Cooling device for heat treatment of metal parts

By designing cooling devices for support units, air drying units, lifting components and fixed components, the servo motor and fan are used to solve the problem of poor cooling effect of rectangular or block metal parts, achieving more efficient cooling and drying.

CN222226440UActive Publication Date: 2024-12-24ZHENJIANG HAOYU TOOLS CO LTD
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Patent Information

Application Number
CN202421051856.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-24
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing metal parts heat treatment cooling device has poor cooling effect when dealing with rectangular or block metal parts, and after cooling, the drum will not easily dry, which affects the rapid drying of the metal parts.

Method used

A cooling device including a support unit, an air drying unit, a lifting assembly and a fixing assembly is designed, and the flipped metal part is driven by a servo motor to rotate the bottom box and accelerate drying with a fan and coolant.

Benefits of technology

Improves the cooling effect of rectangular or block metal parts and accelerates the drying process by rotation, reducing water stain residue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling device for heat treatment of metal parts, which structurally comprises a supporting unit, a cooling unit and a cooling unit, the supporting unit comprises a base, a support is fixedly connected to the top of the base, and a water tank is mounted in the center of the top of the base; and the air drying unit comprises a top plate, the top plate is fixedly installed on the support, and the edge of the bottom of the top plate is fixedly connected with a rectangular frame. When the metal piece turnover device is used, a metal piece is placed in the bottom box, the top box is covered through a bolt to be fixed, a rotating handle is rotated, a driving gear and a driven gear are meshed to drive a screw to rotate, a first connecting block is made to move downwards, then a servo motor is started, the servo motor drives a second rotating rod and the bottom box to rotate, and the bottom box rotates to turn over the metal piece inside. Meanwhile, the flowability of cooling liquid in the water tank is improved; and after cooling is completed, the servo motor is closed, the rotating handle is rotated reversely, the fixing assembly moves upwards into the rectangular frame, the draught fan is started, and the draught fan generates airflow to rapidly air the metal part in the bottom box.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment of metal parts, in particular to a cooling device for heat treatment of metal parts. Background Art

[0002] Heat treatment of metal parts is a complex process. It improves the performance of materials by changing the physical and sometimes chemical properties of metals. It is an indispensable part of metal processing and can significantly improve the performance and reliability of metal parts. During the heat treatment of metal parts, cooling processes such as tempering can be used to stabilize the size of metal parts and reduce dimensional fluctuations caused by temperature changes. Therefore, cooling devices play a vital role in the production of metal parts. It is not only related to the performance and quality of metal parts, but also affects the production efficiency and cost of parts.

[0003] A metal heat treatment cooling device disclosed in publication number CN220201499U, although during the cooling process, the utility model can drive the pulley to rotate by starting the driving motor and then cooperating with the belt, thereby driving the five sets of rollers to rotate, so as to achieve the purpose of turning the metal placed between the rollers, thereby achieving the purpose of improving the cooling effect of the metal, which is more practical; when the treatment is completed, the rotating device can be lifted up by controlling the lifting motor to rotate in the opposite direction, so as to take out the metal parts, which is convenient for taking out the metal parts.

[0004] However, the metal parts heat treatment cooling device can only turn over rod-shaped metals, and the turning effect of rectangular or block-shaped metal parts is poor, and the cooling effect is relatively low. When the cooled metal parts are taken out, the roller will bring out large water stains, which makes it difficult for the metal parts to dry quickly. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] Therefore, in order to solve the above technical problems, the utility model provides the following technical solutions: a cooling device for heat treatment of metal parts, the cooling device for heat treatment of metal parts comprising:

[0007] The support unit comprises a base, a bracket is fixedly connected to the top of the base, and a water tank is installed at the center of the top of the base;

[0008] The air drying unit comprises a top plate, the top plate is fixedly mounted on the bracket, a rectangular frame is fixedly connected to the edge of the bottom of the top plate, and a fan is installed in the top plate;

[0009] The lifting assembly comprises a first rotating rod, the first rotating rod is rotatably connected to one side of the base, one end of the first rotating rod is fixedly connected to a rotating handle, the surface of the first rotating rod is rotatably connected to a driving gear, the surface of the driving gear is meshed with a driven gear, the upper part of the driven gear is fixedly connected to a screw rod, and the surface of the screw rod is threadedly connected to a first connecting block;

[0010] The fixing assembly includes a bottom box, one side of which is rotatably connected to a fixing block via a second rotating rod, the fixing block is fixedly connected to the bottom of a first connecting block, a circular hole is opened on the surface of the bottom box, a bolt is inserted into the circular hole, and a nut is threadedly connected to the surface of the bolt.

[0011] As a preferred solution of the cooling device for heat treatment of metal parts of the utility model, a mounting groove is provided inside the fixing block, and a servo motor is fixedly installed inside the mounting groove.

[0012] As a preferred solution of the cooling device for heat treatment of metal parts of the utility model, wherein: the output end of the servo motor is spline-connected with a transmission rod, and one end of the transmission rod is fixedly connected to one end of the second rotating rod.

[0013] As a preferred solution of the cooling device for heat treatment of metal parts of the utility model, a top box is detachably connected to the top of the bottom box, and water-permeable grooves are provided on both the bottom box and the top box.

[0014] As a preferred solution of the cooling device for heat treatment of metal parts of the utility model, the other side of the bottom box is rotatably connected to a second connecting block through a second rotating rod, and a through hole is opened in the second connecting block.

[0015] As a preferred solution of the cooling device for heat treatment of metal parts of the utility model, a connecting rod is inserted into the through hole, and the connecting rod is fixedly connected between the base and the top plate.

[0016] Beneficial effects of the utility model:

[0017] When in use, put the metal parts into the bottom box and cover the top box with bolts to fix them, turn the handle, and the screw rod is driven to rotate through the meshing of the driving gear and the driven gear to move the first connecting block downward, and then start the servo motor, the servo motor drives the second rotating rod and the bottom box to rotate, the bottom box rotates to turn over the internal metal parts, and at the same time increases the fluidity of the coolant in the water tank, so that the cooling effect of the metal parts is better; after cooling is completed, turn off the servo motor, rotate the handle in the opposite direction, move the fixed component up to the rectangular frame, start the fan, and the fan generates airflow to quickly dry the metal parts in the bottom box. The servo motor drives the bottom box to rotate to further accelerate the drying of the metal parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0019] Figure 1 The utility model is a schematic diagram of the overall structure of the cooling device for heat treatment of metal parts.

[0020] Figure 2 It is a schematic structural diagram of a support unit of a cooling device for heat treatment of metal parts according to the utility model.

[0021] Figure 3 It is a structural schematic diagram of the lifting assembly of the cooling device for heat treatment of metal parts of the utility model.

[0022] Figure 4 It is a structural schematic diagram of a fixing assembly of a cooling device for heat treatment of metal parts according to the utility model.

[0023] Figure 5 It is a schematic cross-sectional structure diagram of the overall cooling device for heat treatment of metal parts of the utility model.

[0024] In the figure: 100, support unit; 101, base; 102, bracket; 103, water tank;

[0025] 200, air drying unit; 201, top plate; 202, rectangular frame; 203, fan;

[0026] 300, lifting assembly; 301, first rotating rod; 302, rotating handle; 303, driving gear; 304, driven gear; 305, screw rod; 306, first connecting block;

[0027] 400, fixing assembly; 401, bottom box; 4011, top box; 4012, water-permeable groove; 402, second rotating rod; 4021, second connection; 4022, connecting rod; 403, fixing block; 4031, servo motor; 404, bolt; 405, nut. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0031] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0032] Example 1

[0033] Reference Figure 1 -5, is the first embodiment of the utility model, which provides a cooling device for heat treatment of metal parts, the structure of which includes:

[0034] The support unit 100 includes a base 101, a bracket 102 is fixedly connected to the top of the base 101, a water tank 103 is installed at the center of the top of the base 101, the base 101 increases the stability of the device, the bracket 102 supports and fixes the top plate 201, and the coolant is injected into the water tank 103, and the metal parts are cooled by the coolant;

[0035] The air drying unit 200 includes a top plate 201, which is fixedly mounted on the bracket 102. A rectangular frame 202 is fixedly connected to the edge of the bottom of the top plate 201. A fan 203 is installed in the top plate 201. When in use, the fixed component 400 is raised into the rectangular frame 202, and the fan 203 is started. The fan 203 generates airflow to quickly air dry the metal parts in the bottom box 401. Then, the servo motor 4031 is started. The servo motor 4031 drives the second rotating rod 402 to rotate, thereby driving the bottom box 401 and the top box 4011 to rotate. During the rotation of the bottom box 401, the water stains thrown away are blocked by the rectangular frame 202 and fall into the water tank 103, and the air drying of the metal parts is further accelerated by the rotation.

[0036] The lifting assembly 300 includes a first rotating rod 301, which is rotatably connected to one side of the inside of the base 101, and a rotating handle 302 is fixedly connected to one end of the first rotating rod 301. The surface of the first rotating rod 301 is rotatably connected to a driving gear 303, and the surface of the driving gear 303 is meshed with a driven gear 304. A screw 305 is fixedly connected above the driven gear 304, and a first connecting block 306 is threadedly connected to the surface of the screw 305. When in use, the rotating handle 302 drives the first rotating rod 301 to rotate, so that the driving gear 303 drives the meshed driven gear 304 to rotate, thereby rotating the screw 305. At this time, the first connecting block 306 moves downward on the surface of the screw 305, driving the fixed assembly 400 to enter the water tank 103, and the coolant in the water tank 103 quickly cools the metal parts. The rotating handle 302 is rotated in the reverse direction to drive the screw 305 to rotate in the reverse direction, so that the fixed assembly 400 can be moved up to the rectangular frame 202.

[0037] The fixing assembly 400 includes a bottom box 401, one side of the bottom box 401 is rotatably connected to a fixing block 403 via a second rotating rod 402, the fixing block 403 is fixedly connected to the bottom of the first connecting block 306, a round hole is provided on the surface of the bottom box 401, a bolt 404 is inserted into the round hole, a nut 405 is threadedly connected to the surface of the bolt 404, when in use, the metal part is placed in the bottom box 401 and covered with a top box 4011, the bolt 404 is inserted into the round hole and the nut 405 is tightened, and the metal part can be fixed in the bottom box 401.

[0038] Furthermore, a mounting groove is provided inside the fixing block 403 , and a servo motor 4031 is fixedly installed inside the mounting groove. The servo motor 4031 is installed through the fixing block 403 , and the servo motor 4031 is started to convert electrical energy into mechanical energy, thereby realizing the rotation of the bottom box 401 .

[0039] Furthermore, the output end of the servo motor 4031 is spline-connected with a transmission rod, one end of which is fixedly connected to one end of the second rotating rod 402 . The second rotating rod 402 can be driven to rotate automatically through the transmission rod of the servo motor 4031 .

[0040] Furthermore, a top box 4011 is detachably connected to the top of the bottom box 401, and water-permeable grooves 4012 are provided on the bottom box 401 and the top box 4011. The metal parts are clamped and fixed by the bottom box 401 and the top box 4011, and the cooling liquid can enter through the water-permeable grooves 4012 to quickly cool the metal parts.

[0041] Furthermore, the other side of the bottom box 401 is rotatably connected to a second connecting block 4021 via a second rotating rod 402, and a through hole is provided on the second connecting block 4021. When the second rotating rod 402 on one side of the bottom box 401 drives it to rotate, the second rotating rod 402 on the second connecting block 4021 rotates at the same time, making the rotation of the bottom box 401 smoother.

[0042] Furthermore, a connecting rod 4022 is inserted into the through hole, and the connecting rod 4022 is fixedly connected between the base 101 and the top plate 201. The second connecting block 4021 is sleeved on the surface of the connecting rod 4022 to play a limiting role, so that the lifting and lowering of the bottom box 401 is more stable.

[0043] During use, firstly, put the metal part into the bottom box 401 and cover the top box 4011, insert the bolt 404 into the round hole and tighten the nut 405, turn the handle 302 to drive the first rotating rod 301 to rotate, so that the driving gear 303 drives the meshing driven gear 304 to rotate, thereby rotating the screw rod 305, and at this time, the first connecting block 306 moves downward on the surface of the screw rod 305, driving the fixing assembly 400 into the water tank 103;

[0044] Then, the servo motor 4031 is started, and the servo motor 4031 drives the second rotating rod 402 to rotate, and the second rotating rod 402 drives the bottom box 401 to rotate, and the bottom box 401 rotates to turn over the internal metal parts, and at the same time, the fluidity of the coolant in the water tank 103 is increased, so that the cooling effect of the metal parts is better;

[0045] Finally, turn off the servo motor 4031, rotate the handle 302 in the opposite direction to drive the screw 305 to rotate in the opposite direction, so that the fixing component 400 moves up to the rectangular frame 202, and start the fan 203. The fan 203 generates an airflow to quickly dry the metal parts in the bottom box 401, and then start the servo motor 4031. The servo motor 4031 drives the second rotating rod 402 to rotate, thereby driving the bottom box 401 and the top box 4011 to rotate. The water stains thrown away during the rotation of the bottom box 401 are blocked by the rectangular frame 202 and fall into the water tank 103, and the drying of the metal parts is further accelerated by the rotation.

[0046] It is worth noting that the entire device is controlled by a controller. Since the controller is a commonly used device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A cooling device for heat treatment of metal parts, characterized in that: include, A support unit (100) comprises a base (101), a bracket (102) being fixedly connected to the top of the base (101), and a water tank (103) being installed at the center of the top of the base (101); The air drying unit (200) comprises a top plate (201), wherein the top plate (201) is fixedly mounted on a bracket (102), a rectangular frame (202) is fixedly connected to an edge of the bottom of the top plate (201), and a fan (203) is installed inside the top plate (201); The lifting assembly (300) comprises a first rotating rod (301), wherein the first rotating rod (301) is rotatably connected to one side of the inside of the base (101), one end of the first rotating rod (301) is fixedly connected to a rotating handle (302), the surface of the first rotating rod (301) is rotatably connected to a driving gear (303), the surface of the driving gear (303) is meshed with a driven gear (304), a screw rod (305) is fixedly connected above the driven gear (304), and the surface of the screw rod (305) is threadedly connected to a first connecting block (306); The fixing assembly (400) comprises a bottom box (401), one side of the bottom box (401) is rotatably connected to a fixing block (403) via a second rotating rod (402), the fixing block (403) is fixedly connected to the bottom of a first connecting block (306), a circular hole is provided on the surface of the bottom box (401), a bolt (404) is inserted into the circular hole, and a nut (405) is threadedly connected to the surface of the bolt (404).

2. The cooling device for heat treatment of metal parts according to claim 1, characterized in that: The fixing block (403) is provided with a mounting groove inside, and a servo motor (4031) is fixedly mounted inside the mounting groove.

3. The cooling device for heat treatment of metal parts according to claim 2, characterized in that: The output end of the servo motor (4031) is spline-connected to a transmission rod, and one end of the transmission rod is fixedly connected to one end of the second rotating rod (402).

4. The cooling device for heat treatment of metal parts according to claim 1, characterized in that: A top box (4011) is detachably connected to the top of the bottom box (401), and water-permeable grooves (4012) are provided on both the bottom box (401) and the top box (4011).

5. The cooling device for heat treatment of metal parts according to claim 1, characterized in that: The other side of the bottom box (401) is rotatably connected to a second connecting block (4021) via a second rotating rod (402), and a through hole is provided on the second connecting block (4021).

6. The cooling device for heat treatment of metal parts according to claim 5, characterized in that: A connecting rod (4022) is inserted into the through hole, and the connecting rod (4022) is fixedly connected between the base (101) and the top plate (201).

Citation Information

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