Regulation and control type modified pitch regulating valve

The controllable modified asphalt regulating valve with a serrated spherical plate and wear-resistant design addresses wear and clogging issues, enhancing the durability and sealing efficiency of regulating valves.

CN222229463UActive Publication Date: 2024-12-24MASTEEL ORSEA CHEM CO LTD
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Patent Information

Application Number
CN202420283501.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-06
Publication Date
2024-12-24
Estimated Expiration
2034-02-06

AI Technical Summary

Technical Problem

Modified asphalt, which is a complex mixture of aromatic hydrocarbons and heterocyclic compounds, causes wear and clogging issues in regulating valves due to particulate matter accumulation and temperature variations, leading to reduced service life of spherical valve plates.

Method used

A controllable modified asphalt regulating valve with a serrated spherical valve plate, wear-resistant areas, and a sealing mechanism featuring a pressure ring and sealing ring supported by springs, ensuring smooth operation and extended service life.

Benefits of technology

The serrated design and wear-resistant features enhance the durability of the valve plate, maintaining sealing effectiveness and preventing particulate matter accumulation, thus extending the valve's service life and ensuring smooth operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a regulation and control type modified pitch regulating valve, and relates to regulating valve structure technical equipment. Comprising a valve body, a cavity channel is formed in the valve body, and a spherical valve plate is installed in the cavity channel; connecting parts are installed at the upper end and the lower end of the spherical valve plate. A valve rod and a bottom guide are installed on the connecting parts correspondingly. A filler hole is formed in the top of the valve body, the lower end of the filler hole communicates with the cavity channel, and a valve rod is installed in the filler hole; a feeding port and a discharging port are formed in the two ends of the cavity channel respectively, a sealing piece is installed at the feeding port, a radial table part is arranged in the feeding port and connected with the sealing piece, and the sealing piece is movably connected with the spherical valve plate. Compensation areas are arranged on the two sides of the spherical valve plate and are in a V shape, and sawtooth side lines are arranged on the compensation areas. The technical problem that the service life of the spherical valve plate is shortened due to the fact that particulate matter exists under different technologies and different temperatures when modified pitch is transported in different pipelines and often scours the sideline of the spherical valve plate when the regulating valve works is solved.
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Description

Technical Field

[0001] The utility model relates to a regulating valve structure technical equipment, in particular to a regulating type modified asphalt regulating valve. Background Art

[0002] Modified asphalt refers to asphalt obtained by deep processing of coal tar or ordinary coal tar. It is a black solid at room temperature, and solidifies into a very brittle solid with a shell-like fracture at a certain temperature, showing a glass phase; it does not have a specific melting point, but melts within a certain melting point range, and has no thermal effect when solidifying. The components of asphalt are extremely complex, most of which are aromatic hydrocarbons with more than three rings, as well as heterocyclic compounds containing elements such as oxygen, nitrogen and sulfur, and a small amount of high molecular carbon substances.

[0003] There are many types of regulating valves, including V-type regulating valves, which are commonly used in chemical, metallurgical, petrochemical and pharmaceutical fields. For example, the reference document CN200820002567.2 fine-tuning ceramic regulating valve improves corrosion resistance and clogging performance. When modified asphalt is transported in different pipelines, due to different processes and different temperatures, particulate matter exists. When the regulating valve is working, it often washes the edge of the spherical valve plate, resulting in a decrease in the service life of the spherical valve plate, and if the content of particulate matter is too high, it is easy to accumulate.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0006] In view of the shortcomings of the prior art, the utility model provides a machine tool with a gantry and an iron chip recovery function. The specific technical solution is as follows:

[0007] A controllable modified asphalt regulating valve comprises a valve body, a cavity is arranged in the valve body, and a spherical valve plate is installed in the cavity, and the spherical valve plate is "C" shaped; connecting parts are installed at the upper and lower ends of the spherical valve plate, and a valve stem and a bottom guide are respectively installed on the connecting parts, and the bottom guide is detachably fixed to the bottom of the valve body;

[0008] A packing hole is provided at the top of the valve body, the lower end of the packing hole is connected to the cavity, and a valve stem is installed in the packing hole;

[0009] The two ends of the cavity are respectively a feed port and a discharge port, a sealing member is installed at the feed port, a radial platform is arranged inside the feed port, the radial platform is connected to the sealing member, and the sealing member is movably connected to the spherical valve plate;

[0010] Compensation areas are provided on both sides of the spherical valve plate in a V shape, and the compensation areas are provided with serrated edges.

[0011] In a further technical solution, the sealing member includes a pressure ring and a sealing ring, the pressure ring is located on the outside of the sealing ring and abuts against the sealing ring; the sealing member includes a pressure ring and a sealing ring, the pressure ring is provided with a mounting hole one, the sealing ring is provided with a mounting hole two on the side opposite to the pressure ring, a spring one is installed between the mounting hole one and the mounting hole two, and one end of the spring one is fixedly connected to the mounting hole one, and the other end of the spring one is fixedly connected to the mounting hole two.

[0012] In a further technical solution, a wear-resistant area is further provided on the spherical valve plate, and the wear-resistant area is movably abutted against the sealing ring.

[0013] In a further technical solution, the sawtooth edge line is located in the middle of the spherical valve plate, and the tooth thickness is higher than the tooth thickness near the two ends, and the tooth thickness at the two ends gradually decreases from the middle phase.

[0014] In a further technical solution, the sealing ring is a combined sealing ring, comprising a ring body 1 and a ring body 2, one side of the ring body 1 is fixedly connected to the radial platform portion, and a connecting cavity is opened inside;

[0015] The bottom corner of the ring body 2 is movably connected to the spherical valve plate, and a connecting ring portion is installed on the top in the connecting cavity, and the horizontal thickness of the connecting ring portion is smaller than the horizontal thickness of the connecting cavity;

[0016] The pressure ring is provided with a mounting hole 1, which is communicated with the connecting cavity and is connected with a spring 2, one end of the spring 2 is fixedly connected with the connecting ring part, and the other end is fixedly connected with the mounting hole 1.

[0017] In a further technical solution, a bottom sealing pressure plate is provided at the bottom of the bottom guide and is fixed with hexagonal bolts; a gasket is installed between the bottom sealing pressure plate and the bottom guide.

[0018] In a further technical solution, a stop plate is fixedly installed on the top of the spherical valve plate; a packing seat is provided at the bottom of the packing hole, and a packing is installed on the top of the packing seat; a packing gland plate is installed on the top of the packing hole and a stud is installed on the outside and fixed to the top of the valve body, and fixed with a hexagonal nut.

[0019] Beneficial effects:

[0020] 1. The solid content of particles in modified asphalt varies with temperature and different types of pipelines, and also includes some impurity particles. Frequent use will flush the spherical valve plate, causing wear of the valve plate. The utility model is provided with a serrated spherical valve plate, which can extend the length of the spherical valve plate and protect the connection effect between the spherical valve plate and the seal; on the other hand, it can cut or collide with some granular matter to ensure the smoothness of valve opening and closing during flushing.

[0021] 2. The utility model spring 1 is installed between the mounting hole 1 and the mounting hole 2 under compression, so after the spherical valve plate and the sealing ring are worn, there is sufficient strength to support the sealing member to maintain the sealing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] In the attached picture:

[0024] Figure 1 This is a schematic diagram of the structure of Example 1 of the utility model;

[0025] Figure 2 This is a schematic diagram of the spherical valve plate structure of Example 1 of the utility model;

[0026] Figure 3 This is a schematic diagram of the spherical valve plate structure of Example 2 of the utility model;

[0027] Figure 4 This is a schematic diagram of the spherical valve plate structure of Example 3 of the utility model;

[0028] Figure 5 for Figure 4 A magnified view of part A;

[0029] Figure 6 This is a schematic diagram of the spherical valve plate structure of Example 4 of the utility model;

[0030] Figure 7 for Figure 6 A magnified view of part B;

[0031] In the figure: 1. valve body; 2. spherical valve plate; 3. connecting part; 4. valve stem; 5. bottom guide; 6. packing hole; 7. feed port; 8. discharge port; 9. diameter platform; 10. pressure ring; 11. sealing ring; 12. spring one; 13. spring two; 14. bottom sealing pressure plate; 15. hexagonal head bolt; 16. washer; 17. block plate; 18. packing; 19. packing gland plate; 20. stud; 21. compensation area; 22. serrated edge line; 23. wear-resistant area; 101. mounting hole one; 111. mounting hole two; 112. ring body one; 113. ring body two; 114. connecting cavity; 115. connecting ring part. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0033] The application principle of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0034] Example 1

[0035] like Figure 1 and Figure 2 As shown, it is an implementation scheme of the utility model, a control type modified asphalt regulating valve, comprising a valve body 1, a cavity is arranged in the valve body 1, and a spherical valve plate 2 is installed in the cavity, and the spherical valve plate 2 is "C" shaped; the upper and lower ends of the spherical valve plate 2 are installed with connecting parts 3, and the connecting parts 3 are respectively installed with a valve stem 4 and a bottom guide 5, and the bottom guide 5 is detachably fixed to the bottom of the valve body 1; a packing hole 6 is opened on the top of the valve body 1, and the lower end of the packing hole 6 is connected to the cavity, and a valve stem 4 is installed in the packing hole 6;

[0036] The two ends of the cavity are respectively a feed port 7 and a discharge port 8, a seal is installed at the feed port 7, a radial platform 9 is arranged inside the feed port 7, the radial platform 9 is connected to the seal, and the seal is movably connected to the spherical valve plate 2;

[0037] Compensation areas 21 are provided on both sides of the spherical valve plate 2 in a V shape, and the compensation area 21 is provided with a serrated edge line 22. Due to the different temperatures in the modified asphalt, the solid content of particles in different pipeline types is different, and some impurity particles are also included. The spherical valve plate will be washed during frequent use, causing wear of the valve plate. Therefore, the provision of a serrated spherical valve plate can, on the one hand, extend the length of the spherical valve plate and protect the connection effect between the spherical valve plate and the seal; on the other hand, it can cut or collide with some particulate matter to ensure the smoothness of the valve opening and closing during washing. The spherical valve plate 2 is also provided with a wear-resistant area 23, and the wear-resistant area 23 is movably abutted against the sealing ring 11. The wear-resistant area 23 can be a wear-resistant material or a sprayed wear-resistant material, such as Teflon material, to ensure wear resistance and not react with the modified asphalt.

[0038] A bottom sealing plate 14 is provided at the bottom of the bottom guide 5, and is fixed with a hexagonal bolt 15; a gasket 16 is installed between the bottom sealing plate 14 and the bottom guide 5. A stopper plate 17 is fixedly installed on the top of the spherical valve plate 2; a packing seat is provided at the bottom of the packing hole 6, and a packing 18 is installed on the top of the packing seat; a packing gland plate 19 is installed on the top of the packing hole 6, and a stud 20 is installed on the outside and fixed on the top of the valve body 1, and fixed with a hexagonal nut.

[0039] The filler material includes but is not limited to one of graphite, polytetrafluoroethylene, flax, glass fiber, polytetrafluoroethylene, etc.;

[0040] Example 2

[0041] like Figure 3 As shown, it is another embodiment of the utility model. On the basis of Example 1, the sawtooth edge line 22 is located in the middle of the spherical valve plate 2, and the tooth thickness is higher than the tooth thickness near the two ends, and the tooth thickness gradually decreases from the middle to the two ends. Since the middle part of the spherical valve plate is opened first to cause contact when rotating, the gap is the first position to cause collision, and the gap is small and the extrusion is dense, which is more likely to cause collision and wear problems. Therefore, the sawtooth thickness in the middle position is increased to ensure strength.

[0042] Example 3

[0043] like Figure 4 and Figure 5 As shown, it is another implementation scheme of the utility model. On the basis of Example 1, the sealing member includes a pressure ring 10 and a sealing ring 11, and the pressure ring 10 is located on the outside of the sealing ring 11 and abuts against the sealing ring 11; the sealing member includes a pressure ring 10 and a sealing ring 11, and the pressure ring 10 is provided with a mounting hole 101, and the sealing ring 11 is provided with a mounting hole 2 111 on the side opposite to the pressure ring 10, and a spring 12 is installed between the mounting hole 101 and the mounting hole 2 111, and one end of the spring 12 is fixedly connected to the mounting hole 101, and the other end of the spring 12 is fixedly connected to the mounting hole 2 111.

[0044] The spring 12 is installed between the mounting hole 1 and the mounting hole 2 under compression, so after the spherical valve plate and the sealing ring 11 are worn, there is sufficient strength to support the sealing member 11 to maintain the sealing effect.

[0045] Example 4

[0046] like Figure 6 and Figure 7 As shown, it is another embodiment of the present invention. On the basis of Example 1, the sealing ring 11 is a combined sealing ring, including a ring body 112 and a ring body 113. One side of the ring body 112 is fixedly connected to the radial platform 9, and a connecting cavity 114 is opened inside.

[0047] The bottom corner of the ring body 113 is movably connected to the spherical valve plate 2, and a connecting ring portion 115 is installed on the top in the connecting cavity 114, and the horizontal thickness of the connecting ring portion 115 is smaller than the horizontal thickness of the connecting cavity 114;

[0048] The pressure ring 10 is provided with a mounting hole 101, and the mounting hole 101 is communicated with the connecting cavity 114, and is connected with a spring 2 13, one end of the spring 2 13 is fixedly connected with the connecting ring portion 115, and the other end is fixedly connected with the mounting hole 101. A guide column is provided at the bottom of the ring body 1 and inserted into the ring body 2; and the height of the ring body 2 113 is lower than the height of the radial platform portion.

[0049] A transition hole is opened on the ring body 112 for the spring 2 to pass through the connecting cavity 113. The spring 2 is in a pressurized recovery state. The ring bodies 1 and 2 are bonded at the connection to ensure the connection strength. The connecting cavity and the connecting ring are provided to ensure that when the seal is severely worn, the restoring force of the spring 2 is greater than the bonding force, and it will move laterally along the guide column to drive the ring body 2 113 to move laterally. The bottom of the ring body 2 113 continues to rub against the spherical valve plate to form a seal.

[0050] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

[0051] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. Control type modified asphalt regulating valve, characterized by: The valve body (1) comprises a valve body (1), a cavity is arranged in the valve body (1), and a spherical valve plate (2) is installed in the cavity, and the spherical valve plate (2) is "C" shaped; the upper and lower ends of the spherical valve plate (2) are installed with connecting parts (3), and the connecting parts (3) are respectively installed with a valve stem (4) and a bottom guide (5), and the bottom guide (5) is detachably fixed to the bottom of the valve body (1); A packing hole (6) is provided at the top of the valve body (1), the lower end of the packing hole (6) is connected to the cavity, and a valve stem (4) is installed in the packing hole (6); The two ends of the cavity are respectively a feed port (7) and a discharge port (8), a sealing member is installed at the feed port (7), a radial platform (9) is arranged inside the feed port (7), the radial platform (9) is connected to the sealing member, and the sealing member is movably connected to the spherical valve plate (2); Compensation areas (21) are provided on both sides of the spherical valve plate (2) in a V shape, and the compensation areas (21) are provided with sawtooth edges (22).

2. The controllable modified asphalt regulating valve according to claim 1 is characterized in that: The sealing member comprises a pressure ring (10) and a sealing ring (11), wherein the pressure ring (10) is located on the outer side of the sealing ring (11) and abuts against the sealing ring (11); the sealing member comprises a pressure ring (10) and a sealing ring (11), wherein a mounting hole 1 (101) is provided on the pressure ring (10), and a mounting hole 2 (111) is provided on a side of the sealing ring (11) opposite to the pressure ring (10), and a spring 1 (12) is installed between the mounting hole 1 (101) and the mounting hole 2 (111), and one end of the spring 1 (12) is fixedly connected to the mounting hole 1 (101), and the other end of the spring 1 (12) is fixedly connected to the mounting hole 2 (111).

3. The controllable modified asphalt regulating valve according to claim 2 is characterized in that: The spherical valve plate (2) is also provided with a wear-resistant area (23), and the wear-resistant area (23) is in movably contact with the sealing ring (11).

4. The controllable modified asphalt regulating valve according to claim 1 is characterized in that: The sawtooth edge line (22) is located in the middle of the spherical valve plate (2), and the tooth thickness is higher than the tooth thickness near the two ends, and the tooth thickness gradually decreases from the middle to the two ends.

5. The controllable modified asphalt regulating valve according to claim 2 is characterized in that: The sealing ring (11) is a combined sealing ring, comprising a ring body 1 (112) and a ring body 2 (113); one side of the ring body 1 (112) is fixedly connected to the radial platform (9), and a connecting cavity (114) is provided inside the ring body; The bottom corner of the second ring body (113) is movably connected to the spherical valve plate (2), and a connecting ring portion (115) is installed on the top in the connecting cavity (114), and the horizontal thickness of the connecting ring portion (115) is smaller than the horizontal thickness of the connecting cavity (114); The pressure ring (10) is provided with a mounting hole (101) therein, and the mounting hole (101) is communicated with the connecting cavity (114) and is connected with a spring (13), one end of the spring (13) is fixedly connected to the connecting ring portion (115), and the other end is fixedly connected to the mounting hole (101).

6. The controllable modified asphalt regulating valve according to claim 1, characterized in that: A bottom sealing pressure plate (14) is provided at the bottom of the bottom guide (5) and is fixed with a hexagonal bolt (15); a gasket (16) is installed between the bottom sealing pressure plate (14) and the bottom guide (5).

7. The controllable modified asphalt regulating valve according to claim 6 is characterized in that: A stopper plate (17) is fixedly mounted on the top of the spherical valve plate (2); a packing seat is provided at the bottom of the packing hole (6), and a packing (18) is installed on the top of the packing seat; a packing gland plate (19) is installed on the top of the packing hole (6), and a stud bolt (20) is installed on the outside and fixedly mounted on the top of the valve body (1), and fixedly mounted with a hexagonal nut.