Heat insulation exhaust pipe of low-speed diesel engine
The low-speed diesel engine exhaust pipe addresses adhesion issues with Velcro insulation by incorporating a filter plate and clamping mechanism, enabling easy filter replacement and durable insulation, thus enhancing cleaning efficiency and reducing carbon deposits.
Patent Information
- Application Number
- CN202421181203.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Existing diesel engine exhaust pipes face issues with Velcro-based insulation covers losing adhesion over time, leading to frequent replacements, and carbon deposits that complicate cleaning, reducing efficiency.
A low-speed diesel engine exhaust pipe design featuring a filter plate at the air inlet, an opening and closing cover for filter replacement, and a clamping mechanism with upper and lower blocks to secure a heat insulation cover, allowing for easy filter replacement and long-term use without needing to remove the pipe for cleaning.
The design facilitates efficient carbon deposit removal by replacing filters without disassembling the pipe and ensures durable insulation through reusable clamping blocks, improving maintenance efficiency and reducing carbon accumulation.
Smart Images

Figure CN222228662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of exhaust pipes, in particular to a heat-insulated exhaust pipe for a low-speed diesel engine. Background Art
[0002] Diesel engines are a commonly used power source for mechanical equipment. Their working principle is to convert the heat energy generated by fuel combustion into mechanical energy to drive the power equipment, provide it to the equipment, and then discharge the high-temperature exhaust gas generated in the conversion process from the exhaust pipe.
[0003] The exhaust gas generated by the diesel engine has a very high temperature. When it is discharged from the exhaust pipe, the temperature of the exhaust pipe will be maintained at a very high temperature due to the high-temperature exhaust gas, which can easily cause damage to the components around the exhaust system. Therefore, the exhaust pipe needs to be insulated. The existing diesel engine exhaust pipe is generally wrapped with a heat insulation cover to achieve the effect of heat insulation, but the heat insulation cover is usually tied to the exhaust pipe with Velcro. When maintaining the exhaust pipe, the heat insulation cover needs to be removed. However, after long-term repeated use, the surface fluff of the Velcro is straightened, which greatly reduces the adhesion. The Velcro is generally fixed on the heat insulation cover, so a new heat insulation cover needs to be replaced. After a long period of exhaust, the existing exhaust pipe will be blocked due to excessive carbon deposits. To clean the exhaust pipe, the exhaust pipe needs to be removed and then cleaned. The cleaning process is cumbersome and the carbon deposit cleaning efficiency is low.
[0004] Therefore, we propose a low-speed diesel engine heat-insulated exhaust pipe to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide a low-speed diesel engine insulated exhaust pipe to solve the problem raised by the above background technology that the Velcro on the heat insulation cover on the current market will reduce its adhesion after long-term use, so that carbon deposits will accumulate in the exhaust pipe after replacement of the heat insulation cover and long-term exhaust, which makes cleaning cumbersome and the carbon deposit cleaning efficiency low.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a low-speed diesel engine insulated exhaust pipe, comprising a pipe body, an air intake interface, an exhaust interface and a heat insulation cover, the left end of the pipe body is provided with an air intake interface, and the right end of the pipe body is provided with an exhaust interface, a filter plate is provided inside the pipe body, and the pipe body is provided with an opening and closing cover, a fixing rod is fixed between the air intake interface and the exhaust interface, and the fixing rod passes through a plurality of upper clamping blocks and lower clamping blocks, and a heat insulation cover is wrapped around the surface of the pipe body.
[0007] Preferably, the filter plate is located at one end close to the air inlet interface, and the diameter of the filter plate at the filtering position is smaller than the diameter of the internal channel of the tube body.
[0008] Preferably, the opening and closing cover is located at the filter plate position, and the opening and closing cover is movably connected to the tube body, and the opening and closing cover forms a fixed structure with the tube body through a first bolt.
[0009] Preferably, the upper clamping block and the lower clamping block are movably connected via a fixing rod, and the upper clamping block and the lower clamping block form a fixing structure via a second bolt.
[0010] Preferably, the fixing rod is provided with a plurality of groups of upper clamping blocks and lower clamping blocks, and the fixing rod is provided with blocking blocks on both sides of the lower clamping blocks of each group of upper clamping blocks.
[0011] Preferably, the heat insulation cover is arranged between the tube body and the fixing rod.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the low-speed diesel engine heat-insulated exhaust pipe,
[0013] (1) A filter plate is provided, and the filter plate is arranged at the air inlet position, and the exhaust gas entering the pipe body is filtered through the filter plate to avoid carbon accumulation inside the exhaust pipe after long-term use, so as to facilitate better exhaust of the exhaust pipe;
[0014] (2) An opening and closing cover is provided, and the opening and closing cover is provided at the position of the filter plate. When the carbon deposits on the filter plate accumulate to a certain extent and affect the normal exhaust of the exhaust pipe, the opening and closing cover is opened to replace the filter plate, thereby avoiding the need to remove the exhaust pipe to clean the carbon deposits, thereby facilitating the improvement of the cleaning efficiency of the carbon deposits;
[0015] (3) An upper clamp block and a lower clamp block are provided, and the heat insulation cover is fixed to the surface of the pipe body by clamping the upper clamp block and the lower clamp block, and can be used repeatedly for a long time, avoiding the problem of replacing the heat insulation cover due to the decrease of the adhesive force of the Velcro. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the internal structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the top structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the front view structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the filter plate position of the utility model;
[0020] Figure 5 It is a schematic diagram of the cross-sectional structure of the utility model.
[0021] In the figure: 1. pipe body; 2. air inlet interface; 3. exhaust interface; 4. opening and closing cover; 5. first bolt; 6. filter plate; 7. fixing rod; 8. upper clamping block; 9. lower clamping block; 10. second bolt; 11. heat insulation cover. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 The utility model provides a technical solution: a low-speed diesel engine insulated exhaust pipe, comprising a pipe body 1, an air intake interface 2, an exhaust interface 3 and a heat insulation cover 11, the left end of the pipe body 1 is provided with an air intake interface 2, and the right end of the pipe body 1 is provided with an exhaust interface 3, a filter plate 6 is provided inside the pipe body 1, and the pipe body 1 is provided with an opening and closing cover 4, a fixing rod 7 is fixed between the air intake interface 2 and the exhaust interface 3, and the fixing rod 7 passes through a plurality of upper clamping blocks 8 and lower clamping blocks 9, and a heat insulation cover 11 is wrapped around the surface of the pipe body 1.
[0024] The filter plate 6 is located at one end close to the air inlet interface 2, and the diameter of the filtering position of the filter plate 6 is smaller than the diameter of the internal channel of the tube body 1, so that the exhaust gas can be filtered by the filter plate 6 before being discharged from the exhaust pipe, thereby avoiding the accumulation of carbon deposits inside the tube body 1.
[0025] The opening and closing cover 4 is located at the position of the filter plate 6, and the opening and closing cover 4 is movably connected to the tube body 1. The opening and closing cover 4 forms a fixed structure with the tube body 1 through the first bolt 5. The opening and closing cover 4 can be opened and then the filter plate 6 can be replaced, which is convenient for quickly replacing the filter plate 6 and avoiding carbon deposits on the filter plate 6, thereby affecting the normal exhaust of the exhaust pipe.
[0026] The upper clamp block 8 and the lower clamp block 9 are movably connected by the fixing rod 7, and the upper clamp block 8 and the lower clamp block 9 form a fixing structure by the second bolt 10. The heat insulation cover 11 can be fixed on the pipe body 1 by fixing the upper clamp block 8 and the lower clamp block 9, so as to facilitate the long-term and repeated use of the heat insulation cover 11.
[0027] The fixing rod 7 is provided with multiple groups of upper clamping blocks 8 and lower clamping blocks 9, and the fixing rod 7 is provided with blocking blocks on both sides of the lower clamping blocks 9 of each group of upper clamping blocks 8. The heat insulation cover 11 can be better fixed on the pipe body 1 through the multiple groups of upper clamping blocks 8 and lower clamping blocks 9, so as to better insulate the exhaust pipe.
[0028] The heat insulation cover 11 is arranged between the pipe body 1 and the fixing rod 7, so that the heat insulation cover 11 can completely cover the pipe body 1, so as to better insulate the exhaust pipe.
[0029] Working principle: When using the insulated exhaust pipe of a low-speed diesel engine, first connect the air intake interface 2 to the exhaust outlet of the diesel engine, then the exhaust gas generated by the diesel engine during the combustion process enters the pipe body 1 from the air intake interface 2, passes through the filter plate 6 in the pipe body 1, and is finally discharged from the exhaust interface 3, thus completing the use of the insulated exhaust pipe of the low-speed diesel engine.
[0030] When the filter plate needs to be replaced after the low-speed diesel engine insulated exhaust pipe is used for a long time for exhaust, first unscrew the first bolt 5, open the opening and closing cover 4, then take out the filter plate 6 full of carbon deposits, replace it with a new filter plate 6, close the opening and closing cover 4, and finally screw on the first bolt 5, thus completing the replacement of the filter plate of the low-speed diesel engine insulated exhaust pipe.
[0031] When the insulated exhaust pipe of the low-speed diesel engine needs to be maintained, first remove the exhaust pipe from the diesel engine, then unscrew all the second bolts 10, and open the multiple groups of upper clamps 8 and lower clamps 9 on the fixing rod 7, then remove the heat insulation cover 11, and then maintain the exhaust pipe. After the maintenance is completed, pass the heat insulation cover 11 through the gap between the pipe body 1 and the fixing rod 7, and wrap the heat insulation cover 11 around the surface of the pipe body 1, then close the upper clamps 8 and the lower clamps 9, and screw on the second bolts 10, then repeat this step, close all the upper clamps 8 and the lower clamps 9, fix the heat insulation cover 11 on the pipe body 1, and finally install the exhaust pipe back on the diesel engine. This completes the maintenance of the insulated exhaust pipe of the low-speed diesel engine, and the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A low-speed diesel engine heat-insulated exhaust pipe, comprising a pipe body (1), an air intake interface (2), an exhaust interface (3) and a heat-insulating cover (11), characterized in that: The left end of the tube body (1) is provided with an air inlet interface (2), and the right end of the tube body (1) is provided with an air outlet interface (3), a filter plate (6) is provided inside the tube body (1), and the tube body (1) is provided with an opening and closing cover (4), a fixing rod (7) is fixed between the air inlet interface (2) and the air outlet interface (3), and the fixing rod (7) passes through a plurality of upper clamping blocks (8) and lower clamping blocks (9), and a heat insulation cover (11) is wound around the surface of the tube body (1).
2. A low-speed diesel engine insulated exhaust pipe according to claim 1, characterized in that: The filter plate (6) is located at one end close to the air inlet interface (2), and the diameter of the filter plate (6) at the filtering position is smaller than the diameter of the internal channel of the tube body (1).
3. The low-speed diesel engine heat-insulated exhaust pipe according to claim 1, characterized in that: The opening and closing cover (4) is located at the filter plate (6), and the opening and closing cover (4) and the tube body (1) are movably connected. The opening and closing cover (4) and the tube body (1) form a fixed structure through a first bolt (5).
4. The low-speed diesel engine heat-insulated exhaust pipe according to claim 1, characterized in that: The upper clamping block (8) and the lower clamping block (9) are movably connected via a fixing rod (7), and the upper clamping block (8) and the lower clamping block (9) form a fixing structure via a second bolt (10).
5. The low-speed diesel engine heat-insulated exhaust pipe according to claim 1, characterized in that: The fixing rod (7) is provided with a plurality of groups of upper clamping blocks (8) and lower clamping blocks (9), and the fixing rod (7) is provided with blocking blocks on both sides of the lower clamping blocks (9) of each group of upper clamping blocks (8).
6. The low-speed diesel engine heat-insulated exhaust pipe according to claim 1, characterized in that: The heat insulation cover (11) is arranged between the tube body (1) and the fixing rod (7).
