Horizontal adjusting device of medium-frequency quenching machine tool

By using slide rails, positioning parts and sewage discharge systems in the level adjustment device of the medium frequency quenching machine tool, the problems of cumbersome adjustment and cleaning difficulties in the existing technology are solved, and precise adjustment and simple cleaning are achieved, which meets the processing needs of metal parts of different sizes. And facilitate sewage collection.

CN222226443UActive Publication Date: 2024-12-24CHONGQING DEMAI MASCH CO LTD
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Patent Information

Application Number
CN202420853290.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The level adjustment device of the existing medium frequency quenching machine tool is complicated, difficult to control, insufficient accuracy by manually rotating multiple sets of lock nuts, and difficult to remove metal residues.

Method used

A level adjustment device for the intermediate frequency quenching machine tool including assembly seats, slide rails and adjustment mechanisms is designed. It uses components such as positioning parts, racks, gears and disassembly parts to achieve accurate adjustment through the meshing of racks and gears and the use of bolts. It is easy to clean, and uses sewage troughs and sewage pipes to collect sewage.

Benefits of technology

The accuracy and simplicity of the adjustment process are achieved, the cleaning process is simplified, the processing of metal parts of different sizes is facilitated, and the sewage is collected effectively.

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Abstract

The utility model belongs to the technical field of quench machining tools, and provides a horizontal adjusting device for a medium-frequency quench machining tool, which comprises an assembly seat and a slide rail, the slide rail is fixedly mounted at the top of the assembly seat, an adjusting mechanism is arranged at the top of the slide rail and comprises a positioning part, the positioning part comprises a clamping plate, and a scale is arranged on the outer side of the clamping plate. The outer sides of the clamping plates are further movably connected with racks, the sides, away from the scales, of the racks are provided with gears, the gears are meshed with the racks, and the outer sides of the racks are fixedly provided with the auxiliary base plates. After the height of the auxiliary base plate is adjusted, the nut at the bottom of the first bolt in the adjusting groove corresponding to the auxiliary base plate is screwed to limit the movement of the auxiliary base plate, so that the height difference position of the main base plate and the corresponding auxiliary base plate is determined, and the adjusting process is simpler and more convenient while the accuracy of the adjusting degree is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of quenching machine tools, in particular to a horizontal adjustment device for medium frequency quenching machine tools. Background Art

[0002] Medium frequency quenching machine is a kind of equipment used for metal heat treatment. It mainly includes electromagnetic induction heater, water cooling system and temperature control system. Medium frequency quenching machine is mainly used for quenching metal parts to enhance their hardness and wear resistance.

[0003] When some metal surfaces that need to be quenched have uneven surfaces, the horizontal state of the machine tool needs to be adjusted. The existing Chinese patent with the authorization announcement number CN218202933U discloses a horizontal adjustment device for medium frequency quenching machine tools. The support unit composed of the lower base, locking nut and upper base is convenient for adjusting the support height and locking it to ensure that its height does not change, preventing the horizontal position of the parts from deviating after the clamping process. However, the method of manually rotating multiple sets of locking nuts is more cumbersome, more difficult to control, and lacks precision. After the metal parts are clamped and processed, the processed metal residues are easy to remain on the surface of the device and are difficult to remove.

[0004] In summary, the current medium frequency quenching machine tool horizontal adjustment device still has the following defects during installation and use at the user end:

[0005] (1) Manually rotating multiple sets of locking nuts is cumbersome, difficult to control, and lacks precision;

[0006] (2) After clamping metal parts, metal residues tend to remain on the surface of the device and are difficult to remove. Utility Model Content

[0007] In order to overcome the above-mentioned defects of the prior art, the inventors conducted in-depth research and completed the present utility model after paying a lot of creative work.

[0008] Specifically, the technical problem to be solved by the utility model is to provide a horizontal adjustment device for a medium frequency quenching machine tool to solve the problem that the current horizontal adjustment device for a medium frequency quenching machine tool manually rotates multiple sets of locking nuts, which is cumbersome, difficult to control, and lacks precision. After clamping and processing metal parts, metal residues are easily left on the surface of the device and are difficult to remove.

[0009] In order to solve the above technical problems, the technical solution of the utility model is:

[0010] A medium frequency quenching machine tool horizontal adjustment device comprises an assembly seat and a slide rail, wherein the slide rail is fixedly mounted on the top of the assembly seat, an adjustment mechanism is arranged on the top of the slide rail, the adjustment mechanism comprises a positioning member, the positioning member comprises a clamping plate, the clamping plates are distributed on both sides of the slide rail, a scale is arranged on the outside of the clamping plate, a secondary pad is arranged on the inside of the scale, and the secondary pad corresponds to the scale one by one;

[0011] The outer side of the clamping plate is also movably connected with a rack, and a gear is arranged on the side of the rack away from the scale, and the gear and the rack are meshed with each other;

[0012] A secondary pad is fixedly mounted on the outer side of the rack, and the secondary pad is movably connected to the inner side of the clamping plate through the rack, and the angle between the secondary pad and the clamping plate is ninety degrees.

[0013] As an improved technical solution, a main pad is fixedly installed on one side of the splint close to the secondary pad. The main pad is located on the top of the secondary pad and an adjustment groove is opened on the inner side. A first bolt is arranged in the adjustment groove. The secondary pad is installed on the bottom of the main pad by the first bolt.

[0014] As an improved technical solution, the adjustment mechanism further includes a disassembly part, which includes a load slide, the cross-section of the load slide is Z-shaped, and the load slides are arranged side by side and distributed on both sides of the clamping plate.

[0015] As an improved technical solution, a second bolt is provided on one side of the load slide, the load slide is connected to the clamping plate through the second bolt, and the load slide is fixedly mounted on one side of the clamping plate through the second bolt.

[0016] As an improved technical solution, a plug-in frame is installed on the outer side of the load slide, the plug-in frame is movably connected to the bottom of the clamping plate, and the plug-in frame protrudes from the top of the main pad, and the plug-in frame is fixedly connected to the load slide by a third bolt.

[0017] As an improved technical solution, a sewage discharge member is further provided on the top of the assembly seat, and the sewage discharge member includes a main column, and the main column is fixedly installed on the top of the slide rail, and the main column is connected to the load slide through a height bolt.

[0018] As an improved technical solution, a drain groove is provided on the inner side of the slide rail, a secondary column is provided on the inner side of the drain groove, and the drain groove is threadedly connected to the slide rail through a transmission screw.

[0019] As an improved technical solution, a sewage pipe is arranged on the inner side of the slide rail, one end of the sewage pipe protrudes out of the outer side of the assembly seat, and the other end of the sewage pipe is located in the sewage tank.

[0020] After adopting the above technical solution, the beneficial effects of the utility model are:

[0021] (1) When the medium frequency quenching machine tool horizontal adjustment device is used, after the height of the auxiliary pad is adjusted, the movement of the auxiliary pad is limited by screwing the nut at the bottom of the first bolt in the adjustment groove corresponding to the auxiliary pad, thereby determining the height difference between the main pad and the corresponding auxiliary pad, thereby ensuring the accuracy of the adjustment and making the adjustment process simpler and more convenient.

[0022] (2) By pushing the load slide toward the side away from the clamping plate, the plug-in frame that is engaged with the load slide and ensures that the clamping plate is level can be removed from the load slide, so that the structure connected to the clamping plate can be removed from the device, making the cleaning of the device simpler and more convenient.

[0023] (3) The first bolt slides in the adjustment groove, making the adjustment smoother, thereby facilitating the processing requirements of the medium frequency quenching machine for metal parts of different sizes. After the cleaning is completed, the sewage collected in the sewage tank can be discharged through the sewage pipe, which is convenient for the collection of the cleaning sewage. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0025] Figure 1 This is a schematic diagram of the structure of the horizontal adjustment device for the medium frequency quenching machine tool of the utility model;

[0026] Figure 2 It is a schematic diagram of the assembly structure of the adjustment mechanism and the auxiliary column of the horizontal adjustment device of the medium frequency quenching machine tool of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism of the horizontal adjustment device of the medium frequency quenching machine tool of the utility model;

[0028] Figure 4 This is a schematic diagram of the positioning member structure of the horizontal adjustment device of the medium frequency quenching machine tool of the utility model;

[0029] Figure 5 It is a schematic diagram of the disassembly parts and main column assembly structure of the medium frequency quenching machine tool horizontal adjustment device of the utility model;

[0030] Figure 6 It is a cross-sectional schematic diagram of the sewage discharge part of the horizontal adjustment device of the medium frequency quenching machine tool of the utility model;

[0031] : 1. assembly seat; 2. slide rail; 3. adjustment mechanism; 31. positioning member; 311. clamping plate; 312. ruler; 313. auxiliary pad; 314. rack; 315. gear; 316. main pad; 317. adjustment slot; 318. first bolt; 32. disassembly member; 321. load slide; 322. second bolt; 323. plug-in frame; 324. third bolt; 325. height plug; 4. sewage discharge member; 41. main column; 42. sewage discharge slot; 43. auxiliary column; 44. transmission screw; 45. sewage discharge pipe. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0034] At the same time, the meaning of "and / or" or "and / or" appearing in the full text includes three options. Taking "A and / or B" as an example, it includes option A, or option B, or a option in which both A and B are satisfied.

[0035] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model. Example 1

[0036] like Figures 1 to 4As shown together, this embodiment provides a medium frequency quenching machine tool horizontal adjustment device, including an assembly seat 1 and a slide rail 2, the slide rail 2 is fixedly installed on the top of the assembly seat 1, and an adjustment mechanism 3 is arranged on the top of the slide rail 2, and the adjustment mechanism 3 includes a positioning member 31, and the positioning member 31 includes a clamping plate 311, and the clamping plates 311 are distributed on both sides of the slide rail 2, and a scale 312 is arranged on the outer side of the clamping plate 311, and a secondary pad 313 is arranged on the inner side of the scale 312, and the secondary pad 313 corresponds to the scale 312 one by one, and the outer side of the clamping plate 311 is also movably connected with a rack 314, and a rack 314 is arranged on the side away from the scale 312. The wheel 315, the gear 315 and the rack 314 are meshed with each other, and the outer side of the rack 314 is fixedly installed with a sub-shim 313, and the sub-shim 313 is movably connected to the inner side of the splint 311 through the rack 314, and the angle between the sub-shim 313 and the splint 311 is ninety degrees, and the angle between the splint 311 and the slide rail 2 is ninety degrees, and an anti-slip frame is arranged therebetween to prevent the parts from loosening, and a groove is provided on the inner side of the splint 311 to facilitate the movement of the sub-shim 313, and the height of the sub-shim 313 in the splint 311 is controlled by the corresponding rack 314, and the adjustment degree can be accurately observed through the ruler 312.

[0037] The main pad 316 is fixedly installed on one side of the splint 311 close to the auxiliary pad 313. The main pad 316 is located on the top of the auxiliary pad 313 and an adjustment groove 317 is opened on the inner side. A first bolt 318 is arranged in the adjustment groove 317. The auxiliary pad 313 is installed on the bottom of the main pad 316 through the first bolt 318. The first bolt 318 can slide in the adjustment groove 317, so that the position of the splint 311 connected to the main pad 316 and the splint 311 connected to the auxiliary pad 313 changes. After the height of the auxiliary pad 313 is adjusted by the rack 314, the nut corresponding to the bottom of the first bolt 318 is screwed to limit the further movement of the auxiliary pad 313, so that the position of the main pad 316 and the auxiliary pad 313 is determined.

[0038] When adjusting the horizontality of the medium frequency quenching machine to adapt to the shape of the metal part, the concave side of the part is placed on the main pad 316 connected to the clamp 311, and the corresponding gear 315 on the clamp 311 connected to the auxiliary pad 313 is rotated, so that the rack 314 meshing with the gear 315 drives the auxiliary pad 313 to move in the groove in the clamp 311, and the scale 312 set on one side of the rack 314 is observed to accurately control the adjustment degree, and the height change of the corresponding auxiliary pad 313 in the clamp 311 is adjusted respectively, so that the protruding side of the metal part can be fully satisfied. After the height adjustment of the auxiliary pad 313 is completed, the movement of the auxiliary pad 313 is limited by screwing the nut at the bottom of the first bolt 318 in the adjustment slot 317 corresponding to the auxiliary pad 313, thereby determining the height difference between the main pad 316 and the corresponding auxiliary pad 313, while ensuring the accuracy of the adjustment degree, making the adjustment process simpler and more convenient. Example 2

[0039] like Figures 1 to 6 The second embodiment of the utility model is shown together, and the difference between this embodiment and the first embodiment is that:

[0040] The adjustment mechanism 3 further includes a disassembly member 32 , which includes a load slide 321 . The cross section of the load slide 321 is Z-shaped. The load slides 321 are arranged in parallel and distributed on both sides of the clamping plate 311 .

[0041] A second bolt 322 is provided on one side of the load slide 321, and the load slide 321 is connected to the clamp plate 311 through the second bolt 322. The load slide 321 is fixedly installed on one side of the clamp plate 311 through the second bolt 322. After the installation is completed, the load slide 321 fits the surface of the clamp plate 311, so that the anti-slip frame on the clamp plate 311 is set horizontally.

[0042] A plug-in frame 323 is installed on the outer side of the load slide 321. The plug-in frame 323 is movably connected to the bottom of the splint 311, and the plug-in frame 323 protrudes from the top of the main pad 316. The plug-in frame 323 is fixedly connected to the load slide 321 by a third bolt 324. The plug-in frame 323 can be clamped on the bottom of the splint 311 so that the splint 311 is in a horizontal state, and is fixedly installed on the corresponding load slide 321 by the third bolt 324.

[0043] A sewage discharge part 4 is also provided on the top of the assembly seat 1. The sewage discharge part 4 includes a main column 41, which is fixedly installed on the top of the slide rail 2. The main column 41 is connected to the load slide 321 through a height plug 325. Both sides of the main column 41 are provided with grooves for facilitating the sliding of the load slide 321, and the height of the main column 41 is changed through the height plug 325 to adjust the height of the corresponding load slide 321 on the main column 41.

[0044] A drain trough 42 is provided on the inner side of the slide rail 2, and a secondary column 43 is provided on the inner side of the drain trough 42. The drain trough 42 is threadedly connected to the slide rail 2 through a transmission screw 44. The drain trough 42 can collect sewage present in the cleaning process. The secondary column 43 is located between the load slide 321 installed on the clamping plate 311 provided with the secondary pad 313, and the position of the secondary column 43 and the main column 41 is changed by rotating the transmission screw 44, so that the distance between the clamping plate 311 connected to the main pad 316 and the clamping plate 311 connected to the secondary pad 313 changes, and the transmission screw 44 needs to be treated with anti-corrosion.

[0045] A sewage pipe 45 is arranged on the inner side of the slide rail 2, one end of the sewage pipe 45 protrudes out of the outer side of the assembly seat 1, and the other end of the sewage pipe 45 is located in the sewage trough 42. The sewage pipe 45 can discharge the sewage collected in the sewage trough 42 for easy collection.

[0046] During use, when the medium frequency quenching machine has completed processing of the parts and needs to clean the device, the third bolt 324 for fixing the plug-in frame 323 and the second bolt 322 for fixing the load slide 321 and the clamp plate 311 and the height plug 325 for fixing the load slide 321 on the main column 41 or the auxiliary column 43 are removed, so that the plug-in frame 323 that is clamped on the bottom of the clamp plate 311 and protrudes from the top of the main pad 316 can be removed from the bottom of the clamp plate 311, and the load slide 321 is pushed to the side away from the clamp plate 311, so that the plug-in frame 323 that is clamped with the load slide 321 and ensures that the clamp plate 311 is level can be removed from the load slide 321, so that the clamp plate 311 can be The connected structure is removed from the device, making the cleaning of the device simpler and more convenient. When adjusting the size of the metal parts, the secondary column 43 is moved in the drain trough 42 by rotating the transmission screw 44 threadedly connected to the slide rail 2, so that the distance between the clamping plate 311 connected to the main pad 316 on the main column 41 and the clamping plate 311 connected to the secondary pad 313 on the secondary column 43 changes, and the first bolt 318 slides in the adjustment groove 317 to make the adjustment smoother, thereby facilitating the processing needs of the medium frequency quenching machine for metal parts of different sizes, and after cleaning, the sewage collected in the drain trough 42 can be discharged through the sewage pipe 45, which is convenient for the collection of cleaning sewage.

[0047] It should be understood that the purpose of these embodiments is only to illustrate the utility model and is not intended to limit the protection scope of the utility model. In addition, it should also be understood that after reading the technical content of the utility model, those skilled in the art can make various changes, modifications and / or variations to the utility model, and all of these equivalent forms also fall within the protection scope defined by the claims attached to this application.

Claims

1. A horizontal adjustment device for a medium frequency quenching machine tool, comprising an assembly seat and a slide rail, wherein the slide rail is fixedly mounted on the top of the assembly seat, characterized in that: The top of the slide rail is provided with an adjustment mechanism, the adjustment mechanism includes a positioning member, the positioning member includes a clamping plate, the clamping plates are distributed on both sides of the slide rail, a scale is provided on the outside of the clamping plate, a secondary pad is provided on the inside of the scale, and the secondary pad corresponds to the scale one by one; The outer side of the clamping plate is also movably connected with a rack, and a gear is arranged on the side of the rack away from the scale, and the gear and the rack are meshed with each other; A secondary pad is fixedly mounted on the outer side of the rack, and the secondary pad is movably connected to the inner side of the clamping plate through the rack, and the angle between the secondary pad and the clamping plate is ninety degrees.

2. The medium frequency quenching machine tool horizontal adjustment device according to claim 1 is characterized in that: A main pad is fixedly mounted on one side of the clamping plate close to the auxiliary pad. The main pad is located on the top of the auxiliary pad and has an adjustment groove on the inner side. A first bolt is arranged in the adjustment groove. The auxiliary pad is mounted on the bottom of the main pad by the first bolt.

3. The medium frequency quenching machine tool horizontal adjustment device according to claim 2 is characterized in that: The adjustment mechanism further comprises a disassembly member, wherein the disassembly member comprises a load slide, wherein the cross section of the load slide is Z-shaped, and the load slides are arranged in parallel with each other and distributed on both sides of the clamping plate.

4. The medium frequency quenching machine tool horizontal adjustment device according to claim 3 is characterized in that: A second bolt is provided on one side of the load slide, the load slide is connected to the clamping plate through the second bolt, and the load slide is fixedly mounted on one side of the clamping plate through the second bolt.

5. The medium frequency quenching machine tool horizontal adjustment device according to claim 4 is characterized in that: A plug-in frame is installed on the outer side of the load slide, the plug-in frame is movably connected to the bottom of the clamping plate, and the plug-in frame protrudes from the top of the main pad, and the plug-in frame is fixedly connected to the load slide through a third bolt.

6. The medium frequency quenching machine tool horizontal adjustment device according to claim 1 is characterized in that: A sewage discharge member is also provided on the top of the assembly seat. The sewage discharge member includes a main column. The main column is fixedly installed on the top of the slide rail. The main column is connected to the load slide through a height plug.

7. The medium frequency quenching machine tool horizontal adjustment device according to claim 6 is characterized in that: A drainage groove is provided on the inner side of the slide rail, a secondary column is provided on the inner side of the drainage groove, and the drainage groove is threadedly connected to the slide rail through a transmission screw.

8. The medium frequency quenching machine tool horizontal adjustment device according to claim 7 is characterized in that: A sewage pipe is arranged on the inner side of the slide rail, one end of the sewage pipe protrudes out of the outer side of the assembly seat, and the other end of the sewage pipe is located in the sewage tank.

Citation Information

Patent Citations

  • Horizontal adjusting device of medium-frequency quenching machine tool

    CN218202933U