Anti-accumulation stacked screw sludge dewatering machine

The anti-pile-up screw stack sludge dewatering machine addresses sludge clogging by using a spiral stacking dehydration assembly and hydraulic telescopic cylinders to maintain efficient sludge dewatering by preventing accumulation and adjusting pressure, ensuring continuous filtration.

CN222226157UActive Publication Date: 2024-12-24山西正阳污水净化有限公司
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Patent Information

Application Number
CN202420458743.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2024-12-24
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

Screw stack sludge dewatering machines are prone to sludge clogging the filter screen, significantly reducing dewatering efficiency.

Method used

An anti-pile-up screw stack sludge dewatering machine with a spiral stacking dehydration assembly, flocculation stirring assembly, and hydraulic telescopic cylinders to prevent sludge accumulation and adjust dehydration pressure, combined with a filter assembly that allows relative movement between static and moving parts to filter sludge without blockage.

Benefits of technology

Prevents sludge accumulation and clogging, maintaining efficient sludge dewatering by adjusting dehydration pressure and ensuring continuous filtration through the filter assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-accumulation stacked screw sludge dewatering machine, which relates to the technical field of sludge dewatering equipment, and comprises a base, a shell and a sludge inlet, the upper side of the base is fixedly connected with a stacked screw dewatering assembly, the right side of the stacked screw dewatering assembly is provided with a flocculation stirring assembly, the stacked screw dewatering assembly is communicated with the flocculation stirring assembly through a pipeline, and the shell is provided with a sludge outlet. Three connecting shells are fixedly connected to the outer wall of the left side of the shell, driving assemblies are fixedly connected to the outer walls of the left sides of the three connecting shells, a control box is fixedly connected to the front side of the flocculation stirring assembly, the stacked screw dewatering assembly comprises a water collecting tank, the shell is fixedly connected to the upper side of the water collecting tank, and the right side of the water collecting tank communicates with a water outlet pipe. The sludge dewatering device comprises a shell, three sets of stacked spiral sheets are connected in the shell through bearings, the outer walls of the three sets of stacked spiral sheets are all sleeved with filtering assemblies, sprayers are fixedly connected to the upper side of the shell and located on the upper sides of the three sets of stacked spiral sheets, and the problem that existing sludge dewatering equipment is prone to being blocked is solved by means of the sludge dewatering device.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dewatering equipment, in particular to an anti-accumulation screw stacking sludge dewatering machine. Background Art

[0002] Sludge is the inevitable product of sewage treatment plants and sewage stations. Sludge that has not been properly treated will directly cause secondary pollution to water bodies and the atmosphere when it enters the environment, and will also pose a serious threat to the ecological environment and human activities. Therefore, sludge must be handled with great caution. Sludge can be divided into two processes: sludge dewatering process and sludge drying process. The equipment used in the sludge dewatering process is a sludge dewatering machine. Currently, the most commonly used sludge dewatering machine on the market is the screw stack sludge dewatering machine. However, the screw stack sludge dewatering machine is prone to sludge clogging the filter screen during use, which greatly reduces the dewatering efficiency. Therefore, it is necessary to design an anti-accumulation screw stack sludge dewatering machine to prevent accumulation and clogging. Utility Model Content

[0003] The utility model aims to provide an anti-pile-up screw stack sludge dewatering machine in view of the existing technical defects, so as to solve the problems raised in the above-mentioned background technology.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: an anti-deposition screw stacking sludge dewatering machine, comprising a base, a shell, and a mud inlet, a screw stacking dewatering assembly is fixedly connected to the upper side of the base, a flocculation stirring assembly is arranged on the right side of the screw stacking dewatering assembly, the screw stacking dewatering assembly is connected to the flocculation stirring assembly through a pipeline, three groups of connecting shells are fixedly connected to the left outer wall of the shell, the left outer walls of the three groups of connecting shells are fixedly connected to driving assemblies, and the front side of the flocculation stirring assembly is fixedly connected to a control box.

[0005] The spiral stacking dehydration assembly (2) comprises a water collecting tank (6), a housing (7) is fixedly connected to the upper side of the water collecting tank (6), a water outlet pipe (8) is connected to the right side of the water collecting tank (6), three groups of spiral stacking plates (9) are connected to the bearing inside the housing (7), the outer walls of the three groups of spiral stacking plates (9) are sleeved with a filter assembly (10), and a sprayer (11) is fixedly connected to the upper side of the housing (7) and located on the upper sides of the three groups of spiral stacking plates (9);

[0006] The shell (7) is provided with three groups of mud outlets (16) on the left side, and the three groups of mud inlets (36) are respectively located on the right sides of the three groups of connecting shells (4). A mud receiving plate (34) is fixedly connected to the lower side of the connecting shell (4).

[0007] The utility model further describes that the filter assembly includes three groups of connecting plates, six groups of connecting rods are fixedly connected between two adjacent groups of connecting plates and between the connecting plates and the shell, a plurality of groups of static plates are sleeved on the connecting rods, an active cavity is formed between two adjacent groups of static plates, a moving plate is arranged in the active cavity, and a gap is formed between the moving plate and the static plate.

[0008] The utility model further illustrates that four groups of sliding columns are fixedly connected to the peripheral side of the left outer wall of the three groups of mud outlets, and a back pressure plate is slidably connected to the sliding columns;

[0009] The back pressure plate is fixedly connected to one side away from the shell with four sets of hydraulic telescopic cylinders, and the four sets of hydraulic telescopic cylinders are fixedly connected to the left inner wall of the connecting shell;

[0010] The left side of the rotating shaft of the three groups of spiral stacks passes through the shell, the back pressure plate, the connecting shell and is connected with the gear of the driving component. The four groups of hydraulic telescopic cylinders are distributed at 90 degrees with the axis of the rotating shaft of the spiral stack as the center.

[0011] The utility model further illustrates that the driving assembly includes a gear box, a driving motor is fixedly connected to the upper side of the gear box, and an output end of the driving motor is connected to the rotating shaft gear of the stacked spiral pieces through the gear box.

[0012] The utility model further illustrates that the flocculation stirring assembly includes a support frame, a stirring box is fixedly connected to the upper side of the support frame, and a mud inlet box is fixedly connected to the right side of the stirring box;

[0013] A mud inlet cavity and a medicine adding cavity are respectively provided in the mud inlet box. The mud inlet cavity is located on the right side of the medicine adding cavity. A notch is provided between the mud inlet cavity and the medicine adding cavity.

[0014] The utility model further describes that the lower side of the dosing chamber is connected to the stirring box, the inner wall of the front side of the dosing chamber is connected to a dosing pipe, the input end of the dosing pipe is connected to a dosing device, and the dosing device is an existing dosing device for sludge dehydration and flocculation;

[0015] The lower side of the mud inlet cavity is connected with a mud inlet pipe and an overflow pipe respectively, the overflow pipe runs through the mud inlet box and the input end is located on the upper side of the mud inlet cavity and higher than the bottom side of the notch;

[0016] A fixing plate is fixedly connected to the upper side of the mixing box, a rotating motor is fixedly connected to the upper side of the fixing plate, an output end of the rotating motor passes through the fixing plate and is fixedly connected to an agitator, and the upper left side of the mixing box is connected to the mud inlet through a pipeline.

[0017] Compared with the prior art, the utility model has the following beneficial effects: the utility model, through the rotation of the stacked spiral sheets, causes the moving ring to produce relative movement between the stationary rings, so that the water in the sludge is filtered through the gap without causing blockage, thereby achieving the effect of squeezing and dehydrating the sludge;

[0018] By setting up hydraulic telescopic cylinders and back pressure plates, the dehydration and extrusion of sludge of different concentrations can be adjusted to prevent sludge accumulation and blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the structure of the utility model viewed from the bottom right corner;

[0022] Figure 3 It is a schematic diagram of the structure of the back pressure plate of the utility model;

[0023] Figure 4 It is a schematic diagram of the structure of the filter assembly of the utility model;

[0024] Figure 5 This is a schematic diagram of the split structure of the filter assembly of the utility model;

[0025] In the figure: 1. base; 2. spiral stacking dehydration component; 3. flocculation stirring component; 4. connecting shell; 5. driving component; 6. water collecting tank; 7. shell; 8. water outlet pipe; 9. spiral stacking; 10. filtering component; 11. sprayer; 12. connecting plate; 13. connecting rod; 14. static plate; 15. dynamic plate; 16. mud outlet; 17. sliding column; 18. back pressure plate; 19. hydraulic telescopic cylinder; 20. gear box; 21. driving motor; 22. supporting frame; 23. stirring box; 24. mud inlet box; 25. mud inlet chamber; 26. dosing chamber; 27. notch; 28. dosing pipe; 29. ​​mud inlet pipe; 30. overflow pipe; 31. fixing plate; 32. rotating motor; 33. agitator; 34. mud receiving plate; 35. control box; 36. mud inlet. DETAILED DESCRIPTION

[0026] The following is a further non-limiting detailed description of the technical solution of the utility model in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 The utility model provides a technical solution: an anti-deposition spiral sludge dewatering machine, comprising a base 1, a shell 7, and a mud inlet 36. A spiral dewatering assembly 2 is fixedly connected to the upper side of the base 1, a flocculation stirring assembly 3 is arranged on the right side of the spiral dewatering assembly 2, the spiral dewatering assembly 2 is connected to the flocculation stirring assembly 3 through a pipeline, three groups of connecting shells 4 are fixedly connected to the left outer wall of the shell 7, the three groups of connecting shells 4 are fixedly connected to the left outer walls with a driving assembly 5, and a control box 35 is fixedly connected to the front side of the flocculation stirring assembly 3.

[0028] The spiral stacking dewatering assembly 2 includes a water collecting trough 6, a shell 7 is fixedly connected to the upper side of the water collecting trough 6, a water outlet pipe 8 is connected to the right side of the water collecting trough 6, three groups of spiral stacking sheets 9 are connected to the bearings in the shell 7, and the outer walls of the three groups of spiral stacking sheets 9 are all sleeved with filter assemblies 10, and a sprayer 11 is fixedly connected to the upper side of the shell 7 and located on the upper side of the three groups of spiral stacking sheets 9, which is used to clean the filter assembly 10 during the sludge dewatering process.

[0029] The filter assembly 10 includes three groups of connecting plates 12, and six groups of connecting rods 13 are fixedly connected between two adjacent groups of connecting plates 12 and between the connecting plates 12 and the shell 7. A plurality of groups of static plates 14 are sleeved on the connecting rods 13. An active cavity is formed between two adjacent groups of static plates 14. A moving plate 15 is arranged in the active cavity. A gap is formed between the moving plate 15 and the static plate 14 for filtering the sludge water.

[0030] The left side of the shell 7 is provided with three groups of mud outlets 16, and the three groups of mud inlets 36 are respectively located on the right sides of the three groups of connecting shells 4, and the lower side of the connecting shell 4 is fixedly connected with a mud receiving plate 34;

[0031] Four sets of sliding columns 17 are fixedly connected to the left outer wall of the three sets of mud outlets 16, and a back pressure plate 18 is slidably connected to the sliding columns 17;

[0032] Four sets of hydraulic telescopic cylinders 19 are fixedly connected to the side of the back pressure plate 18 away from the housing 7, and the four sets of hydraulic telescopic cylinders 19 are fixedly connected to the left inner wall of the connecting shell 4;

[0033] The left side of the rotating shaft of the three sets of spiral stacks 9 passes through the housing 7, the back pressure plate 18, the connecting shell 4 and the drive assembly 5 are connected by gears, and the four sets of hydraulic telescopic cylinders 19 are distributed at 90 degrees with the rotating shaft axis of the spiral stack 9 as the center.

[0034] The driving assembly 5 includes a gear box 20 , and a driving motor 21 is fixedly connected to the upper side of the gear box 20 . The output end of the driving motor 21 is connected to the rotating shaft gear of the spiral stack 9 through the gear box 20 .

[0035] The flocculation stirring assembly 3 includes a support frame 22, a stirring box 23 is fixedly connected to the upper side of the support frame 22, a mud inlet box 24 is fixedly connected to the right side of the stirring box 23, a mud inlet chamber 25 and a drug adding chamber 26 are respectively provided in the mud inlet box 24, the mud inlet chamber 25 is located on the right side of the drug adding chamber 26, and a notch 27 is provided between the mud inlet chamber 25 and the drug adding chamber 26 to facilitate the sludge water in the mud inlet chamber 25 to enter the drug adding chamber 26;

[0036] The lower side of the dosing chamber 26 is connected to the stirring box 23, and the inner wall of the front side of the dosing chamber 26 is connected to a dosing pipe 28, and the input end of the dosing pipe 28 is connected to a dosing device, which is an existing dosing device for sludge dehydration and flocculation;

[0037] The lower side of the mud inlet chamber 25 is connected with a mud inlet pipe 29 and an overflow pipe 30 respectively. The overflow pipe 30 passes through the mud inlet box 24 and the input end is located at the upper side of the mud inlet chamber 25 and higher than the bottom side of the notch 27, so as to prevent mud and water in the mud inlet chamber 25 from escaping.

[0038] A fixed plate 31 is fixedly connected to the upper side of the mixing box 23, a rotating motor 32 is fixedly connected to the upper side of the fixed plate 31, an output end of the rotating motor 32 passes through the fixed plate 31 and is fixedly connected to an agitator 33, and the upper left side of the mixing box 23 is connected to a mud inlet 36 through a pipeline.

[0039] In this embodiment, the sludge water enters the sludge inlet chamber 25 through the sludge inlet pipe 29, and enters the dosing chamber 26 through the notch 27. At this time, the dosing device adds medicine into the dosing chamber 26, and the sludge water after the dosing enters the stirring chamber through the lower side of the dosing chamber 26. Under the action of the stirrer 33, the sludge water condenses into flocs.

[0040] Then, the flocculent sludge water enters the cavity formed by the filter assembly 10 and the spiral disc 9 through the pipeline from the mud inlet 36, and the driving assembly 5 is started to drive the spiral disc 9 to rotate. The spiral disc pushes the moving disc 15 in the filter assembly 10 in a spiral manner, so that the water in the sludge penetrates into the water collection tank 6 through the gap between the moving disc 15 and the static disc 14, and flows out from the outlet pipe 8;

[0041] The filtered sludge continues to move toward the mud outlet 16 under the rotation of the spiral stack 9. When the filtered sludge water reaches a certain level, the sludge accumulates at the left end of the spiral stack 9. When a certain pressure is reached, the sludge is forced to squeeze out from the gap between the back pressure plate 18 and the mud outlet 16, falls on the mud receiving plate 34 and enters the collection box.

[0042] When the density of sludge in the sludge water is too high and accumulates at the end of the spiral stack 9, causing the rotation speed of the spiral stack 9 to decrease, the hydraulic telescopic cylinder 19 is controlled to retract, so that the gap between the back pressure plate 18 and the mud outlet 16 becomes larger, thereby improving the mud discharge efficiency at the end of the spiral stack 9 and preventing excessive accumulation of sludge at the end of the spiral stack 9.

[0043] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0044] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit them. Although the utility model is described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. An anti-deposition spiral sludge dewatering machine, comprising a base (1), a housing (7), and a sludge inlet (36), characterized in that: The upper side of the base (1) is fixedly connected to a spiral stacking dehydration assembly (2), a flocculation stirring assembly (3) is arranged on the right side of the spiral stacking dehydration assembly (2), the spiral stacking dehydration assembly (2) and the flocculation stirring assembly (3) are connected via a pipeline, three groups of connection shells (4) are fixedly connected to the left outer wall of the shell (7), the left outer walls of the three groups of connection shells (4) are all fixedly connected to a driving assembly (5), and the front side of the flocculation stirring assembly (3) is fixedly connected to a control box (35); The spiral stacking dehydration assembly (2) comprises a water collecting tank (6), a housing (7) is fixedly connected to the upper side of the water collecting tank (6), a water outlet pipe (8) is connected to the right side of the water collecting tank (6), three groups of spiral stacking plates (9) are connected to the bearing inside the housing (7), the outer walls of the three groups of spiral stacking plates (9) are sleeved with a filter assembly (10), and a sprayer (11) is fixedly connected to the upper side of the housing (7) and located on the upper sides of the three groups of spiral stacking plates (9); The shell (7) is provided with three groups of mud outlets (16) on the left side, and the three groups of mud inlets (36) are respectively located on the right sides of the three groups of connecting shells (4). A mud receiving plate (34) is fixedly connected to the lower side of the connecting shell (4).

2. The anti-deposition screw sludge dewatering machine according to claim 1, characterized in that: The filter assembly (10) comprises three groups of connecting plates (12), six groups of connecting rods (13) are fixedly connected between two adjacent groups of connecting plates (12) and between the connecting plates (12) and the housing (7), a plurality of groups of static plates (14) are sleeved on the connecting rods (13), an active cavity is formed between two adjacent groups of static plates (14), a moving plate (15) is arranged in the active cavity, and a gap is formed between the moving plate (15) and the static plate (14).

3. The anti-deposition spiral sludge dewatering machine according to claim 2, characterized in that: Four groups of sliding columns (17) are fixedly connected to the peripheral side of the left outer wall of the three groups of mud outlets (16), and a back pressure plate (18) is slidably connected to the sliding columns (17); The back pressure plate (18) is fixedly connected to one side away from the housing (7) with four groups of hydraulic telescopic cylinders (19), and the four groups of hydraulic telescopic cylinders (19) are fixedly connected to the left inner wall of the connecting shell (4); The left side of the rotating shaft of the three groups of spiral stacks (9) passes through the housing (7), the back pressure plate (18), the connecting shell (4) and the drive assembly (5) and is gear-connected. The four groups of hydraulic telescopic cylinders (19) are distributed at 90 degrees with the rotating shaft of the spiral stack (9) as the center.

4. The anti-deposition screw stack sludge dewatering machine according to claim 3, characterized in that: The driving assembly (5) comprises a gear box (20), the upper side of which is fixedly connected to a driving motor (21), and the output end of the driving motor (21) is connected to the rotating shaft gear of the spiral stack (9) through the gear box (20).

5. The anti-deposition screw stack sludge dewatering machine according to claim 4, characterized in that: The flocculation stirring assembly (3) comprises a support frame (22), a stirring box (23) is fixedly connected to the upper side of the support frame (22), and a mud inlet box (24) is fixedly connected to the right side of the stirring box (23); The mud inlet box (24) is provided with a mud inlet chamber (25) and a medicine adding chamber (26), the mud inlet chamber (25) is located on the right side of the medicine adding chamber (26), and a notch (27) is provided between the mud inlet chamber (25) and the medicine adding chamber (26).

6. The anti-deposition screw stack sludge dewatering machine according to claim 5, characterized in that: The lower side of the dosing chamber (26) is connected to the stirring box (23), the front inner wall of the dosing chamber (26) is connected to a dosing pipe (28), and the input end of the dosing pipe (28) is connected to a dosing device, which is an existing dosing device for sludge dehydration and flocculation; The lower side of the mud inlet chamber (25) is respectively connected with a mud inlet pipe (29) and an overflow pipe (30); the overflow pipe (30) passes through the mud inlet box (24) and the input end is located on the upper side of the mud inlet chamber (25) and higher than the bottom side of the notch (27); A fixing plate (31) is fixedly connected to the upper side of the mixing box (23), a rotating motor (32) is fixedly connected to the upper side of the fixing plate (31), an output end of the rotating motor (32) passes through the fixing plate (31) and is fixedly connected to an agitator (33), and the upper left side of the mixing box (23) is connected to a mud inlet (36) through a pipeline.