Lightweight linear module
By introducing support and linear slide rails into the linear module, the installation span and weight of the cover plate are reduced, and the problems of large weight and high strength of the traditional linear module are solved, and the flexibility and service life of the module are improved.
Patent Information
- Application Number
- CN202420834239.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Traditional linear modules have high strength requirements due to their large weight, especially in large lengths, and are not suitable for applications in frequently moving devices.
A lightweight linear module is designed, including a driving base, a cover plate, a drive slide and a drive member. The cover plate and the base are connected through a support member to reduce the installation span spacing of the cover plate, and pass through a linear slide rail and a drive. The components realize the front and rear movement of the slide, reducing the strength requirement of the cover plate.
The cover plate is lighter, the weight requirement of the overall module is reduced, the accuracy and service life of the slide rail are improved, and it is also suitable for devices that require frequent movement.
Smart Images

Figure CN222229333U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of linear drive elements, in particular to a lightweight linear module. Background Art
[0002] Linear modules are also called linear modules, rectangular coordinate robots, linear slides, etc. They can achieve linear motion of loads through the combination of various units, making the automation of light loads more flexible and the positioning more precise. Traditional linear modules use a motor to drive the ball screw transmission mechanism to drive the slide forward and backward relative to the base. The base and cover plate need to provide an installation foundation and protection. To ensure accuracy, the base and cover plate need to have a certain strength, so the overall weight of the linear module is heavy, especially when the length is large, the middle suspension distance of the cover plate is large, and higher strength requirements are required. This type of linear module imposes a large burden on the upper-level transfer drive and is not suitable for applications in devices that require frequent movement. Utility Model Content
[0003] The utility model aims to provide a lightweight linear module to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.
[0004] The technical solutions adopted to solve the above technical problems are:
[0005] A lightweight linear module, comprising: a driving base, a cover plate, a driving slide and a driving component;
[0006] The cover plate is fixedly arranged on the upper side of the driving base, the upper end of the driving slide is arranged on the upper side of the cover plate, and the lower end of the driving slide has a left and right connecting portion arranged in pairs, the connecting portion is arranged on the lower side of the cover plate and is connected to the driving base for forward and backward sliding movement;
[0007] A clearance gap is provided between the two connecting parts, a support member is provided between the cover plate and the driving base, and the support member is aligned front and back with the clearance gap;
[0008] The driving component is used to drive the driving slide to move forward and backward relative to the driving base.
[0009] The lightweight linear module provided by the utility model has at least the following beneficial effects: the driving member drives the driving slide to move forward and backward. The support member can connect the cover plate and the driving base to support the cover plate, greatly reducing the installation span spacing of the cover plate, thereby reducing the strength requirement of the cover plate. The driving slide is slidably connected to the driving base through two connecting parts, and can avoid the support member through the avoidance gap, thereby realizing the lightweight of the cover plate.
[0010] As a further improvement of the above technical solution, the cover plate is in a flat plate shape, and a weight reduction cavity penetrating through the front and back is provided inside the cover plate.
[0011] As a further improvement of the above technical solution, the driving base includes a base body and two end plates. The two end plates are respectively arranged at the front and rear ends of the base body and are fixedly connected to the front and rear ends of the cover plate.
[0012] As a further improvement of the above technical solution, a plurality of clearance grooves penetrating through the front and back are provided inside the base body.
[0013] As a further improvement of the above technical solution, the cross-section of the base body is in a "U" shape, the end plates are in a flat plate shape, and the cover plate is flush with the upper ends of the end plates.
[0014] As a further improvement of the above technical solution, a linear slide rail extending in the front and rear directions is provided between the connecting portion and the driving base, and the driving member is arranged between the two linear slide rails.
[0015] As a further improvement of the above technical solution, the driving member includes a driving unit, a driving pulley and a driving belt. The two driving pulleys are respectively arranged on the front and rear sides of the driving base. The driving belt is wound around the driving pulleys in a transmission manner and is fixedly connected to the driving slide seat. The driving unit is drivingly connected to the driving pulley.
[0016] As a further improvement of the above technical solution, the driving belt is disposed in the middle between the cover plate and the driving base, and the support member is disposed within the range surrounded by the driving belt.
[0017] As a further improvement of the above technical solution, the driving base is provided with a driving shaft and a driven shaft. The two driving pulleys are respectively coaxially sleeved on the driving shaft and the driven shaft. The driving unit is drivingly connected to the driving shaft, and the driven shaft is arranged to be adjustable in the front and rear directions relative to the driving shaft.
[0018] As a further improvement of the above technical solution, both the cover plate and the driving base are provided with avoidance holes penetrating through the upper and lower directions. Description of the Drawings
[0019] The following further describes the present utility model in conjunction with the drawings and embodiments;
[0020] Figure 1 is a three-dimensional schematic diagram of one embodiment of the lightweight linear module provided by the present utility model;
[0021] Figure 2 is a side sectional view of one embodiment of the lightweight linear module provided by the present utility model;
[0022] Figure 3 The utility model provides a lightweight linear module, and an exploded perspective view of an embodiment thereof.
[0023] In the figure: 100, driving base; 110, linear slide rail; 120, base body; 130, end plate; 140, driving shaft; 150, driven shaft; 160, driving seat sleeve; 170, driven seat sleeve; 200, cover plate; 210, weight reduction cavity; 220, avoidance hole; 300, driving slide; 310, connecting part; 320, first clamping plate; 330, second clamping plate; 400, driving component; 410, driving unit; 420, driving pulley; 430, driving belt; 500, supporting member. DETAILED DESCRIPTION
[0024] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0025] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] In the description of the present utility model, if there are words such as "several", it means one or more, "more" means more than two, greater than, less than, exceed, etc. are understood to exclude the number, and above, below, within, etc. are understood to include the number.
[0027] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0028] Reference Figures 1 to 3 The lightweight linear module of the utility model is implemented as follows:
[0029] A lightweight linear module includes a driving base 100 , a cover plate 200 , a driving slide 300 and a driving component 400 .
[0030] The cover plate 200 is fixedly arranged on the upper side of the driving base 100. The driving slide 300 is movably sleeved on the outer side of the cover plate 200, and the upper end of the driving slide 300 has a mounting plane in a planar shape. The mounting plane is arranged on the upper side of the cover plate 200. The lower end of the driving slide 300 has a connecting portion 310 arranged in pairs on the left and right. Both of the connecting portions 310 are arranged on the lower side of the cover plate 200 and are slidably connected to the driving base 100 along the front-back direction.
[0031] A clearance gap is provided between the two connecting parts 310. A plurality of support members 500 are provided between the cover plate 200 and the driving base 100. The plurality of support members 500 are arranged in a front-to-back direction. The upper and lower ends of the support members 500 are respectively fixedly connected to the cover plate 200 and the driving base 100. The support members 500 are aligned front-to-back with the clearance gap.
[0032] The driving member 400 is provided with a driving end which is transmission-connected with the driving slide 300 and enables the driving slide 300 to move in the front-rear direction relative to the driving base 100 .
[0033] In actual use, the driving member 400 drives the driving slide 300 to move forward and backward. The support member 500 can connect the cover plate 200 and the driving base 100 to support the cover plate 200, greatly reducing the installation span spacing of the cover plate 200, thereby reducing the strength requirement of the cover plate 200. The driving slide 300 is slidably connected to the driving base 100 through two connecting parts 310, and can avoid the support member 500 through the avoidance gap, thereby achieving lightweighting of the cover plate 200.
[0034] A linear slide 110 extending forward and backward is provided between the connecting portion 310 and the driving base 100, and the driving member 400 is provided between the two linear slides 110. The driving member 400 drives the driving slide 300 to move forward and backward in the middle, and the two linear slides 110 are respectively connected to the two connecting portions 310 of the driving slide 300, so that the driving slide 300 can be evenly stressed, and a deflection torque is not applied to the driving slide 300 during the driving process, resulting in a situation where the load of the linear slide 110 on one side is large, thereby improving the accuracy of the linear slide 110 and extending its service life.
[0035] In this embodiment, the driving base 100 includes: a base body 120 and an end plate 130. The number of the end plates 130 is two. The two end plates 130 are respectively arranged at the front and rear ends of the base body 120. The front and rear ends of the cover plate 200 are respectively fixedly connected to the two end plates 130.
[0036] The cross-section of the base body 120 is in a "U" shape. The base body 120 has a bottom plate and side plates provided on the left and right sides of the bottom plate. The end plate 130 is in a flat plate shape. The two end plates 130 are respectively arranged at the front and rear ends of the base body 120. The left and right ends of the end plate 130 are flush with the left and right ends of the base body 120, and the lower end of the end plate 130 is flush with the lower end of the base body 120, so that the base body 120 and the two end plates 130 form a groove structure extending in the front and rear directions.
[0037] The cover plate 200 is flush with the upper end of the end plate 130. There is a gap between the cover plate 200 and the upper ends of the left and right sides of the base body 120. The middle part of the driving slide 300 is movably arranged in the gap between the cover plate 200 and the base body 120.
[0038] In this embodiment, the cover plate 200 is in a flat plate shape. The middle part of the cover plate 200 is thicker, and the left and right ends are thinner. There are a plurality of weight-reducing cavities 210 penetrating through the front and rear directions on the inner side of the middle part of the cover plate 200. By arranging the plurality of weight-reducing cavities 210, a structure similar to a square tube can be formed, which can reduce the self-weight of the cover plate 200 while having little influence on the strength of the cover plate 200.
[0039] Both of the two linear slide rails 110 are arranged on the upper side of the bottom plate of the base body 120, and the two linear slide rails 110 are arranged between the side plates. The thickness of the bottom plate is greater than the thickness of the side plates. A plurality of clearance grooves penetrating through the front and rear directions are arranged on the inner side of the bottom plate. By arranging the clearance grooves, the self-weight of the bottom plate can be reduced, and the weight of the linear module can be further reduced.
[0040] In a further embodiment, both the cover plate 200 and the bottom plate of the driving base 100 have clearance holes 220 penetrating through the upper and lower directions. The clearance holes 220 communicate the outside with the space surrounded by the cover plate 200 and the driving base 100. It is preferred that the clearance holes 220 of the cover plate 200 and the bottom plate are aligned up and down. The clearance holes 220 are aligned with the support members 500 in the front and rear directions. The clearance holes 220 are arranged between adjacent support members 500.
[0041] In this embodiment, the driving member 400 is disposed between the two linear guide rails 110. In order to avoid obstruction to the movement of the support member 500 or the driving slide 300, the driving member 400 includes: a driving unit 410, a driving pulley 420 and a driving belt 430. There are two driving pulleys 420. The two driving pulleys 420 are respectively disposed on the front and rear sides of the driving base 100. The rotation axes of the two driving pulleys 420 extend in the up-down direction. The driving belt 430 is driven and wound around the driving pulleys 420 and is fixedly connected to the driving slide 300. The driving unit 410 is drivingly connected to the driving pulleys 420.
[0042] Specifically, the bottom plate of the driving base 100 is provided with a driving shaft 140 and a driven shaft 150. The axial directions of the driving shaft 140 and the driven shaft 150 are both extended in the up-down direction. The two driving pulleys 420 are coaxially fixedly sleeved on the driving shaft 140 and the driven shaft 150, respectively. The driving unit 410 is drivingly connected to the driving shaft 140.
[0043] The bottom plate is provided with a driving seat cover 160 and a driven seat cover 170. The driving shaft 140 is rotatably arranged in the driving seat cover 160, and the driving seat cover 160 is fixedly connected to the bottom plate. The driving unit 410 is fixedly installed at the lower end of the driving seat cover 160 and is drivingly connected to the driving shaft 140.
[0044] In order to facilitate the control of the conveying speed and accuracy, the driving unit 410 in this embodiment adopts a servo motor, and the driving unit 410 is connected to the driving shaft 140 through a reduction gearbox.
[0045] The driven shaft 150 is rotatably inserted into the driven seat sleeve 170, and the driven seat sleeve 170 is adjustably connected to the bottom plate in the front-to-back direction. The driven seat sleeve 170 has a strip groove extending front-to-back. The driven seat sleeve 170 is locked and connected to the bottom plate by a screw inserted into the strip groove. The bottom plate is threaded with a tightening bolt, and the tightening bolt extends in the front-to-back direction. The tightening bolt is arranged on the side of the driven seat sleeve 170 facing the driving seat sleeve 160 and abuts against the driven seat sleeve 170.
[0046] On a projection plane perpendicular to the front-to-back direction, the driving shaft 140 and the driven shaft 150 are centrally arranged on the driving base 100, and the driving belt 430 is wound around the two driving pulleys 420, so that the driving belt 430 is centrally arranged between the cover plate 200 and the driving base 100 in the left-right direction, and the supporting members 500 are all arranged in the area surrounded by the driving belt 430.
[0047] The first clamping plate 320 and the second clamping plate 330 are fixedly provided at the lower end of the driving slide 300. The first clamping plate 320 and the second clamping plate 330 are respectively provided on both sides of the driving belt 430, and the first clamping plate 320 and the second clamping plate 330 are respectively pressed against the belt surfaces on both sides of the driving belt 430. The first clamping plate 320 has a toothed structure corresponding to the belt teeth of the driving belt 430.
[0048] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0049] Although the embodiments of the present invention have been shown and described, those skilled in the art may make various changes, modifications, substitutions and variations to these embodiments without departing from the principles and purpose of the present invention. These changes, modifications, equivalent variations or substitutions are all included in the scope defined by the claims of this application. The scope of the present invention is defined by the claims and their equivalents.
Claims
1. A lightweight linear module, characterized in that: Including: A driving base, a cover plate, a driving slide and a driving member; The cover plate is fixedly arranged on the upper side of the driving base. The upper end of the driving slide is arranged on the upper side of the cover plate. The lower end of the driving slide has connecting parts arranged in pairs on the left and right. The connecting parts are arranged on the lower side of the cover plate and are slidably connected with the driving base in the front and back directions; A clearance gap is provided between the two connecting parts. A support member is provided between the cover plate and the driving base. The support member is aligned with the clearance gap in the front and back directions; The driving member is used to drive the driving slide to move back and forth relative to the driving base.
2. The lightweight linear module according to claim 1, characterized in that: The cover plate is in a flat plate shape, and a weight-reducing cavity penetrating through the front and back is provided inside the cover plate.
3. The lightweight linear module according to claim 1, characterized in that: The driving base includes a base body and two end plates. The two end plates are respectively arranged at the front and rear ends of the base body and are fixedly connected with the front and rear ends of the cover plate.
4. The lightweight linear module according to claim 3, characterized in that: A plurality of clearance grooves penetrating through the front and back are provided inside the base body.
5. The lightweight linear module according to claim 3, characterized in that: The cross section of the base body is in a "U" shape. The end plates are in a flat plate shape. The cover plate is flush with the upper ends of the end plates.
6. The lightweight linear module according to claim 1, characterized in that: A linear slide rail extending in the front and back directions is provided between the connecting part and the driving base. The driving member is arranged between the two linear slide rails.
7. The lightweight linear module according to claim 1, characterized in that: The driving member includes a driving belt moving along an annular path. The driving belt is fixedly connected with the driving slide.
8. The lightweight linear module according to claim 7, characterized in that: The driving belt is arranged in the middle between the cover plate and the driving base. The support member is arranged in the area surrounded by the driving belt.
9. The lightweight linear module according to claim 7, characterized in that: The driving base is provided with a driving shaft and a driven shaft. Driving pulleys are sleeved on the driving shaft and the driven shaft coaxially. The driven shaft is arranged to be adjustable in the front and back directions relative to the driving shaft.
10. The lightweight linear module according to claim 1, characterized in that: Both the cover plate and the driving base have clearance holes penetrating through the upper and lower directions.
