front of the leveling device 2. The roller 12 can exert pressure on the polyester fiber cloth under the action of the slider 13 and the spring 14 to prevent the polyester fiber cloth from being too loose during transportation and affecting subsequent processing operations.
[0033] Working principle: When it is necessary to reel up the new material polyester fiber cloth, first connect the motor 1 3, motor 2 71, electric push rod 23, and air pump 63 to the external control device and power supply, place the winding roller 9 in the inner cavity of the cover body 5, and then pass one end of the polyester fiber through the feed port of the cover body 5, and then pass through the rotating roller 12, cam 72, leveling device 2, and support roller 11 in turn, and then be wound and fixed to the outside of the winding roller 9. At this time, operate the motor 1 3, motor 2 71, electric push rod 23, and air pump 63. The control switch drives the winding roller 9 to rotate to reel up the polyester fiber cloth, and the motor 2 drives the cam 72 to rotate. The cam 72 drives the rotating rod 21 to rotate synchronously through the belt while rotating. The cam 72 beats the surface of the polyester fiber cloth in the rotating state, and the dust shaken off enters the dust box 61 through the dust collecting disc 64 under the action of the air flow. The air flow containing dust is discharged into the filter bag through the exhaust fan 63 for filtration. The polyester fiber cloth after dust removal enters the leveling device 2 station, and the upper The two screed plates 24 in the square leveling device 2 are close to each other and placed at the center of the polyester fiber cloth, and the electric push rod 23 pushes the screed plate 24 to contact the surface of the polyester fiber cloth, while the two screed plates 24 in the lower leveling device 2 are located on both sides of the polyester fiber cloth, the electric push rod 23 on the lower moving block 22 is in a retracted state, and the two rotating rods 21 rotate synchronously under the connection of the transmission gear 25, and the upper two screed plates 24 are separated from each other by the action of the moving block 22, and move to both sides of the rotating rod 21, while the lower two screed plates 24 are close to each other by the action of the moving block 22. When the lower two screed plates 24 move to the center of the polyester fiber cloth, the lower two electric push rods 23 push the screed plates 24 to move so that they contact the surface of the polyester fiber cloth, while the upper two screed plates 24 are located on both sides of the polyester fiber cloth and separated from the surface of the polyester fiber cloth, so that the polyester fiber cloth can be smoothed by the cooperation of the upper and lower leveling devices 2, so that it can be wound up by the winding roller 9 in a flat manner.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A winding device for new polymer materials, characterized in that: The invention comprises a base (1), a leveling device (2) and a vibrating device (7); a cover body (5) is installed on the top of the base (1) via a column (4); the cover body (5) comprises a lower cover (51) and an upper cover (52); the lower cover (51) and the upper cover (52) are connected via a rotating seat; a chamber is formed between the lower cover (51) and the upper cover (52); a supporting roller (11) is transversely fixed to the inner wall of the chamber; The two leveling devices (2) are vertically distributed in the inner cavity of the cover body (5), and the leveling device (2) comprises a rotating rod (21), a moving block (22), an electric push rod (23), a leveling plate (24) and a transmission gear (25). The rotating rod (21) passes through the cover body (5) transversely, and a spiral cross groove (211) is formed on the rotating rod (21). The transmission gear (25) is key-connected with the end of the rotating rod (21). The two moving blocks (22) are slidably connected with the spiral cross groove (211) through a rotating ring, and the moving blocks (22) are in sliding contact with the inner side wall of the cover body (5). The leveling plate (24) is fixed above the moving block (22) through the electric push rod (23), and the two leveling devices (2) are meshedly connected through the transmission gear (25). The vibration device (7) is located in the lower cover (51), and comprises a second motor (71) and a cam (72). The cam (72) is transversely placed in the lower cover (51) and is rotationally connected via a rotating shaft. The second motor (71) is fixed to the outer wall of the lower cover (51) via bolts. The end of the cam (72) is keyed to the drive shaft of the second motor (71), and the cam (72) is connected to the rotating rod (21) via a belt.
2. The winding device for new polymer materials according to claim 1, characterized in that: A dust collecting device (6) is fixed to the top and bottom of the cover body (5), respectively. The dust collecting device (6) comprises a dust collecting box (61), a cover plate (62), an air extractor (63) and a dust collecting plate (64). The cover plate (62) is fixed to the outer wall of the dust collecting box (61) by bolts. The air extractor (63) is fixed to the outer wall of the dust collecting box (61). The dust collecting plate (64) is fixed to the inner wall of the cover body (5) and is connected to the inner cavity of the dust collecting box (61) through a connecting pipe. The air extractor (63) is connected to the inner cavity of the dust collecting box (61) through a conduit. A filter bag is sleeved on the air outlet end of the air extractor (63).
3. The winding device for new polymer materials according to claim 1 is characterized in that: A motor (3) is mounted on the top of the base (1) via a vertical plate (15); one side of the lower cover (51) is fixed to the vertical plate (15) via bolts; a driving end of the motor (3) is key-connected to a spline sleeve (10); a through hole is formed on the outer wall of the cover body (5); a connecting plate (8) is inserted into the through hole; a winding roller (9) is welded to one side of the connecting plate (8); and the winding roller (9) is inserted into the spline sleeve (10).
4. The winding device for new polymer materials according to claim 1 is characterized in that: A roller (12) is installed inside the upper cover (52), and both ends of the roller (12) are rotatably connected to a slider (13). The inner wall of the upper cover (52) is provided with a slide groove corresponding to the slider (13), and the slider (13) is slidably connected to the slide groove. The slider (13) is connected to the top of the slide groove via a spring (14).