Automatic gland taking equipment
By introducing stage components, conveying lines, grabbing units and transfer units into the automatic gland picking equipment, the problem of low level of equipment automation is solved, and the automatic loading, transmission and unloading of gland materials is realized, and the production efficiency is improved .
Patent Information
- Application Number
- CN202420926893.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing automatic gland removal equipment requires manual loading and unloading of the material box after the gland removal and placement operation is completed, resulting in low automation and low efficiency.
An automatic gland pick-up device is designed, including a stage assembly, a conveying line, a grabber and a loading unit, through which the automatic loading, transporting, transporting and unloading of gland materials is realized, using lifting components, sensors and clamps Hold the device to work together to realize automated processes.
The entire process of automatic loading, transfer, picking and unloading of gland materials from the material frame is realized, which improves production efficiency and reduces the dependence of manual operations.
Smart Images

Figure CN222225912U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic grabbing equipment, in particular to automatic capping equipment. Background Art
[0002] In modern production lines, the cover is used as a product protector to carry or cover the product to protect the product during the production process. Traditional cover removal and placement operations usually rely on manual labor, which is not only inefficient, but also prone to poor alignment with the product and operational errors.
[0003] With the advancement of science and technology and the development of automation technology, automatic capping equipment has gradually been widely used. These devices use a variety of technical means such as mechanical, electrical, and sensor to perform capping operations, further improving production efficiency.
[0004] However, the existing automatic capping equipment still has certain limitations in structural design and function realization. After the capping operation is completed, the existing automatic capping equipment needs to manually remove the material box loaded with the caps and place a new material box before continuing to work, and the degree of automation is not high. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an automatic capping device, which can realize the entire process of automatic loading, conveying, taking, placing, transferring and unloading of capping materials from a material frame.
[0006] The utility model solves the above-mentioned technical problem through the following technical solution: an automatic capping device, comprising a device body, a carrier assembly capable of conveying a material frame being installed on one side of the device body, the carrier assembly comprising a right carrier for loading and conveying the material frame, and a left carrier for unloading the material frame located on the other side of the device body relative to the right carrier, a loading platform being provided between the right carrier and the left carrier for conveying connection.
[0007] Furthermore, a conveyor line passing through the equipment body is installed inside the equipment body on the other side of the platform assembly. The equipment body located between the conveyor line and the platform assembly is also provided with a grabbing unit for picking up and placing materials in the loading frame of the platform assembly. A moving module is also provided on the equipment body, and a transfer unit that can move above the equipment body is slidably connected to the moving module. The transfer unit is used to transfer materials between the assembly line and the grabbing unit.
[0008] Furthermore, the loading platform also includes a lifting assembly for lifting the loading platform, the lifting assembly includes a base with one end of the bottom fixed to the bottom of the equipment body, the base is provided with a vertical guide rail, a motor is installed on the top of the base, and a slide seat slidably connected along the guide rail is driven by the motor, and the slide seat is fixedly connected to the loading platform.
[0009] Furthermore, the loading platform also includes a sensing component for sensing the position of a material frame, the sensing component includes a first sensor installed above the slide seat for detecting whether the material protrudes from the material frame, and a second sensor installed at the bottom of the loading platform for detecting the position of the material frame. After the second sensor detects that the material frame is in place, the lifting component is activated, so that the loading platform drives the material frame to rise or fall.
[0010] Furthermore, the grabbing unit includes a grabbing device installed on the equipment body and a first driving member that drives the grabbing device to move through a synchronous belt. The grabbing device is controlled by a cylinder and is provided with a grabbing part that can be opened and closed to grab materials. The first driving member drives the grabbing device to move within the equipment body.
[0011] Furthermore, the transfer unit includes a Z-axis module slidably connected to the mobile module, a clamping device, and a U-axis arranged at the bottom of the Z-axis module for rotatably connecting the clamping device. A cylinder for driving the clamping device to open and close is also installed on the Z-axis module. The Z-axis module is driven to move above the equipment body by the mobile module, and the clamping device is driven to open and close by the cylinder to grab or release the material.
[0012] Furthermore, the right platform and the left platform are both provided with a positioning device, which includes a plurality of positioning blocks, which are respectively arranged on the right platform and the left platform, and the positioning blocks are adapted to the bottom of the material frame to fix the position of the material frame.
[0013] Furthermore, a safety protection door is also provided on the equipment body.
[0014] The beneficial effect of the utility model is that the automatic capping equipment of the utility model realizes the whole process of automatic loading, conveying, picking, placing, transferring and unloading of the capping materials from the material frame through the coordinated work of the assembly line, the platform assembly, the grabbing unit and the transfer unit arranged inside the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional schematic diagram of the internal structure of an automatic capping device of the utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of an automatic capping device of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of a platform for an automatic capping device of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of a grabbing unit of an automatic capping device of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of a transfer unit of an automatic capping device of the utility model;
[0020] Figure 6 The utility model is a schematic diagram of the structure of a loading platform of an automatic capping device.
[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0022] 1. Equipment body; 11. Safety protection door; 2. Conveyor line; 3. Mobile module; 4. Stage assembly; 41. Right stage; 42. Left stage; 5. Loading platform; 51. Base; 52. Slide; 53. Guide rail; 54. First sensor; 55. Second sensor; 6. Grabbing unit; 61. Grabbing device; 62. First driving member; 63. Grabbing part; 7. Transfer unit; 71. Clamping device; 72. U-axis. DETAILED DESCRIPTION
[0023] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0024] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an automatic capping device includes an equipment body 1, a platform assembly 4 for conveying material frames is installed on one side of the equipment body 1, the platform assembly 4 includes a right platform 41 for loading and conveying material frames, and a left platform 42 for unloading material frames located on the other side of the equipment body 1 relative to the right platform 41, and a loading platform 5 is provided between the right platform 41 and the left platform 42 for conveying connection.
[0025] In the embodiment, a conveyor line 2 passing through the equipment body 1 is installed on the other side of the equipment body 1 relative to the stage assembly 4. The equipment body 1 is located between the conveyor line 2 and the stage assembly 4 and is also provided with a grabbing unit 6 for picking up and placing materials in the loading frame of the stage assembly 4. A moving module 3 is also provided on the equipment body 1, and a transfer unit 7 that can move above the equipment body 1 is slidably connected to the moving module 3. The transfer unit 7 is used to transfer materials between the assembly line and the grabbing unit 6.
[0026] In an embodiment, the loading platform 5 also includes a lifting assembly for lifting the loading platform 5, and the lifting assembly includes a base 51 whose bottom end is fixed to the bottom of the equipment body 1, and a vertical guide rail 53 is provided on the base 51. A motor is installed on the top of the base 51, and a slide 52 is driven by the motor and is slidably connected along the guide rail 53. The slide 52 is fixedly connected to the loading platform 5.
[0027] In an embodiment, the loading platform 5 also includes a sensing component for sensing the position of a material frame, the sensing component includes a first sensor 54 installed above the slide 52 for detecting whether the material protrudes from the material frame, and a second sensor 55 installed at the bottom of the loading platform 5 for detecting the position of the material frame. After the second sensor 55 detects that the material frame is in place, the lifting component is activated, so that the loading platform 5 drives the material frame to rise or fall.
[0028] In the embodiment, the grabbing unit 6 includes a grabbing device 61 installed on the equipment body 1 and a first driving member 62 that drives the grabbing device 61 to move through a synchronous belt. The grabbing device 61 is controlled by a cylinder and is provided with a grabbing part 63 that can be opened and closed to grab materials. The first driving member 62 drives the grabbing device 61 to move in the equipment body 1.
[0029] In the embodiment, the transfer unit 7 includes a Z-axis module slidably connected to the mobile module 3, a clamping device 71, and a U-axis 72 arranged at the bottom of the Z-axis module for rotatably connecting the clamping device 71. A cylinder for driving the clamping device 71 to open and close is also installed on the Z-axis module. The Z-axis module is driven to move above the equipment body 1 by the mobile module 3, and the clamping device 71 is driven to open and close by the cylinder to grab or release the material.
[0030] In the embodiment, both the right platform 41 and the left platform 42 are provided with a positioning device, which includes a plurality of positioning blocks, which are respectively arranged on the right platform 41 and the left platform 42, and the positioning blocks are adapted to the bottom of the material frame to fix the position of the material frame.
[0031] In the embodiment, a safety protection door 11 is also provided on the device body 1 to ensure that the device does not cause harm to personnel during operation.
[0032] In a specific embodiment, the material frame is loaded on the right carrier 41, and the positioning device on the right carrier 41 ensures that the material frame is accurately placed at the predetermined position. The right carrier 41 transports the material frame to the loading platform 5, and the loading platform 5 lifts the material frame to a suitable height through the action of its lifting component, so that the grabbing unit 6 grabs the capping material through its grabbing part 63. During this process, the first sensor 54 on the loading platform 5 detects the position change of the capping material in the material frame, thereby controlling the lifting component to lift the material frame so that the next capping is in a horizontal position that can be grabbed by the grabbing unit 6. The grabbing unit 6 drives the grabbing device 61 to reset after grabbing the capping through the first driving member 62. At this time, the capping is located in the center of the equipment body 1. The moving module 3 is connected to the Z-axis module above the equipment body 1 through sliding, so that the transfer unit 7 can It can move above the equipment body 1 to above the grabbing unit 6, and the clamping device 71 of the transfer unit 7 is opened and closed by the drive of the U-axis 72, so as to grab or release the material, so that the material can be transferred between the assembly line and the grabbing unit 6, and efficient material transfer is achieved. When the grabbing unit 6 completes the material grabbing, the first sensor 54 is a protection sensor, which detects whether the material protrudes from the material frame to avoid interference caused by the protruding lifting material and then jamming the material frame; the second sensor 55 is a position detection sensor, which is located below the material frame of the loading platform 5 to detect whether the material frame moves to the loading platform 5. After the material frame completes loading or taking out the material, the loading platform 5 transfers the material frame toward the side of the left platform 42, and unloads the processed material frame through the left platform 42. The positioning device on the left platform 42 ensures that the material frame is accurately placed at the unloading position.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic capping device, comprising a device body (1), characterized in that: A carrier assembly (4) capable of conveying a material frame is installed on one side of the equipment body (1), and the carrier assembly (4) comprises a right carrier (41) for loading and conveying the material frame, and a left carrier (42) for unloading the material frame, which is located on the other side of the equipment body (1) relative to the right carrier (41), and a loading platform (5) is provided between the right carrier (41) and the left carrier (42) for conveying connection.
2. The automatic capping device according to claim 1, characterized in that: A conveyor line (2) passing through the equipment body (1) is installed on the other side of the equipment body (1) relative to the platform assembly (4). The equipment body (1) is located between the conveyor line (2) and the platform assembly (4) and is also provided with a grabbing unit (6) for taking and placing materials in a loading frame of the platform assembly (4). A moving module (3) is also provided on the equipment body (1), and a transfer unit (7) movable above the equipment body (1) is slidably connected to the moving module (3). The transfer unit (7) is used to transfer materials between the assembly line and the grabbing unit (6).
3. The automatic capping device according to claim 1, characterized in that: The loading platform (5) further comprises a lifting assembly for lifting the loading platform (5), the lifting assembly comprising a base (51) having one end fixed to the bottom of the equipment body (1), a vertical guide rail (53) being provided on the base (51), a motor being installed at the top of the base (51), a slide seat (52) slidably connected along the guide rail (53) being driven by the motor, and the slide seat (52) being fixedly connected to the loading platform (5).
4. The automatic capping device according to claim 3, characterized in that: The loading platform (5) further comprises a sensing component for sensing the position of a material frame, the sensing component comprising a first sensor (54) mounted above the slide (52) for detecting whether the material protrudes from the material frame, and a second sensor (55) mounted at the bottom of the loading platform (5) for detecting the position of the material frame. After the second sensor (55) detects that the material frame is in place, the lifting component is activated, and the loading platform (5) drives the material frame to rise or fall.
5. The automatic capping device according to claim 2, characterized in that: The grabbing unit (6) comprises a grabbing device (61) mounted on the equipment body (1) and a first driving member (62) that drives the grabbing device (61) to move via a synchronous belt; the grabbing device (61) is provided with a grabbing portion (63) that can be opened and closed to grab materials via cylinder control; the first driving member (62) drives the grabbing device (61) to move within the equipment body (1).
6. The automatic capping device according to claim 2, characterized in that: The transfer unit (7) comprises a Z-axis module slidably connected to the moving module (3), a clamping device (71), and a U-axis (72) arranged at the bottom of the Z-axis module for rotatably connecting to the clamping device (71). The Z-axis module is also equipped with a cylinder for driving the clamping device (71) to open and close. The Z-axis module is driven by the moving module (3) to move above the equipment body (1), and the clamping device (71) is driven by the cylinder to open and close to grab or release materials.
7. The automatic capping device according to claim 1, characterized in that: The right platform (41) and the left platform (42) are both provided with positioning devices, the positioning devices comprising a plurality of positioning blocks, the plurality of positioning blocks being respectively provided on the right platform (41) and the left platform (42), the positioning blocks being adapted to the bottom of the material frame to fix the position of the material frame.
8. The automatic capping device according to claim 1, characterized in that: The equipment body (1) is also provided with a safety protection door (11).
