Lens and reflection cup combined assembly structure, light source system and linear lamp
By setting elastic connectors on the lens and reflective cup, the problem of inconvenient assembly of brittle materials is solved, efficient combined assembly is achieved, assembly errors and installation complexity are reduced, optical effect and use flexibility are improved.
Patent Information
- Application Number
- CN202421059374.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-15
AI Technical Summary
It is difficult for the prior art to effectively combine lenses made of brittle materials with high light transmittance and reflective cups, resulting in large assembly errors and inconvenience.
A combined assembly structure of lens and reflective cup is designed. By providing a first connector on the lens mounting side and a second connector on the reflective cup mounting side, a fixed connection is achieved by using elastic deformation of the projecting part and the receiving part to reduce the Small assembly errors and improve connection strength and flexibility through the fitting of fasteners and elastic members.
It realizes convenient assembly connection between lenses and reflective cups, reduces assembly errors, improves usage flexibility and optical effects, and meets the assembly requirements of brittle materials, reducing the space occupied by the assembly structure and installation complexity of the product.
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Figure CN222230356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of LED lamp lighting, in particular to a lens and reflector cup combined assembly structure, a light source system and a linear lamp. Background Art
[0002] The optical part of conventional linear lighting is mostly a single lens or a single reflector cup, which has the problem of large assembly error and inconvenient installation. Therefore, some people have proposed to assemble the lens and the reflector cup in combination.
[0003] In order to meet the increasingly high requirements for the optical performance of lenses in the market, it is necessary to use brittle materials with high transmittance, but the existing combined assembly structure is usually only applicable to lenses made of ordinary materials, and it is difficult to combine and assemble lenses made of brittle materials with reflective cups well and safely. Utility Model Content
[0004] The utility model aims to provide a lens and reflector cup combined assembly structure, a light source system and a linear lamp to solve the problem that a lens made of brittle material is difficult to be assembled with a reflector cup in the prior art.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A lens and reflector cup assembly structure, comprising a lens and a reflector cup, wherein the lens has a lens mounting edge and a lens optical component, the lens optical component comprises at least one lens optical component, the reflector cup has a reflector cup mounting edge and a reflector cup optical component, the reflector cup optical component comprises at least one reflector cup optical component, and the lens optical component and the reflector cup optical component are arranged in a one-to-one correspondence;
[0007] A first connecting piece is arranged on the lens mounting edge, and a second connecting piece is arranged on the reflective cup mounting edge. The first connecting piece can be matched and connected with the second connecting piece, so that the lens mounting edge and the reflective cup mounting edge are fixedly connected;
[0008] The first connecting member includes a protruding portion protruding from the lens mounting edge, and the second connecting member includes a receiving portion, wherein the protruding portion can extend into the receiving portion and cause the receiving portion to undergo elastic deformation.
[0009] The lens and reflector combined assembly structure provided by the present application has a first connecting member arranged on the lens mounting edge and a second connecting member arranged on the reflector mounting edge. When working, the lens and the reflector can be assembled and connected by the cooperation of the first connecting member and the second connecting member, thereby improving the convenience of assembling the optical component and reducing the assembly error between the lens and the reflector. Moreover, the use effect can be changed by replacing the lens or reflector components more conveniently, and the use flexibility is high. In addition, the lens and the reflector are assembled as a whole onto the lamp or substrate, and only the assembly structure for connecting the whole needs to be arranged on the lamp or substrate, thereby reducing the space occupied by the product assembly structure, improving its optical effect and simplifying the installation.
[0010] An accommodating portion capable of elastic deformation is provided on the mounting edge of the reflective cup. The accommodating portion can generate an elastic restoring force after elastic deformation, or reset after the protruding portion is extended to a certain position, thereby realizing a fixed connection between the first connecting member and the second connecting member. This structure allows the first connecting member to have no elastic deformation ability, thereby meeting the assembly requirements of the lens made of brittle material.
[0011] The extension portion can improve the structural strength by increasing the thickness to prevent breakage or cracking.
[0012] The accommodating portion can achieve assembly flexibility by removing glue, adjusting the glue thickness and forming a suitable shape, so as to facilitate the connection with the extending portion.
[0013] As a preferred solution of the utility model, the lens is made of a brittle material with a light transmittance greater than or equal to 91%.
[0014] The lens is made of a brittle material with high light transmittance. The brittle material with high light transmittance has a low cost and can meet the increasingly high requirements for the optical performance of the lens in the market while controlling the cost.
[0015] As a preferred solution of the utility model, the lens is made of PMMA material, and the reflective cup is made of PC material.
[0016] As a preferred solution of the utility model, the extending portion is a buckling piece with a side protrusion at the end, and the accommodating portion is a buckling groove, and the buckling piece can be snap-connected with the buckling groove.
[0017] The snap connection between the snap fitting and the snap fitting groove has the advantages of simple structure, easy manufacturing and high connection strength; the snap fitting is arranged to protrude from the lens mounting edge, and occupies a small space on the lens mounting edge, and will not squeeze the design space of the lens optical structure. The arrangement of the snap fitting can make it possible to have no gap or only a small gap on the front side of the lens mounting edge, which saves costs and has the effect of beautifying the appearance.
[0018] As a preferred solution of the utility model, an arc-shaped elastic member is arranged in the buckling groove, one end of the elastic member is connected to the mounting edge of the reflective cup, and the other end is away from the optical light-emitting side of the reflective cup.
[0019] The arc-shaped setting can increase the extension length of the elastic member under the same size, thereby improving its elastic deformation ability, making it easier to buckle with the fastening member; setting the other end of the elastic member away from the optical light-emitting side of the reflective cup can enhance the limiting ability of the elastic member on the fastening member and improve the fixing effect.
[0020] As a preferred solution of the utility model, a positioning piece and a mounting clip are provided on the reflective cup, the positioning piece is used for positioning when connecting the light source bracket / lamp, and the mounting clip is used for connecting with the light source bracket / lamp; the number of the mounting clips is at least two, and the mounting clips are arranged on both sides of the reflective cup.
[0021] The mounting buckles are arranged on both sides of the reflector. When working, the reflector can be fixed to the light source bracket / lamp from both sides at the same time, which is conducive to improving the connection tightness, reducing the shaking during use, and thus improving the optical effect.
[0022] As a preferred solution of the utility model, the extending portion is an assembly part, the accommodating portion is an assembly groove, the assembly part can extend into the assembly groove and have an interference fit with the assembly groove; an auxiliary groove is arranged adjacent to the side of the assembly groove.
[0023] Through the interference fit of the assembly parts and the assembly grooves, the movable gap between the lens and the reflector cup can be minimized, the connection between the two can be improved, the assembly structure can be more stable, and the deviation of the lens and the reflector cup caused by shaking can be reduced.
[0024] The auxiliary groove is arranged on the side of the assembly groove, which can balance the structural deformation of the assembly groove and release the stress on the installation side of the reflective cup in the interference fit, which is beneficial to the structural stability and safety.
[0025] As a preferred solution of the utility model, a positioning piece is provided on the reflective cup, and the positioning piece is used for positioning when connecting the light source bracket / lamp; a crimping piece is provided on the lens mounting edge, and the crimping piece is used for pressing and fixing the light source bracket / lamp.
[0026] As a preferred solution of the present invention, the extension portion is arranged on the outside of the lens optical component.
[0027] Arranging the extension portion on the outside of the lens optical assembly can reduce the space occupied by the connector between adjacent lens optics, increase the design space of the lens optical structure, meet the market's increasingly high requirements for lens optical performance, and also contribute to the product's beautiful appearance.
[0028] As a preferred solution of the present invention, the extension portion is not arranged between adjacent lens optics.
[0029] The extension portion is not arranged between two adjacent lens optics, so that the connecting piece does not occupy the space of the lens optical assembly, thereby increasing the design space of the lens optical structure.
[0030] As a preferred solution of the utility model, the extension portion is arranged on the edge of the lens mounting side.
[0031] The extension portion is arranged at the edge of the lens mounting edge. During installation, there is no blind spot, and accurate docking of the lens mounting edge and the reflector cup mounting edge can be achieved without arranging structures such as positioning columns, thereby reducing costs and simplifying operations.
[0032] As a preferred solution of the utility model, the optical light incident surface and the optical light emitting surface of the reflective cup are inclined to each other.
[0033] The light is refracted into polarized light through lenses and reflective cups, which can meet the needs of polarized light applications.
[0034] The utility model also provides a light source system, comprising an LED light source and the above-mentioned lens and reflective cup combined assembly structure, wherein the light of the LED light source is projected into the reflective cup.
[0035] The light source system provided in the present application uses the above-mentioned lens and reflector cup combined assembly structure, which can facilitate assembly while reducing the assembly error between the lens and the reflector cup, has high flexibility in use, and can reduce the space occupied by the product assembly structure, which is beneficial to improving the optical effect and simplifying the installation; it can also meet the assembly needs of lenses made of brittle materials.
[0036] The utility model also provides a linear lamp, comprising a light source system as described above, wherein a lens and a reflective cup are mounted on a light source bracket / lamp.
[0037] The linear lamp provided in the present application, due to the use of the above light source system, can reduce the assembly error between the lens and the reflective cup while facilitating assembly, has high flexibility of use, and can reduce the space occupied by the product assembly structure, which is beneficial to improving the optical effect and simplifying the installation; it can also meet the assembly needs of lenses made of brittle materials.
[0038] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0039] 1. The lens and reflector combined assembly structure provided by the present application has a first connecting member arranged on the lens mounting edge and a second connecting member arranged on the reflector mounting edge. When working, the lens and the reflector can be assembled and connected by the cooperation of the first connecting member and the second connecting member, which improves the convenience of assembling the optical component and reduces the assembly error between the lens and the reflector. Moreover, the use effect can be changed by replacing the lens or reflector components more conveniently, and the use flexibility is high. In addition, the lens and the reflector are assembled to the lamp or substrate as a whole, and only the assembly structure for connecting the whole needs to be arranged on the lamp or substrate, which can reduce the space occupied by the product assembly structure, improve its optical effect and simplify the installation. An accommodating portion capable of elastic deformation is arranged on the reflector mounting edge, and the accommodating portion can generate elastic restoring force after elastic deformation, or reset after the protruding portion is extended to a certain position, thereby realizing the fixed connection between the first connecting member and the second connecting member. The structure allows the first connecting member to have no elastic deformation ability, thereby meeting the assembly requirements of the lens made of brittle material.
[0040] 2. The light source system provided in the present application uses the lens and reflector cup combined assembly structure as described above, which can facilitate assembly while reducing the assembly error between the lens and the reflector cup. It has high flexibility in use and can reduce the space occupied by the product assembly structure, which is beneficial to improving the optical effect and simplifying the installation. It can also meet the assembly needs of lenses made of brittle materials.
[0041] 3. The linear lamp provided in the present application, due to the use of the light source system as described above, can facilitate assembly while reducing the assembly error between the lens and the reflective cup, has high flexibility in use, and can reduce the space occupied by the product assembly structure, which is beneficial to improving the optical effect and simplifying the installation; it can also meet the assembly needs of lenses made of brittle materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 An exploded view of the assembly structure of the lens and reflector cup of the utility model Figure 1 (single lens optics and reflector optics);
[0043] Figure 2 An exploded view of the assembly structure of the lens and reflector cup of the utility model Figure 2 (single lens optics and reflector optics);
[0044] Figure 3 This is a schematic diagram of the structure of the lens described in Example 2 of the utility model (single lens optics);
[0045] Figure 4 This is a schematic diagram of the structure of the reflector cup described in Example 2 of the utility model (single reflector cup optics);
[0046] Figure 5 This is a bottom view of the reflective cup described in Example 2 of the utility model (single reflective cup optics);
[0047] Figure 6 This is a schematic diagram of the structure of the lens and reflective cup assembly structure described in Example 2 of the utility model. Figure 1 (multiple lens optics and reflector optics);
[0048] Figure 7 This is a schematic diagram of the structure of the lens and reflective cup assembly structure described in Example 2 of the utility model. Figure 2 (multiple lens optics and reflector optics);
[0049] Figure 8 This is a schematic diagram of the assembly structure of the lens and reflective cup assembly described in Example 2 of the utility model;
[0050] Fig. 9 Schematic diagram of the explosion of the assembly structure of the lens and the reflective cup described in Example 3 of the utility model Figure 1 (multiple lens optics and reflector optics);
[0051] Fig.10 Schematic diagram of the explosion of the assembly structure of the lens and the reflective cup according to Example 3 of the utility model Figure 2 (multiple lens optics and reflector optics);
[0052] Fig.11 This is a schematic diagram of the assembly structure of the lens and reflective cup assembly described in Example 3 of the utility model;
[0053] Fig.12 This is a side view of the lens and reflector cup assembly structure described in Example 3 of the utility model (multiple lens optics and reflector cup optics);
[0054] Fig.13 It is a schematic diagram of the inclined arrangement of the light incident surface and the light emitting surface of the reflective cup of the utility model.
[0055] Markings in the figure: 1-lens mounting edge; 2-reflector cup mounting edge; 3-lens optics; 4-reflector cup optics; 5-fastening piece; 6-side protrusion; 7-fastening groove; 8-elastic piece; 9-assembly part; 10-assembly groove; 11-auxiliary groove; 12-positioning piece; 13-installation buckle; 14-light entrance hole; 15-crimping piece. DETAILED DESCRIPTION
[0056] The present invention is further described in detail below in combination with test examples and specific implementation methods. However, this should not be understood as the scope of the above subject matter of the present invention being limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
[0057] In the description of the specific embodiments of the present invention, unless otherwise specified, the terms indicating the orientation or position relationship such as "upper", "lower", "left", "right", "center", "inside", "outside", etc. are all expressions based on the orientation or position relationship shown in the drawings, or the orientation or position relationship of the product / equipment / device of the utility model when it is usually used. These terms of orientation or position relationship are only for the convenience of describing the scheme of the utility model or simplifying the description in the specific embodiments, so that technicians can quickly understand the scheme, rather than indicating or implying that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific position relationship, and therefore cannot be understood as a limitation on the present invention.
[0058] In addition, if the terms "horizontal", "vertical", "overhanging", "parallel" and the like appear, it does not mean that the corresponding devices / components / elements are required to be absolutely horizontal or vertical or overhanging or parallel, but may be slightly tilted or have deviations. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but may be slightly tilted. Alternatively, it can be simplified to mean that the corresponding devices / components / elements are set in directions such as "horizontal", "vertical", "overhanging", "parallel", etc., and can have an error / deviation of ±10% relative to the corresponding direction setting, more preferably an error / deviation within ±8%, more preferably an error / deviation within ±6%, more preferably an error / deviation within ±5%, and more preferably an error / deviation within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its role in the solution of the utility model.
[0059] In addition, the expressions “first”, “second”, “third”, etc. that appear in the terms are merely descriptions used to distinguish the same or similar components and should not be understood as emphasizing or implying the relative importance of specific components.
[0060] In addition, in the description of the embodiments of the present invention, "several", "multiple" and "a number" represent at least 2. It can be any number such as 2, 3, 4, 5, 6, 7, 8, 9, and even more than 9.
[0061] In addition, in the description of the technical solution of the utility model, unless otherwise clearly specified / defined / restricted, the terms "set", "install", "connect", "connected", "provided with", "laid", and "arranged" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, and can be welding, riveting, bolting, threading, and other commonly used connection means in the field. This connection can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal communication of two components.
[0062] Example 1
[0063] See also Figure 1-2 The present embodiment provides a lens and reflector cup combined assembly structure, comprising a lens and a reflector cup, wherein the lens has a lens mounting edge 1 and a lens optical assembly, wherein the lens optical assembly comprises at least one lens optical 3, and the reflector cup has a reflector cup mounting edge 2 and a reflector cup optical assembly, wherein the reflector cup optical assembly comprises at least one reflector cup optical 4, wherein the lens optical 3 and the reflector cup optical 4 are arranged in a one-to-one correspondence; a first connecting member is arranged on the lens mounting edge 1, and a second connecting member is arranged on the reflector cup mounting edge 2, wherein the first connecting member can be matched and connected with the second connecting member, so that the lens mounting edge 1 and the reflector cup mounting edge 2 are fixedly connected; the first connecting member comprises an extension portion protruding from the lens mounting edge 1, and the second connecting member comprises an accommodation portion, wherein the extension portion can extend into the accommodation portion and cause the accommodation portion to undergo elastic deformation.
[0064] The lens mounting edge 1 is used to connect and support the lens optics 3 . The lens mounting edge 1 may be block-shaped, plate-shaped, etc. The lens mounting edge 1 may be integrally formed with the lens optics 3 .
[0065] The reflector mounting edge 2 is used to connect and support the reflector optical device 4 . The reflector mounting edge 2 can be block-shaped, plate-shaped, etc. The reflector mounting edge 2 can be integrally formed with the reflector optical device 4 .
[0066] The lens optical assembly includes at least one lens optical 3, which includes a light incident side and a light exiting side, which are respectively located on both sides of the lens, so that light can enter from one side of the lens and exit from the other side after passing through the lens optical 3.
[0067] The reflector optical assembly includes at least one reflector optical element 4 . The reflector optical element 4 also includes a light incident side and a light emitting side. The light emitting side of the reflector optical element 4 is connected to the light incident side of the lens optical element 3 .
[0068] The reflective cup includes a cup body and a cup mouth, and the cup mouth can be connected to the light incident side of the lens optics 3; the reflective cup mounting edge 2 can be set at the cup mouth or cup body of the reflective cup optics 4, preferably, set at the cup mouth and arranged around the cup mouth.
[0069] The cross-sections of the lens optics 3 and the reflective cup optics 4 can be square, circular, elliptical, etc.
[0070] A first connecting piece is provided on the lens mounting edge 1, and a second connecting piece is provided on the reflector mounting edge 2. The lens mounting edge 1 and the reflector mounting edge 2 can be fixedly connected by mutual cooperation between the connecting pieces, so that the lens and the reflector are connected.
[0071] The connection between the first connecting member and the second connecting member may be detachable, so as to facilitate the replacement of the lens or the reflective cup.
[0072] The number of lens optics 3 and reflector optics 4 is adapted to each other. After being fixedly connected, the lens optics 3 and reflector optics 4 correspond to each other one by one.
[0073] The extended portion protrudes toward the light incident side of the lens optics 3 .
[0074] The accommodating portion has elastic deformation capability, that is, it can generate elastic restoring force after elastic deformation, or reset after the protruding portion is extended to a certain position; the former can fix the protruding portion by clamping the protruding portion through elastic restoring force; the latter can fix the protruding portion by resetting and snapping the protruding portion.
[0075] Providing the accommodating portion enables the first connecting member and the second connecting member to be elastically matched more conveniently, and the installation and disassembly are convenient while the connection strength is high.
[0076] The lens and reflector combined assembly structure provided in the embodiment has a first connection member arranged on the lens mounting edge 1 and a second connection member arranged on the reflector mounting edge 2. When working, the lens and the reflector can be assembled and connected through the cooperation of the first connection member and the second connection member, which improves the convenience of assembling the optical component and reduces the assembly error between the lens and the reflector. Moreover, the use effect can be changed by replacing the lens or reflector components more conveniently, and the use flexibility is high. In addition, the lens and the reflector are assembled onto the lamp or substrate as a whole, and only the assembly structure for connecting the whole needs to be arranged on the lamp or substrate, which can reduce the space occupied by the product assembly structure, improve its optical effect and simplify the installation.
[0077] The lens and reflective cup assembly structure provided in this embodiment allows the first connecting member to have no elastic deformation capability, thereby meeting the design requirement of the lens being made of brittle material.
[0078] The extension portion can improve the structural strength by increasing the thickness to prevent breakage or cracking.
[0079] The accommodating portion can achieve assembly flexibility by removing glue, adjusting the glue thickness and forming a suitable shape, so as to facilitate the connection with the extending portion.
[0080] Preferably, the number of the first connecting member and the number of the second connecting member are both at least two, so as to improve the connection stability.
[0081] Example 2
[0082] This embodiment provides a lens and reflective cup assembly structure. Based on the embodiment 1, the lens is made of a brittle material with a light transmittance greater than or equal to 91%.
[0083] The brittle material for making the lens may be PMMA (polymethyl methacrylate) material, high light transmittance PC (polycarbonate) material or PET (polyethylene terephthalate) material, etc.
[0084] A lens made of a material with a transmittance greater than or equal to 91% has excellent optical properties and can meet the increasingly high requirements for the optical performance of lenses in the market. Usually, such materials are brittle. The lens and reflective cup combined assembly structure provided in this embodiment can solve the assembly needs of such brittle materials.
[0085] Preferably, the lens is at least partially made of PMMA material, and the reflective cup is at least partially made of PC material.
[0086] The light transmittance of PMMA materials is usually 91% and above, the light transmittance of ordinary PC materials is usually 88-89%, and the light transmittance of high-transmittance PC materials is usually 91% and above; ordinary PC materials have relatively good deformation ability and can be used to make reflective cups.
[0087] It should be noted that the assembly structure provided in the present application has strong versatility and can also be used for lenses made of materials with a light transmittance of no more than 91%.
[0088] The lens and reflector assembly structure described in this embodiment is shown in FIG. Figure 3-8 The extending portion is a fastening member 5 with a side protrusion 6 at the end, and the accommodating portion is a fastening groove 7. The fastening member 5 can be snap-connected with the fastening groove 7.
[0089] The buckle member 5 protrudes toward the light incident side of the lens optics 3 .
[0090] A snap-fitting claw matched with the side protrusion 6 can be provided in the snap-fitting groove 7, and a snap-fit connection is achieved through the cooperation between the side protrusion 6 and the snap-fitting claw; specifically, after the side protrusion 6 on the snap-fitting piece 5 passes over the snap-fitting claw, the snap-fitting claw can rebound and hook the snap-fitting piece 5.
[0091] The fastening member 5 can be made relatively thick to avoid it from breaking or cracking, and the rigidity of the fastening claw is relatively low, which can allow elastic deformation.
[0092] The snap connection between the snap fitting 5 and the snap fitting groove 7 has the advantages of simple structure, convenient manufacturing and high connection strength; the snap fitting 5 protrudes toward the light incident side of the lens optics 3, occupies a small space on the lens mounting edge 1, and does not squeeze the structural design space of the lens optics 3. Moreover, the arrangement of the snap fitting 5 can make it possible to have no notch on the front side of the lens mounting edge 1, or only have a small notch, which saves costs and improves the appearance.
[0093] Preferably, an arc-shaped elastic member 8 is disposed in the buckling groove 7 , one end of the elastic member 8 is connected to the reflector cup mounting edge 2 , and the other end faces away from the light emitting side of the reflector cup optics 4 .
[0094] The elastic member 8 can replace the above-mentioned buckling claws, and the elastic member 8 cooperates with the side protrusion 6 of the buckling member 5 to achieve a snap-on connection.
[0095] The elastic member 8 may be a strip-shaped structural member, one end of which is fixedly connected to the reflective cup mounting edge 2 , and the other end is a free end. The buckle member 5 is connected to the free end of the elastic member 8 .
[0096] The elastic member 8 has an arc, and when not squeezed, the free end of the elastic member 8 bends away from the light-emitting side of the reflective cup optical 4; the arc-shaped setting can increase the protruding length of the elastic member 8 in a notch of the same size, thereby improving its elastic deformation ability, making it easier to snap with the fastening member 5, and can also enhance the limiting ability of the elastic member 8 on the fastening member 5, thereby improving the fixing effect.
[0097] Further preferably, a stopper is provided at intervals at positions opposite to the free end of the elastic member 8, and the stopper serves as a limiter. During installation, the fastening member 5 extends between the elastic member 8 and the stopper and bends the elastic member 8. The provision of the stopper can improve the limiter ability and enable the fastening member 5 to better fit with the elastic member 8. Specifically, a notch can be provided on the edge of the reflective cup mounting edge 2, the elastic member 8 is located in the notch, the elastic member 8 is connected to one side of the notch, and the other opposite side of the notch can serve as a stopper.
[0098] Further preferably, a positioning member 12 and a mounting buckle 13 are provided on the reflective cup, the positioning member 12 is used for positioning when connected to the light source bracket / lamp, and the mounting buckle 13 is used for matching and connecting with the light source bracket / lamp.
[0099] The positioning member 12 and the mounting buckle 13 can be arranged on the mounting edge 2 of the reflective cup, or on the cup body of the reflective cup, or at the junction of the two.
[0100] Both the positioning member 12 and the mounting buckle 13 can extend toward the light incident side of the reflective cup optics 4 . The positioning member 12 can be a column, and a hook can be provided at the end of the mounting buckle 13 .
[0101] Preferably, the number of the positioning members 12 is two, and can be increased appropriately according to the size of the lens mounting edge 1 and the reflector mounting edge 2; the number of the mounting buckles 13 is at least two, and the mounting buckles 13 are arranged on both sides of the reflector.
[0102] When working, the reflector cup can be fixed to the light source bracket / lamp from both sides at the same time, which is conducive to improving the tightness of the connection, reducing the shaking during use, and thus improving the optical effect.
[0103] Example 3
[0104] This embodiment provides a lens and reflector cup assembly structure, see Figure 9-12 Based on Example 1, the difference from Example 2 is that, in this embodiment, the protruding portion is an assembly part 9, the accommodating portion is an assembly groove 10, and the assembly part 9 can extend into the assembly groove 10 and have an interference fit with the assembly groove 10.
[0105] The fitting 9 protrudes toward the light incident side of the lens optics 3 .
[0106] The assembly part 9 can be a column, a block, a plate, etc. In order to save space, the present embodiment preferably uses a flat plate, and the thickness direction of the plate is perpendicular to the side of the lens mounting edge 1 at the mounting position.
[0107] The assembly groove 10 may be a slot or a hole. To facilitate installation and save space, the assembly groove 10 is a slot arranged on the side of the lens mounting edge 1 .
[0108] The size of the assembly groove 10 is slightly smaller than the assembly part 9, so that the assembly groove 10 and the assembly part 9 can be interference fit; the width of the assembly part 9 can be gradually reduced in the direction away from the lens mounting edge 1 to facilitate insertion into the assembly groove 10.
[0109] The lens and reflector combined assembly structure provided in this embodiment can minimize the movable gap between the lens and the reflector through the interference fit between the assembly part 9 and the assembly groove 10, improve the tightness of the connection between the two, make the assembly structure more stable, and reduce the deviation of the lens and the reflector caused by shaking.
[0110] Preferably, an auxiliary groove 11 is disposed adjacent to the side of the assembly groove 10 .
[0111] The auxiliary groove 11 may be a slot or a hole. In this embodiment, it is preferably a slot similar to the assembly groove 10 . The auxiliary groove 11 and the assembly groove 10 are arranged in parallel, and the sides of the two are adjacent.
[0112] When the assembly part 9 is interference fit with the assembly groove 10, the reflective cup mounting edge 2 will be squeezed to cause deformation. The auxiliary groove 11 is arranged on the side of the assembly groove 10 to balance the structural deformation of the assembly groove 10 and release the stress on the reflective cup mounting edge 2 during interference fit, which is beneficial to structural stability and safety.
[0113] Further preferably, a positioning piece 12 is provided on the reflective cup, and the positioning piece 12 is used for positioning when connecting the light source bracket / lamp; a crimping piece 15 is provided on the lens mounting edge 1, and the crimping piece 15 is used for pressing and fixing the light source bracket / lamp.
[0114] The crimping piece 15 can be protruded and arranged on the side of the lens mounting edge 1. The light source bracket / lamp can press the lens mounting edge 1 and the reflector cup mounting edge 2 by buckling and pressing the crimping piece 15, thereby improving the fixing strength of the combined assembly structure and the light source bracket / lamp, see Fig.11 .
[0115] Example 4
[0116] This embodiment provides a lens and reflective cup combined assembly structure. Based on Embodiment 1, 2 or 3, the first connecting member is arranged on the outside of the lens optical component.
[0117] The first connecting member is arranged on the outside of the lens optical assembly, that is, all the lens optics 3 are regarded as a lens optical assembly as a whole, and the first connecting member is arranged outside the whole.
[0118] In this way, the first connecting member is arranged outside the lens optical assembly and does not occupy the space between two adjacent lens optical components 3. Adjacent lens optical components 3 can be arranged as close as possible, which is beneficial to increase the structural design space of the lens optical components 3 and improve the optical performance. Correspondingly, the second connecting member is arranged outside the reflective cup optical component.
[0119] Arranging the first connecting member on the outside of the lens optical assembly can reduce the space occupied by the connecting member between adjacent lens optical components, increase the structural design space of the lens optical components, meet the increasingly high requirements for the performance of the lens optical components in the market, and also contribute to the beautiful appearance of the product.
[0120] Preferably, the first connecting member is not arranged between adjacent lens optics 3. The space between two adjacent lens optics 3 is not occupied, and the adjacent lens optics 3 can be arranged as close as possible, which is beneficial to increase the structural design space of the lens optics 3 and improve the optical performance.
[0121] Preferably, the first connecting member is arranged on the edge of the lens mounting edge 1 .
[0122] The first connecting member can be arranged on the side of the lens mounting edge 1 and arranged around the lens mounting edge 1; correspondingly, the second connecting member can be arranged on the side of the reflector mounting edge 2 and arranged around the reflector mounting edge 2, making installation and removal more convenient. In addition, during installation, there is no blind spot, and the lens mounting edge 1 and the reflector mounting edge 2 can be accurately connected without the need to set a positioning column or other structures, thereby reducing costs and simplifying operations.
[0123] This embodiment provides a lens and reflector cup assembly structure, wherein the light incident surface and the light emitting surface of the reflector cup optics 4 are inclined to each other.
[0124] See also Fig.13 The light incident surface of the reflector optical 4 refers to the interface between the reflector optical 4 and the outside at the light incident side of the reflector optical 4, and the light emitting surface of the reflector optical 4 refers to the interface between the reflector optical 4 and the outside at the light emitting side of the reflector optical 4. The light enters the reflector from the light incident surface of the reflector optical 4 and is emitted from the light emitting surface of the reflector optical 4.
[0125] Preferably, in order to improve the lighting effect and the uniformity of the emitted light, a compound eye surface is provided on the light incident side of the lens optics 3 .
[0126] The wall surface where the lens mounting edge 1 and the reflector cup mounting edge 2 are close to each other can be a flat surface or a matching curved surface.
[0127] Example 5
[0128] This embodiment provides a light source system, including an LED light source and a lens and reflector cup assembly structure as described in Embodiment 1, 2, 3 or 4, wherein light from the LED light source is incident on the reflector cup.
[0129] The LED light source can be an LED lamp bead or the like.
[0130] A light entrance hole 14 is provided on a side of the reflector cup away from the lens, and light from the LED light source enters the reflector cup through the light entrance hole 14 of the reflector cup.
[0131] The light entrance hole 14 may be opposite to the cup opening of the reflective cup; light enters from the light entrance hole 14 of the reflective cup, enters the lens from the cup opening of the reflective cup, and finally exits from the light exit side of the lens optics 3 .
[0132] The light source system provided by the present application uses the lens and reflector cup combined assembly structure as described above, which can facilitate assembly while reducing the assembly error between the lens and the reflector cup, has high flexibility in use, and can reduce the space occupied by the product assembly structure, which is beneficial to improving the optical effect and simplifying the installation; it can also meet the assembly needs of lenses made of brittle materials.
[0133] Example 6
[0134] A linear lamp provided in this embodiment includes a light source system as described in Embodiment 5, wherein a lens and a reflective cup are mounted on a light source bracket / lamp.
[0135] The lens and the reflector cup can be snap-fitted to a light source bracket, a lamp or other mounting structure.
[0136] A die-cast aluminum housing may be provided on the lamp, and the lens and the reflector cup are installed on the die-cast aluminum housing through mounting buckles 13 and / or crimping parts 15 .
[0137] The linear lamp provided in the present application, due to the use of the light source system as described above, can facilitate assembly while reducing the assembly error between the lens and the reflective cup, has high flexibility in use, and can reduce the space occupied by the product assembly structure, which is beneficial to improving the optical effect and simplifying the installation; it can also meet the assembly needs of lenses made of brittle materials.
[0138] Preferably, the linear lamp is in the shape of a bar, a fan or a circle.
[0139] That is, the lens mounting edge 1 and the lens optics 3 thereon can be arranged in a strip shape, a sector shape, a circle shape, etc., to meet the use requirements of different shapes.
[0140] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A lens and reflector cup assembly structure, characterized in that: The invention comprises a lens and a reflector cup, wherein the lens comprises a lens mounting edge (1) and a lens optical assembly, wherein the lens optical assembly comprises at least one lens optical element (3), wherein the reflector cup comprises a reflector cup mounting edge (2) and a reflector cup optical assembly, wherein the reflector cup optical assembly comprises at least one reflector cup optical element (4), wherein the lens optical element (3) and the reflector cup optical element (4) are arranged in a one-to-one correspondence; The lens mounting edge (1) is provided with a first connecting piece, and the reflector cup mounting edge (2) is provided with a second connecting piece, and the first connecting piece can be matched and connected with the second connecting piece, so that the lens mounting edge (1) and the reflector cup mounting edge (2) are fixedly connected; The first connecting member comprises a protruding portion protruding from the lens mounting edge (1), and the second connecting member comprises a receiving portion, wherein the protruding portion can extend into the receiving portion and cause the receiving portion to undergo elastic deformation.
2. The lens and reflector cup assembly structure according to claim 1, characterized in that: The lens is made of a brittle material with a light transmittance greater than or equal to 91%.
3. The lens and reflector assembly structure according to claim 2, characterized in that: The lens is made of PMMA material, and the reflective cup is made of PC material.
4. The lens and reflector assembly structure according to claim 1, characterized in that: The protruding portion is a buckling piece (5) with a side protrusion (6) at the end, and the accommodating portion is a buckling groove (7). The buckling piece (5) can be snap-connected with the buckling groove (7).
5. The lens and reflector cup assembly structure according to claim 4, characterized in that: An arc-shaped elastic member (8) is arranged in the buckling groove (7), one end of the elastic member (8) is connected to the reflective cup mounting edge (2), and the other end faces away from the light emitting side of the reflective cup optics (4).
6. The lens and reflector assembly structure according to claim 5, characterized in that: The reflective cup is provided with a positioning piece (12) and a mounting buckle (13), wherein the positioning piece (12) is used for positioning when connected to a light source bracket / lamp, and the mounting buckle (13) is used for connecting with the light source bracket / lamp; The number of the mounting buckles (13) is at least two, and the mounting buckles (13) are arranged on both sides of the reflective cup.
7. The lens and reflector cup assembly structure according to claim 1, characterized in that: The protruding portion is an assembly part (9), the accommodating portion is an assembly groove (10), and the assembly part (9) can extend into the assembly groove (10) and have an interference fit with the assembly groove (10); An auxiliary groove (11) is arranged adjacent to the side of the assembly groove (10).
8. The lens and reflector cup assembly structure according to claim 7, characterized in that: The reflective cup is provided with a positioning piece (12), and the positioning piece (12) is used for positioning when connecting a light source bracket / lamp; A crimping piece (15) is provided on the lens mounting edge (1), and the crimping piece (15) is used for pressing and fixing the light source bracket / lamp.
9. The lens and reflector cup assembly structure according to any one of claims 1 to 8, characterized in that: The protruding portion is disposed on the outer side of the lens optical assembly.
10. The lens and reflector cup assembly structure according to claim 9, characterized in that: The protruding portion is not arranged between adjacent lens optics (3).
11. The lens and reflector cup assembly structure according to claim 10, characterized in that: The protruding portion is arranged on the edge of the lens mounting edge (1).
12. The lens and reflector cup assembly structure according to any one of claims 1 to 8, characterized in that: The light incident surface and the light emitting surface of the reflective cup optics (4) are inclined to each other.
13. A light source system, characterized in that: It comprises an LED light source and a lens and reflective cup combined assembly structure as claimed in any one of claims 1 to 12, wherein the light of the LED light source is incident on the reflective cup.
14. A linear lamp, characterized in that: It comprises a light source system as claimed in claim 13, wherein the lens and the reflective cup are mounted on a light source bracket / lamp.
