Wheat bran modification fermentation device

The wheat bran modified fermentation device addresses uneven fermentation liquid distribution by using a servo motor-driven partition plate and stirring mechanism, enhancing fermentation efficiency and preventing wheat bran adhesion, thus improving overall fermentation results.

CN222226318UActive Publication Date: 2024-12-24SHANGHAI TIANXIN GREEN FOOD CO LTD
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Patent Information

Application Number
CN202420777721.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-24
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

Traditional wheat bran modified fermentation devices face inefficiencies due to uneven distribution of fermentation liquid, leading to localized fermentation issues.

Method used

A wheat bran modified fermentation device that employs a quantitative and even mixing system using a partition plate and stirring mechanism, driven by a servo motor and bevel gears, to ensure uniform distribution of fermentation liquid and prevent wheat bran adhesion.

Benefits of technology

Enhances fermentation efficiency by ensuring even mixing of fermentation liquid with wheat bran and prevents wheat bran from adhering to the fermentation barrel's inner wall, thereby improving overall fermentation outcomes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wheat bran modification, and discloses a wheat bran modification fermentation device which comprises a fermentation barrel, a top cover is fixedly installed above the fermentation barrel, a feeding port is formed in the left end of the top cover, and a discharging barrel is fixedly installed above the fermentation barrel; the stirring mechanism is arranged in the fermentation barrel; and the discharging mechanism is arranged in the discharging barrel. According to the wheat bran modification fermentation device disclosed by the utility model, a material is poured into the blanking barrel through a chute, and then a servo motor is started, so that a bevel gear I rotates to drive a bevel gear II to rotate, and a partition plate is driven by a circular shaft to do circular motion, so that fermentation liquid is uniformly and quantitatively conveyed into the fermentation barrel to be mixed with wheat bran; according to the wheat bran modification fermentation device, fermentation liquor is uniformly and quantitatively transported, so that the fermentation liquor and wheat bran are fully mixed, and the fermentation efficiency of the wheat bran is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wheat bran modification, and more specifically, to a wheat bran modification fermentation device. Background Art

[0002] Wheat bran, also known as wheat bran, is a by-product of wheat flour processing. It is wheat yellow in color and in flaky or powdery form. Wheat bran modification refers to the method of changing the material form or properties of wheat bran by physical and chemical means, including microwave, steam, extrusion, superheated steam, fermentation and enzyme treatment.

[0003] The traditional wheat bran modified fermentation device has the following shortcomings: the traditional wheat bran modified fermentation device needs to mix the wet wheat bran and the fermentation liquid in a certain proportion and stir evenly to ensure that the fermentation agent is evenly distributed in the wheat bran, but the traditional fermentation device generally directly pours the fermentation agent into the wheat bran, stirs it and then ferments it. This mixing method may affect the fermentation efficiency due to excessive local fermentation liquid. Therefore, it needs to be improved. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a wheat bran modified fermentation device, which has the advantage of quantitatively and evenly mixing fermentation liquid.

[0005] To achieve the above object, the utility model provides the following technical solution: a wheat bran modified fermentation device, comprising:

[0006] A fermentation barrel, wherein a top cover is fixedly installed on the top of the fermentation barrel, a feed inlet is opened at the left end of the top cover, and a feed barrel is fixedly installed on the top of the fermentation barrel;

[0007] A stirring mechanism, wherein the stirring mechanism is arranged inside the fermentation barrel;

[0008] A material discharge mechanism, wherein the material discharge mechanism is arranged inside the material discharge barrel;

[0009] Wherein, the unloading mechanism includes a rotating drum;

[0010] The rotating drum is fixedly connected to the inside of the lower material barrel, an inclined groove is provided on the top of the lower material barrel, an opening one is provided above the rotating drum, the inclined groove corresponds to the opening one, a circular shaft is rotatably installed inside the rotating drum, a partition plate is evenly and fixedly installed on the outside of the circular shaft, the top of the partition plate is fitted with the inner wall of the rotating drum, an opening two is provided at the bottom of the rotating drum, a transverse hole is provided at the bottom of the lower material barrel, the opening two corresponds to the transverse hole.

[0011] As a preferred technical solution of the utility model, the stirring mechanism includes a stirring rod;

[0012] A driving assembly is provided above the fermentation barrel, and a rotating shaft extending to the interior of the fermentation barrel is fixedly installed below the driving assembly, the stirring rod is evenly fixedly installed on the outside of the rotating shaft, connecting rods are fixedly installed on the outsides of both ends of the rotating shaft, a mounting rod is fixedly installed on the outer end of the connecting rod, a cleaning blade is fixedly installed on the front side of the mounting rod, and the cleaning blade is in contact with the inner wall of the fermentation barrel.

[0013] As a preferred technical solution of the utility model, the driving assembly includes a bevel gear 1;

[0014] The bevel gear 1 is rotatably connected to the top of the fermentation barrel, the rotating shaft is fixedly connected to the bottom of the bevel gear 1, a transmission shaft is fixedly installed above the bevel gear 1, a servo motor is fixedly installed above the left end of the fermentation barrel, and the output end of the servo motor is vertically upward and connected to the transmission shaft through a crawler drive.

[0015] As a preferred technical solution of the utility model, a bevel gear 2 is provided on the rear side of the discharge barrel, and the bevel gear 2 is meshed with the bevel gear 1. The rear end of the circular shaft extends to the outside of the discharge barrel and is fixedly connected to the front side of the bevel gear 2.

[0016] As a preferred technical solution of the utility model, a fixed round block 1 is fixedly installed above the servo motor, and the fixed round block 1 is located above the crawler track.

[0017] As a preferred technical solution of the utility model, a second fixed round block is fixedly installed above the transmission shaft, and the second fixed round block is located above the crawler track.

[0018] As a preferred technical solution of the utility model, a rectangular hole is opened on the top of the top cover, and the rectangular hole corresponds to the horizontal hole.

[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0020] 1. The utility model pours the chute into the interior of the discharge barrel, and then starts the servo motor to rotate the bevel gear 1 to drive the bevel gear 2 to rotate, thereby driving the partition plate to make a circular motion through the circular shaft, so that the fermentation liquid is evenly and quantitatively transported to the interior of the fermentation barrel to be mixed with wheat bran. Compared with the traditional wheat bran modification fermentation device, the wheat bran modification fermentation device improves the fermentation efficiency of the wheat bran by evenly and quantitatively transporting the fermentation liquid.

[0021] 2. The utility model drives the bevel gear to rotate by a servo motor, so that the rotating shaft drives the stirring rod and the connecting rod to rotate, the inside of the fermentation barrel is stirred by the stirring rod, and the inner wall of the fermentation barrel is cleaned by the cleaning blade driven by the connecting rod. Compared with the traditional wheat bran modification fermentation device, the wheat bran modification fermentation device cleans the inner wall of the fermentation barrel by rotating the cleaning blade around the inner wall of the fermentation barrel, thereby preventing the wheat bran from adhering to the upper inner wall of the fermentation barrel. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 It is a schematic diagram of a transverse section of the utility model;

[0024] Figure 3 for Figure 2 A schematic diagram of the local enlarged structure at point A in the middle;

[0025] Figure 4 It is a transverse cross-sectional schematic diagram of the material feeding mechanism of the utility model;

[0026] Figure 5 It is a schematic diagram of the top cover of the utility model.

[0027] In the figure: 1. fermentation barrel; 2. top cover; 3. discharge barrel; 4. bevel gear 1; 5. servo motor; 6. transmission shaft; 7. crawler track; 8. fixed round block 1; 9. fixed round block 2; 10. rotating shaft; 11. stirring rod; 12. connecting rod; 13. mounting rod; 14. cleaning blade; 15. feed inlet; 16. rectangular hole; 17. inclined slot; 18. rotating drum; 19. opening 1; 20. opening 2; 21. horizontal hole; 22. bevel gear 2; 23. round shaft; 24. partition plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] like Figures 1 to 5 As shown, the utility model provides a wheat bran modified fermentation device, comprising:

[0030] A fermentation barrel 1, a top cover 2 is fixedly installed on the top of the fermentation barrel 1, a feed inlet 15 is opened at the left end of the top cover 2, and a lower barrel 3 is fixedly installed on the top of the fermentation barrel 1;

[0031] A stirring mechanism, which is arranged inside the fermentation barrel 1;

[0032] A material discharge mechanism, which is arranged inside the material discharge barrel 3;

[0033] Wherein, the material discharging mechanism includes a rotating drum 18;

[0034] The rotating drum 18 is fixedly connected to the inside of the lower material drum 3. An inclined groove 17 is provided on the top of the lower material drum 3. An opening 19 is provided above the rotating drum 18, and the inclined groove 17 corresponds to the opening 19. A circular shaft 23 is rotatably installed inside the rotating drum 18, and a partition plate 24 is evenly and fixedly installed on the outside of the circular shaft 23. The top of the partition plate 24 fits with the inner wall of the rotating drum 18. An opening 20 is provided at the bottom of the rotating drum 18, and a transverse hole 21 is provided at the bottom of the lower material drum 3, and the opening 20 corresponds to the transverse hole 21.

[0035] The fermentation liquid is poured into the interior of the discharge barrel 3 through the chute 17, and then the servo motor 5 is started. The servo motor 5 drives the transmission shaft 6 to rotate through the track 7, the transmission shaft 6 drives the bevel gear 1 4 to rotate, the bevel gear 1 4 drives the bevel gear 2 22 to rotate, the bevel gear 2 22 drives the circular shaft 23 to rotate, and the circular shaft 23 drives the partition plate 24 to make a circular motion, so that the fermentation liquid is evenly and quantitatively transported to the interior of the transverse hole 21 through the partition plate 24, and is transported to the interior of the fermentation barrel 1 through the rectangular hole 16 to mix with the wheat bran.

[0036] By pouring the chute 17 into the interior of the discharge barrel 3 and then starting the servo motor 5, the bevel gear 1 4 is rotated to drive the bevel gear 2 22 to rotate, thereby driving the partition plate 24 to make a circular motion through the circular shaft 23, so that the fermentation liquid is evenly and quantitatively transported to the interior of the fermentation barrel 1 to be mixed with the wheat bran. Compared with the traditional wheat bran modification fermentation device, the wheat bran modification fermentation device improves the fermentation efficiency of the wheat bran by evenly and quantitatively transporting the fermentation liquid.

[0037] Wherein, the stirring mechanism includes a stirring rod 11;

[0038] A driving assembly is provided above the fermentation barrel 1, and a rotating shaft 10 extending to the interior of the fermentation barrel 1 is fixedly installed below the driving assembly, and a stirring rod 11 is evenly fixedly installed on the outside of the rotating shaft 10. Connecting rods 12 are fixedly installed on the outsides of both ends of the rotating shaft 10, and a mounting rod 13 is fixedly installed on the outer end of the connecting rod 12. A cleaning blade 14 is fixedly installed on the front side of the mounting rod 13, and the cleaning blade 14 is in contact with the inner wall of the fermentation barrel 1.

[0039] The servo motor 5 is started, and the servo motor 5 drives the transmission shaft 6 to rotate through the crawler 7, and the transmission shaft 6 drives the bevel gear 4 to rotate, thereby driving the rotating shaft 10 to rotate, and the rotating shaft 10 drives the stirring rod 11 to rotate to stir the wheat bran inside the fermentation barrel 1. At the same time, the rotating shaft 10 drives the connecting rod 12 to rotate, and the connecting rod 12 drives the mounting rod 13 to rotate, and the mounting rod 13 drives the cleaning blade 14 to rotate around the inner wall of the fermentation barrel 1 to clean the wheat bran adhered to the inner wall of the fermentation barrel 1.

[0040] The servo motor 5 drives the bevel gear 4 to rotate, so that the rotating shaft 10 drives the stirring rod 11 and the connecting rod 12 to rotate, the stirring rod 11 is used to stir the interior of the fermentation barrel 1, and the connecting rod 12 drives the cleaning blade 14 to clean the inner wall of the fermentation barrel 1. Compared with the traditional wheat bran modification fermentation device, the wheat bran modification fermentation device cleans the inner wall of the fermentation barrel 1 by rotating the cleaning blade 14 around the inner wall of the fermentation barrel 1, thereby preventing the wheat bran from sticking to the upper inner wall of the fermentation barrel 1.

[0041] Wherein, the driving assembly includes a bevel gear 4;

[0042] A bevel gear 4 is rotatably connected to the top of the fermentation barrel 1, a rotating shaft 10 is fixedly connected to the bottom of the bevel gear 4, a transmission shaft 6 is fixedly installed above the bevel gear 4, a servo motor 5 is fixedly installed above the left end of the fermentation barrel 1, and an output end of the servo motor 5 is vertically upward and connected to the transmission shaft 6 through a crawler belt 7.

[0043] The servo motor 5 is started, and the servo motor 5 drives the transmission shaft 6 to rotate through the crawler belt 7, and the transmission shaft 6 drives the bevel gear 1 4 to rotate, thereby driving the rotating shaft 10 to rotate.

[0044] Among them, a bevel gear 22 is opened on the rear side of the discharge barrel 3, and the bevel gear 22 is meshed with the bevel gear 1 4. The rear end of the circular shaft 23 extends to the outside of the discharge barrel 3 and is fixedly connected to the front side of the bevel gear 22.

[0045] The servo motor 5 drives the bevel gear 1 4 to rotate, and the bevel gear 1 4 drives the bevel gear 2 22 to rotate, thereby driving the circular shaft 23 to rotate to complete the material unloading.

[0046] Among them, a fixed round block 8 is fixedly installed above the servo motor 5, and the fixed round block 8 is located above the crawler belt 7.

[0047] By installing the fixed round block 8 above the servo motor 5 , the fixed round block 8 limits the track 7 to prevent the track 7 from detaching from the servo motor 5 .

[0048] Among them, a fixed round block 2 9 is fixedly installed above the transmission shaft 6 , and the fixed round block 2 9 is located above the crawler belt 7 .

[0049] By installing the fixed round block 2 9 above the transmission shaft 6 , the fixed round block 2 9 limits the track 7 to prevent the track 7 from being separated from the transmission shaft 6 .

[0050] A rectangular hole 16 is formed on the top of the top cover 2 , and the rectangular hole 16 corresponds to the transverse hole 21 .

[0051] The fermentation liquid moves to the inside of the transverse hole 21 through the feeding mechanism, is transported to the top of the rectangular hole 16 through the transverse hole 21 , and is transported to the inside of the fermentation barrel 1 through the rectangular hole 16 .

[0052] The working principle and use process of this utility model:

[0053] The fermentation liquid is poured into the interior of the discharge barrel 3 through the chute 17, and then the servo motor 5 is started. The servo motor 5 drives the transmission shaft 6 to rotate through the track 7, the transmission shaft 6 drives the bevel gear 1 4 to rotate, the bevel gear 1 4 drives the bevel gear 2 22 to rotate, the bevel gear 2 22 drives the circular shaft 23 to rotate, and the circular shaft 23 drives the partition plate 24 to make a circular motion, so that the fermentation liquid is evenly and quantitatively transported to the interior of the transverse hole 21 through the partition plate 24, and is transported to the interior of the fermentation barrel 1 through the rectangular hole 16 to mix with the wheat bran.

[0054] The servo motor 5 is started, and the servo motor 5 drives the transmission shaft 6 to rotate through the crawler 7, and the transmission shaft 6 drives the bevel gear 4 to rotate, thereby driving the rotating shaft 10 to rotate, and the rotating shaft 10 drives the stirring rod 11 to rotate to stir the wheat bran inside the fermentation barrel 1. At the same time, the rotating shaft 10 drives the connecting rod 12 to rotate, and the connecting rod 12 drives the mounting rod 13 to rotate, and the mounting rod 13 drives the cleaning blade 14 to rotate around the inner wall of the fermentation barrel 1 to clean the wheat bran adhered to the inner wall of the fermentation barrel 1.

[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wheat bran modified fermentation device, characterized in that, include: A fermentation barrel (1), wherein a top cover (2) is fixedly mounted on the top of the fermentation barrel (1), a feed inlet (15) is provided at the left end of the top cover (2), and a lower barrel (3) is fixedly mounted on the top of the fermentation barrel (1); A stirring mechanism, wherein the stirring mechanism is arranged inside the fermentation barrel (1); A material discharge mechanism, the material discharge mechanism being arranged inside the material discharge barrel (3); Wherein, the unloading mechanism comprises a rotating drum (18); The rotating drum (18) is fixedly connected to the inside of the lower material drum (3); an inclined groove (17) is provided on the top of the lower material drum (3); an opening one (19) is provided on the top of the rotating drum (18); the inclined groove (17) corresponds to the opening one (19); a circular shaft (23) is rotatably installed inside the rotating drum (18); a partition plate (24) is evenly and fixedly installed on the outer side of the circular shaft (23); the top end of the partition plate (24) is in contact with the inner wall of the rotating drum (18); an opening two (20) is provided at the bottom of the rotating drum (18); a transverse hole (21) is provided at the bottom of the lower material drum (3); the opening two (20) corresponds to the transverse hole (21).

2. A wheat bran modified fermentation device according to claim 1, characterized in that: The stirring mechanism comprises a stirring rod (11); A driving assembly is arranged above the fermentation barrel (1), a rotating shaft (10) extending into the interior of the fermentation barrel (1) is fixedly installed below the driving assembly, the stirring rod (11) is evenly fixedly installed on the outside of the rotating shaft (10), connecting rods (12) are fixedly installed on the outsides of both ends of the rotating shaft (10), a mounting rod (13) is fixedly installed on the outer end of the connecting rod (12), a cleaning blade (14) is fixedly installed on the front side of the mounting rod (13), and the cleaning blade (14) is in contact with the inner wall of the fermentation barrel (1).

3. A wheat bran modified fermentation device according to claim 2, characterized in that: The drive assembly includes a bevel gear 1 (4); The bevel gear one (4) is rotatably connected to the top of the fermentation barrel (1), the rotating shaft (10) is fixedly connected to the bottom of the bevel gear one (4), a transmission shaft (6) is fixedly installed above the bevel gear one (4), a servo motor (5) is fixedly installed above the left end of the fermentation barrel (1), and the output end of the servo motor (5) is vertically upward and is connected to the transmission shaft (6) through a crawler belt (7).

4. A wheat bran modified fermentation device according to claim 1, characterized in that: The rear side of the discharge barrel (3) is provided with a bevel gear 2 (22), which is meshed with the bevel gear 1 (4), and the rear end of the circular shaft (23) extends to the outside of the discharge barrel (3) and is fixedly connected to the front side of the bevel gear 2 (22).

5. A wheat bran modified fermentation device according to claim 3, characterized in that: A fixed round block (8) is fixedly mounted above the servo motor (5), and the fixed round block (8) is located above the crawler belt (7).

6. A wheat bran modified fermentation device according to claim 3, characterized in that: A second fixed round block (9) is fixedly installed above the transmission shaft (6), and the second fixed round block (9) is located above the crawler belt (7).

7. A wheat bran modified fermentation device according to claim 1, characterized in that: A rectangular hole (16) is provided above the top cover (2), and the rectangular hole (16) corresponds to the transverse hole (21).