Wetting receiving device
The web-forming receiving device addresses the issue of maintaining consistent contact between the cleaning element and coagulation curtain, enhancing cleaning efficiency and fiber collection, thereby improving non-woven fabric quality.
Patent Information
- Application Number
- CN202323330919.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-07
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-07
AI Technical Summary
Existing web-forming receiving devices struggle to maintain consistent contact between the bristles and coagulation curtain, leading to broken fibers and poor cleaning efficiency, especially when tensioning roller adjustments are made.
A web-forming receiving device with a tensioning roller equipped with a cleaning member and a moving mechanism, including a telescopic mechanism connected to a collecting box, ensures continuous contact and effective collection of broken fibers, regardless of tensioning roller adjustments.
The solution maintains close contact between the cleaning element and coagulation curtain, enhancing cleaning efficiency and ensuring effective collection of fiber fragments, even with adjustments, thus improving the quality of non-woven fabric formation.
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Figure CN222226773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of web forming machines, in particular to a web forming receiving device. Background Art
[0002] In the industrial production of nonwoven fabrics, there are mainly meltblown nonwoven technology and electrostatic spinning technology. The basic principle is that after the polymer masterbatch is stirred into a molten state by the screw, the melt is ejected through the spinneret hole, and then stretched and refined by the high-speed airflow, and deposited on the condensation curtain to form a fiber film of a certain thickness. The device that receives the melt ejected from the spinneret hole is the web receiving device.
[0003] The patent with publication number CN213652835U discloses a web-forming platform for meltblown fabrics, which sets the coagulation curtain on the active roller, guide roller, tension roller and deviation correction roller, realizes the circulation of the coagulation curtain to form a continuous non-woven fabric. However, when the non-woven fabric is peeled off from the coagulation curtain, the floccules are easily broken on the coagulation curtain, which affects the subsequent forming quality of the non-woven fabric.
[0004] The patent with publication number CN212955614U discloses a meltblown fabric condensing curtain device, which is provided with a synchronous brush roller under the condensing curtain, and the fiber residue on the condensing curtain can be effectively removed by brushing. However, the position of the brush roller is fixed, and if the tensioning roller is adjusted, the brush roller and the condensing curtain may not fit well, and the speed of the brush roller is consistent with the active roller used to convey the condensing curtain, and the cleaning effect is not good. Utility Model Content
[0005] The purpose of the utility model is to provide a web-forming receiving device to solve the problem that the web-forming receiving device cannot ensure that the bristles and the coagulation curtain always keep in close contact. At the same time, the tensioning movement of the tensioning roller is realized through the movement of the collecting box, so that the collecting box can still effectively collect broken fiber fluff after the tensioning roller is adjusted.
[0006] The embodiments of the present invention are implemented by the following technical solutions:
[0007] A web receiving device comprises a frame, a web-forming curtain, an active roller, a first driven roller, a second driven roller, a tensioning roller and a moving mechanism for moving the tensioning roller, wherein the active roller, the first driven roller and the second driven roller are all connected to the frame, and the tensioning roller, the active roller, the first driven roller and the second driven roller are respectively arranged at four corners of the longitudinal surface of the frame, the web-forming curtain is wound around the active roller, the first driven roller, the second driven roller and the tensioning roller, the moving mechanism is connected to the tensioning roller, and a cleaning member for cleaning broken fiber fibers is provided on the surface of the tensioning roller; the moving mechanism comprises: a connecting rod, one end of which is connected to the tensioning roller; a collecting box, the other end of which is connected to the collecting box; a telescopic mechanism, the output shaft of which is hinged to the collecting box, and the output shaft of the telescopic mechanism is vertically arranged.
[0008] Preferably, it comprises: a slider, which is hinged to the collection box; a slide rail, the slider is slidably connected to the slide rail, the slide rail extends along the length direction of the collection box, and the slide rail and the telescopic mechanism are respectively arranged at both ends of the length direction of the collection box.
[0009] Preferably, the sliding block is connected to the bottom wall of the collecting box, and a space for the collecting box to rotate is reserved between the collecting box and the sliding rail.
[0010] Preferably, the sliding block is connected to the side wall of the collecting box, and the vertical downward projection of the collecting box has no overlap with the sliding rail.
[0011] Preferably, it comprises: a speed reducer, and any one of the active roller, the first driven roller and the second driven roller is connected to the tensioning roller via the speed reducer.
[0012] Preferably, a slag discharge door is provided at one end of the collecting box away from the sliding block.
[0013] Preferably, it comprises: a belt, and the active roller, the first driven roller and the second driven roller are connected by the belt to achieve synchronous rotation.
[0014] Preferably, it comprises: a lifting device, wherein the lifting device is connected to the frame.
[0015] Preferably, it comprises: a base, the lifting device is arranged on the base; and a universal wheel, the base is provided with the universal wheel.
[0016] The utility model has at least the following beneficial effects:
[0017] The utility model arranges the cleaning element on the tensioning roller, so that the cleaning element and the net curtain are always kept in close contact, thereby improving the cleaning effect; the conventional telescopic mechanism is directly connected to the tensioning roller in the way that the telescopic mechanism is connected to the collecting box, and then the collecting box is connected to the tensioning roller, so that no matter where the tensioning roller is adjusted to, the collecting box can effectively collect the fiber fragments that fall down after cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 A schematic diagram of the structure of the web-forming receiving device provided by the utility model;
[0020] Figure 2 A is a schematic diagram of the connection between the collection box and the slide rail;
[0021] Figure 3 b is a schematic diagram of the connection between the collection box and the slide rail;
[0022] Icons: 1-frame, 2-net curtain, 3-active roller, 4-first driven roller, 5-second driven roller, 6-tensioning roller, 7-connecting rod, 8-collecting box, 9-telescopic mechanism, 10-nozzle, 11-cooling device, 12-slider, 13-slide rail, 19-slag discharge door, 20-belt, 21-lifting device, 22-base, 23-universal wheel. DETAILED DESCRIPTION
[0023] In order to make the purpose, method scheme and advantages of the embodiments of the utility model clearer, the method scheme in the embodiments of the utility model is clearly and completely described. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings herein can be arranged and designed in various different configurations.
[0024] Example: Figure 1As shown, a web receiving device includes a frame 1, a web curtain 2, an active roller 3, a first driven roller 4, a second driven roller 5, a tensioning roller 6 and a moving mechanism for moving the tensioning roller 6, wherein the active roller 3, the first driven roller 4 and the second driven roller 5 are all connected to the frame 1, and the tensioning roller 6, the active roller 3, the first driven roller 4 and the second driven roller 5 are respectively arranged at the four corners of the longitudinal surface of the frame 1, the web curtain 2 is wound around the active roller 3, the first driven roller 4, the second driven roller 5 and the tensioning roller 6, the moving mechanism is connected to the tensioning roller 6, and the surface of the tensioning roller 6 is provided with a cleaning member for cleaning broken fiber fibers; the moving mechanism includes: a connecting rod 7, one end of which is connected to the tensioning roller 6; a collecting box 8, the other end of which is connected to the collecting box 8; a telescopic mechanism 9, the output shaft of which is hinged to the collecting box 8, and the output shaft of the telescopic mechanism 9 is vertically arranged.
[0025] In the specific implementation process, the cleaning element can be a brush. Figure 1 As shown, the upper nozzle 10 sprays the spinning liquid downward, and the spinning liquid is refined and deposited on the coagulation curtain 2 under the traction of the high-speed airflow. While the nozzle 10 is working, the coagulation curtain 2 is driven by the active roller 3, the first driven roller 4, the second driven roller 5 and the tensioning roller 6 to move, so that the spun fibers are evenly and continuously formed into a web on the coagulation curtain 2. After the web is formed, the non-woven fabric can be peeled and rolled up through existing equipment.
[0026] In order to accelerate the solidification and cooling of the fiber, Figure 1 As shown, a cooling device 11, such as an exhaust device or a blowing device, can be provided below the web-forming area of the coagulating curtain 2. Preferably, an exhaust device can be used to prevent the fibers from falling off the coagulating curtain 2.
[0027] The active roller 3 is connected to a motor, and the motor drives the active roller 3 to rotate. The first driven roller 4 and the second driven roller 5 can be connected to the active roller 3 through a transmission device to achieve synchronous rotation, thereby improving the moving stability of the coagulating curtain 2. The transmission device can be a chain, a belt 20 or a gear.
[0028] The tension roller 6 can also be rotated synchronously with the active roller 3 through the aforementioned transmission device, but in order to improve the cleaning effect, there may be a speed difference between the tension roller 6 and the active roller 3, or the tension roller 6 may not rotate. More preferably, in order to avoid the non-rotation of the tension roller 6 causing a significant obstruction to the movement of the condensing curtain 2, a speed difference between the tension roller 6 and the active roller 3 is adopted, such as the speed of the tension roller 6 is greater than that of the active roller 3. In order to reduce energy consumption, the speed of the tension roller 6 may be less than that of the active roller 3.
[0029] The telescopic mechanism 9 can be a telescopic cylinder or a telescopic oil cylinder. The telescopic mechanism 9 drives the collection box 8 to move, and the collection box 8 drives the tension roller 6 to move. The tightness of the set state of the condensing curtain 2 can be adjusted by adjusting the position of the tension roller 6. Since the cleaning part is directly combined with the tension roller 6, no matter how the position of the tension roller 6 is adjusted, there is no need to adjust the position of the cleaning part additionally.
[0030] In order to realize the multi-purpose of the telescopic mechanism 9, the structure of the device is simpler and the manufacturing cost is lower. Figure 1 As shown, it includes: a slider 12, the slider 12 is hinged to the collection box 8; a slide rail 13, the slider 12 is slidably connected to the slide rail 13, the slide rail 13 extends along the length direction of the collection box 8, and the slide rail 13 and the telescopic mechanism 9 are respectively arranged at both ends of the collection box 8 in the length direction.
[0031] In the specific implementation process, the telescopic mechanism 9 can not only adjust the position of the tension roller 6, but also make the collection box 8 rotate around the slider 12 by telescoping to adjust the inclination degree and inclination direction of the collection box 8, so as to facilitate the discharge of the broken fibers in the box. The slide rail 13 and the telescopic mechanism 9 can be arranged on the frame 1, and the sliding connection method between the slider 12 and the slide rail 13 is the existing technology, which can be referred to Figure 2 In order to make the tension roller 6 have a larger displacement during the rotation of the collecting box 8, the connection position of the connecting rod 7 should be as far away from the slider 12 as possible.
[0032] The positional relationship among the slider 12, the slide rail 13 and the collection box 8 can be implemented in the following two ways.
[0033] Implementation method 1: Figure 2 As shown, the slide block 12 is connected to the bottom wall of the collection box 8 , and a space is reserved between the collection box 8 and the slide rail 13 for the collection box 8 to rotate.
[0034] During the specific implementation, it should be noted that if the bottom wall of the collection box 8 is too close to the slide rail 13 , the slide rail 13 will hinder the rotation of the collection box 8 . The distance between the collection box 8 and the slide rail 13 can be increased by increasing the height of the slider 12 .
[0035] Implementation method 2: Figure 3 As shown, the slide block 12 is connected to the side wall of the collection box 8 , and the vertical downward projection of the collection box 8 does not overlap with the slide rail 13 .
[0036] During the specific implementation process, the slider 12 is arranged on the side wall of the collection box 8, and at the same time controls the width of the slide rail 13, which makes it easier to achieve unimpeded rotation of the collection box 8 by the slide rail 13, without increasing the height of the slider 12 and wasting too much space. The device structure is more compact and smaller in size.
[0037] On the basis of implementation mode 1-2, in order to achieve the rotation speed difference between the tensioning roller 6 and the active roller 3, etc., this embodiment includes: a reducer, and any one of the active roller 3, the first driven roller 4, and the second driven roller 5 is connected to the tensioning roller 6 through the reducer.
[0038] In the specific implementation process, the speed of the tension roller 6 can be made smaller than the active roller 3, etc. through the speed reducer, so that the linear speed of the tension roller 6 is smaller than the linear speed of the coagulation curtain 2, which can improve the cleaning effect. In theory, the speed difference between the tension roller 6 and the active roller 3, etc. can also be achieved through an additional rotating motor, but the additional driving device will increase the manufacturing cost.
[0039] In this embodiment, a slag discharge door 19 is provided at one end of the collecting box 8 away from the sliding block 12 .
[0040] In the specific implementation process, the slag discharge door 19 can be an automatic door or a manual door. The collection box 8 can be made of a transparent material, such as hard PVC. When the collection box 8 is observed to be almost full, the collection box 8 is rotated by the telescopic mechanism 9 to tilt the collection box 8, and then the slag discharge door 19 is opened to discharge the slag.
[0041] like Figure 1 As shown, in this embodiment, it includes: a belt 20, and the active roller 3, the first driven roller 4 and the second driven roller 5 are connected by the belt 20 to achieve synchronous rotation.
[0042] During the specific implementation process, the chain, gears and belt 20 can all realize the synchronous rotation of the three rollers, but the fiber breakage in the working environment has a greater impact on the movement of the chain and gears. Therefore, the utility model selects the belt 20 to reduce the impact of fiber breakage and reduce the maintenance rate.
[0043] like Figure 1 As shown, in this embodiment, it includes: a lifting device 21, and the lifting device 21 is connected to the frame 1.
[0044] In the specific implementation process, the lifting device 21 can adopt a cylinder, and the distance between the coagulation curtain 2 and the nozzle 10 can be adjusted by the lifting device 21. The performance of the finished product can be adjusted by adjusting the receiving distance to meet different needs.
[0045] like Figure 1 As shown, in this embodiment, it includes: a base 22, and the lifting device 21 is arranged on the base 22; and a universal wheel 23, and the base 22 is provided with the universal wheel 23.
[0046] In the specific implementation process, the universal wheel 23 can be used to realize simple movement of the device.
[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A web receiving device, comprising a frame, a web-forming curtain, an active roller, a first driven roller, a second driven roller, a tensioning roller and a moving mechanism for moving the tensioning roller, wherein the active roller, the first driven roller and the second driven roller are all connected to the frame, the tensioning roller, the active roller, the first driven roller and the second driven roller are respectively arranged at the four corners of the longitudinal surface of the frame, the web-forming curtain is wound around the active roller, the first driven roller, the second driven roller and the tensioning roller, the moving mechanism is connected to the tensioning roller, and is characterized in that: The surface of the tensioning roller is provided with a cleaning member for cleaning broken fiber wadding; The moving mechanism comprises: A connecting rod, one end of which is connected to the tensioning roller; A collection box, the other end of the connecting rod is connected to the collection box; A telescopic mechanism, wherein an output shaft of the telescopic mechanism is hinged to the collection box, and the output shaft of the telescopic mechanism is vertically arranged.
2. The web-forming receiving device according to claim 1, characterized in that: include: A slider, the slider being hinged to the collection box; A slide rail, the slider is slidably connected to the slide rail, the slide rail extends along the length direction of the collection box, and the slide rail and the telescopic mechanism are respectively arranged at two ends of the length direction of the collection box.
3. The web-forming receiving device according to claim 2, characterized in that: The sliding block is connected to the bottom wall of the collecting box, and a space for the collecting box to rotate is reserved between the collecting box and the sliding rail.
4. The web-forming receiving device according to claim 2, characterized in that: The sliding block is connected to the side wall of the collecting box, and the vertical downward projection of the collecting box has no overlap with the sliding rail.
5. The web-forming receiving device according to any one of claims 1 to 4, characterized in that: include: A speed reducer, wherein any one of the active roller, the first driven roller and the second driven roller is connected to the tensioning roller through the speed reducer.
6. The web-forming receiving device according to claim 2, characterized in that: A slag discharge door is provided at one end of the collecting box away from the sliding block.
7. The web-forming receiving device according to claim 5, characterized in that: include: The driving roller, the first driven roller and the second driven roller are connected by a belt to achieve synchronous rotation.
8. The web-forming receiving device according to claim 5, characterized in that: include: A lifting device is connected to the frame.
9. The web-forming receiving device according to claim 8, characterized in that: include: A base, wherein the lifting device is arranged on the base; Universal wheel, the base is provided with the universal wheel.
Citation Information
Patent Citations
Melt-blown cloth condensing net curtain device
CN212955614U
Web forming platform for melt-blown cloth
CN213652835U
