Surface wrinkle removing device for terylene woven fabric
By designing a surface wrinkle removal device that includes clamping components and air injection components, steam ironing technology is used to solve the problem of inefficiency in the surface wrinkle treatment of polyester woven fabrics, achieving automated and efficient wrinkle removal and improved adaptability.
Patent Information
- Application Number
- CN202420869588.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The prior art is difficult to efficiently handle the surface wrinkles of polyester woven fabrics, especially manual smoothing, time-consuming and uneven, making it difficult to adapt to fabrics of different thicknesses.
A surface wrinkle removal device including two clamping components, two gas injection components, a first guide roller and a second guide roller are designed to adapt to fabrics of different thicknesses by steam ironing and adjustable clamping structures. , and automatically control steam injection through an electrically controlled valve to handle wrinkles on the fabric surface.
It realizes efficient and automated removal of surface wrinkles of polyester woven fabrics, improves processing efficiency and adaptability, and is suitable for fabrics of different thicknesses.
Smart Images

Figure CN222226812U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester woven fabrics, in particular to a surface wrinkle removal device for polyester woven fabrics. Background Art
[0002] Woven polyester fabric refers to polyester fabric woven by the weaving method. The woven fabric surface is divided into warp and weft. When the warp and weft raw materials, yarn count and density of the fabric are different, the fabric presents specificity and difference. Different interweaving rules and finishing conditions can form different appearance styles.
[0003] During the fabric production process, different operations are required, so wrinkles will appear on the surface of the fabric. It is ineffective to smooth out these wrinkles manually. Moreover, the fabric is uneven not only on one side, so it is time-consuming and laborious to smooth both sides. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model improves a surface wrinkle removal device for polyester woven fabrics. By using two clamping components, two air injection components, a first guide roller and a second guide roller in coordination, the deficiencies of the prior art are overcome and the problem that wrinkle treatment of the existing polyester woven fabrics is relatively troublesome is effectively solved.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A surface wrinkle removal device for polyester woven fabrics, comprising a processing box, both sides of the processing box are provided with rectangular openings, and the two rectangular openings are provided with clamping assemblies inside, two symmetrically distributed transmission rollers are provided on the inner wall of one side of the processing box, and a first guide roller is provided on the bottom of the inner wall of one side of the processing box located between the two transmission rollers, and a second guide roller is provided on the top of the inner wall of one side of the processing box located between the two transmission rollers, a fixed box is provided on the back surface of the processing box, and a partition is provided inside the fixed box, a one-way exhaust valve is fixedly connected to the top of one side of the partition, and an installation opening is provided on the bottom surface of the fixed box, a heater is provided inside the installation opening, a first air outlet is provided on the top surface of the fixed box, and a second air outlet is provided on the bottom surface of the fixed box, and gas injection assemblies are provided inside the first air outlet and the second air outlet;
[0007] The processing box is provided with an ironing box below the first guide roller and above the second guide roller, and two symmetrically distributed electric telescopic rods are installed on the top and bottom surfaces of the processing box, the piston rods of the two electric telescopic rods penetrate the processing box and are provided with connecting plates, and the two connecting plates are fixedly connected to the ironing box, and the ironing box is provided with exhaust holes distributed at equal distances on the surface away from the electric telescopic rods, and one end of the two gas injection components is connected to the two ironing boxes respectively.
[0008] Through the above scheme, when in use, the two cylinders of the two clamping assemblies can operate to adjust the distance between the corresponding lower pressure roller and the conveying roller, adapt to cloths of different thicknesses, so that the cloth can be clamped, and then the motor operates to drive the corresponding conveying roller to rotate, so that the cloth will be conveyed between the two conveying rollers, the two lower pressure rollers, the two transmission rollers, the first guide roller and the second guide roller. At the same time, the heater in the fixed box operates to heat the water, and then the steam enters one side of the partition through the one-way exhaust valve, and then the four electric telescopic rods operate to make the two ironing boxes approach the first guide roller and the second guide roller respectively, and then the two electric control valves are opened, and the steam in the fixed box can be respectively injected into the two ironing boxes through the air injection pipes, the telescopic pipes and the connecting pipes of the two air injection assemblies, and finally discharged to the cloth through multiple exhaust holes, so that the top surface and the bottom surface of the cloth can be ironed, and the wrinkles on the surface of the cloth can be effectively processed.
[0009] Preferably, the two clamping assemblies each include a circular plate, and the two circular plates are respectively fixed in two rectangular openings, the bottom of the inner walls on both sides of the circular plate are rotatably connected to the same conveying roller, and two symmetrically distributed cylinders are installed on the top surface of the circular plate, the two cylinders penetrate the circular plate and are installed with the same C-shaped plate, and the inside of the C-shaped plate is rotatably connected to a lower pressure roller.
[0010] Through the above solution, the distance between the lower pressure roller and the conveying roller can be adjusted.
[0011] Preferably, a motor is installed at the bottom of one side of the circular plate, and the motor is connected to one end of one of the conveying rollers, the C-shaped plate forms a sliding fit with the inside of the circular plate, and the lower pressure roller can contact the conveying roller.
[0012] Through the above scheme, the conveying roller can be driven to rotate and the cloth can be conveyed.
[0013] Preferably, the two gas injection assemblies each include a gas injection pipe, and the two gas injection pipes are respectively connected to the first gas outlet and the second gas outlet, one end of the two gas injection pipes are threaded with a telescopic pipe, and one end of the two telescopic pipes are threaded with a connecting pipe, and an electric control valve is installed on the surface of the gas injection pipe.
[0014] Through the above solution, the electric control valve does not need to be manually switched, thereby improving work efficiency.
[0015] Preferably, the two connecting pipes both penetrate the processing box and are respectively connected to the two ironing boxes, and the two ironing boxes are respectively in contact with the first guide roller and the second guide roller.
[0016] Through the above solution, the cloth on the first guide roller and the second guide roller can be ironed.
[0017] Preferably, a water injection hole is provided at the top of one side of the fixed box, and a water injection valve is installed inside the water injection hole, and an observation window is provided on one side of the processing box.
[0018] Through the above solution, the observation window can observe the situation inside the processing box.
[0019] The beneficial effects of the utility model are:
[0020] 1. In this surface wrinkle removal device, two clamping components can clamp the fabric, the motor drives the corresponding conveying roller to rotate, and then the fabric is conveyed between the two conveying rollers, two lower pressure rollers, two transmission rollers, the first guide roller and the second guide roller. The steam in the fixed box can be injected into the two ironing boxes through the two gas injection components, and then the two ironing boxes are driven by two electric telescopic rods to approach the first guide roller or the second guide roller respectively to iron the top and bottom surfaces of the fabric, effectively processing the wrinkles on the surface of the fabric;
[0021] 2. This surface wrinkle removal device is equipped with an observation window to observe the working conditions in the processing box, and then the operation of the two cylinders can adjust the distance between the lower pressure roller and the conveying roller to adapt to fabrics of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the vertical cross-section structure of a surface wrinkle removal device for polyester woven fabrics proposed by the utility model;
[0023] Figure 2 This is a schematic diagram of the vertical cross-section structure of a fixed box of a surface wrinkle removal device for polyester woven fabrics proposed by the utility model;
[0024] Figure 3 The utility model is a schematic diagram of the main structure of a surface wrinkle removal device for polyester woven fabrics.
[0025] In the figure: 1 processing box, 2 circular plate, 3 conveying roller, 4 cylinder, 5 pressing roller, 6 transmission roller, 7 first guide roller, 8 second guide roller, 9 fixing box, 10 one-way exhaust valve, 11 heater, 12 air injection pipe, 13 electric control valve, 14 telescopic pipe, 15 connecting pipe, 16 ironing box, 17 electric telescopic rod, 18 motor, 19 observation window. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] Example 1, reference Figure 1-3, a surface wrinkle removal device for polyester woven fabric, comprising a processing box 1, both sides of the processing box 1 are provided with rectangular openings, and the two rectangular openings are both provided with clamping components, one side of the inner wall of the processing box 1 is provided with two symmetrically distributed transmission rollers 6, and the bottom of the inner wall of the processing box 1 between the two transmission rollers 6 is provided with a first guide roller 7, and the top of the inner wall of the processing box 1 between the two transmission rollers 6 is provided with a second guide roller 8, a fixed box 9 is provided with a back surface of the processing box 1, and a partition is provided inside the fixed box 9, a one-way exhaust valve 10 is fixedly connected to the top of one side of the partition, and a mounting opening is provided on the bottom surface of the fixed box 9, a heater 11 is provided inside the mounting opening, a first air outlet is provided on the top surface of the fixed box 9, and a second air outlet is provided on the bottom surface of the fixed box 9, and gas injection components are provided inside the first air outlet and the second air outlet;
[0028] An ironing box 16 is provided below the first guide roller 7 and above the second guide roller 8 in the processing box 1, and two symmetrically distributed electric telescopic rods 17 are installed on the top and bottom surfaces of the processing box 1. The piston rods of the two electric telescopic rods 17 penetrate the processing box 1 and are installed with connecting plates, and the two connecting plates are fixedly connected to the ironing box 16. The surface of the ironing box 16 away from the electric telescopic rods 17 is provided with exhaust holes distributed at equal distances, and one end of the two gas injection components is connected to the two ironing boxes 16 respectively.
[0029] Embodiment 2 is optimized on the basis of embodiment 1, wherein both clamping assemblies include a circular plate 2, and the two circular plates 2 are respectively fixed in two rectangular openings, the bottom of the inner walls of both sides of the circular plate 2 are rotatably connected to the same conveying roller 3, and the top surface of the circular plate 2 is equipped with two symmetrically distributed cylinders 4, the two cylinders 4 penetrate the circular plate 2 and are equipped with the same C-shaped plate, and the inside of the C-shaped plate is rotatably connected to the lower pressing roller 5;
[0030] A motor 18 is installed on the bottom of one side of one of the circular plates 2, and the motor 18 is connected to one end of one of the conveying rollers 3. The C-shaped plate and the inside of the circular plate 2 form a sliding fit, and the lower pressure roller 5 can contact the conveying roller 3.
[0031] The two gas injection assemblies each include a gas injection pipe 12, and the two gas injection pipes 12 are respectively connected to the first gas outlet and the second gas outlet, one end of the two gas injection pipes 12 is threadedly connected with a telescopic pipe 14, and one end of the two telescopic pipes 14 is threadedly connected with a connecting pipe 15, and an electric control valve 13 is installed on the surface of the gas injection pipe 12;
[0032] The two connecting pipes 15 both penetrate the processing box 1 and are connected to the two ironing boxes 16 respectively, and the two ironing boxes 16 are in contact with the first guide roller 7 and the second guide roller 8 respectively;
[0033] A water injection hole is provided at the top of one side of the fixed box 9 , and a water injection valve is installed inside the water injection hole. An observation window 19 is provided on the surface of one side of the processing box 1 .
[0034] Working principle:
[0035] When in use, the two cylinders 4 of the two clamping assemblies are operated to adjust the distance between the corresponding lower pressure roller 5 and the conveying roller 3 to adapt to the cloth of different thicknesses, so that the cloth can be clamped, and then the motor 18 is operated to drive the corresponding conveying roller 3 to rotate, so that the cloth will be conveyed between the two conveying rollers 3, the two lower pressure rollers 5, the two transmission rollers 6, the first guide roller 7 and the second guide roller 8;
[0036] At the same time, the heater 11 in the fixed box 9 operates to heat the water, and then the steam enters one side of the partition through the one-way exhaust valve 10, and then the four electric telescopic rods 17 operate to make the two ironing boxes 16 approach the first guide roller 7 and the second guide roller 8 respectively, and then the two electric control valves 13 are opened, and the steam in the fixed box 9 can be respectively injected into the two ironing boxes 16 through the air injection pipes 12, the telescopic pipes 14 and the connecting pipes 15 of the two air injection components, and finally discharged to the cloth through the multiple exhaust holes, so that the top surface and the bottom surface of the cloth can be ironed, and the wrinkles on the surface of the cloth can be effectively processed.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A surface wrinkle removal device for polyester woven fabric, comprising a treatment box (1), characterized in that: Rectangular openings are provided on both sides of the processing box (1), and clamping assemblies are installed inside the two rectangular openings. Two symmetrically distributed transmission rollers (6) are installed on the inner wall of one side of the processing box (1), and a first guide roller (7) is installed at the bottom of the inner wall of the side of the processing box (1) located between the two transmission rollers (6). A second guide roller (8) is installed at the top of the inner wall of the side of the processing box (1) located between the two transmission rollers (6). A fixed box (9) is installed on the back surface of the processing box (1), and a partition is installed inside the fixed box (9). A one-way exhaust valve (10) is fixedly connected to the top of one side of the partition, and an installation opening is provided on the bottom surface of the fixed box (9), and a heater (11) is installed inside the installation opening. A first air outlet is provided on the top surface of the fixed box (9), and a second air outlet is provided on the bottom surface of the fixed box (9), and gas injection assemblies are installed inside the first air outlet and the second air outlet. The processing box (1) is provided with an ironing box (16) located below the first guide roller (7) and above the second guide roller (8), and two symmetrically distributed electric telescopic rods (17) are installed on the top surface and the bottom surface of the processing box (1), the piston rods of the two electric telescopic rods (17) penetrate the processing box (1) and are provided with connecting plates, and the two connecting plates are fixedly connected to the ironing box (16), and the surface of the ironing box (16) away from the electric telescopic rod (17) is provided with exhaust holes distributed at equal distances, and one end of the two gas injection components is respectively connected to the two ironing boxes (16).
2. The surface wrinkle removal device for polyester woven fabric according to claim 1, characterized in that: The two clamping assemblies each include a circular plate (2), and the two circular plates (2) are respectively fixed in two rectangular openings, the bottom of the inner walls on both sides of the circular plate (2) are rotatably connected to a same conveying roller (3), and the top surface of the circular plate (2) is equipped with two symmetrically distributed cylinders (4), the two cylinders (4) penetrate the circular plate (2) and are equipped with a same C-shaped plate, and the inside of the C-shaped plate is rotatably connected to a lower pressure roller (5).
3. The surface wrinkle removal device for polyester woven fabric according to claim 2, characterized in that: A motor (18) is installed at the bottom of one side of the circular plate (2), and the motor (18) is connected to one end of one of the conveying rollers (3). The C-shaped plate and the inside of the circular plate (2) form a sliding fit, and the lower pressure roller (5) can contact the conveying roller (3).
4. The surface wrinkle removal device for polyester woven fabric according to claim 1, characterized in that: The two gas injection assemblies each comprise a gas injection pipe (12), and the two gas injection pipes (12) are respectively connected to the first gas outlet and the second gas outlet, one end of the two gas injection pipes (12) is threadedly connected to a telescopic pipe (14), and one end of the two telescopic pipes (14) is threadedly connected to a connecting pipe (15), and an electric control valve (13) is installed on the surface of the gas injection pipe (12).
5. The surface wrinkle removal device for polyester woven fabric according to claim 4, characterized in that: The two connecting pipes (15) both penetrate the processing box (1) and are respectively connected to the two ironing boxes (16), and the two ironing boxes (16) are respectively in contact with the first guide roller (7) and the second guide roller (8).
6. The surface wrinkle removal device for polyester woven fabric according to claim 1, characterized in that: A water injection hole is provided at the top of one side of the fixed box (9), and a water injection valve is installed inside the water injection hole. An observation window (19) is provided on one side of the treatment box (1).
