Soldering flux particle drying device

By designing a flux particle drying device including drying cylinder, power mechanism, turn-over assembly and auxiliary assembly, the problem of low drying efficiency of existing devices is solved, efficient drying of large amounts of particles is achieved, and the drying quality is improved and efficiency.

CN222231158UActive Publication Date: 2024-12-24青岛美智翔机械设备有限公司
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Patent Information

Application Number
CN202323315286.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-06
Publication Date
2024-12-24
Estimated Expiration
2033-12-06

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Abstract

The utility model discloses a welding flux particle drying device, and belongs to the technical field of welding flux production. Comprising a drying cylinder, the interior of the drying cylinder is used for containing welding flux particles, a power mechanism is arranged on the outer side of the drying cylinder, the power mechanism is used for driving a material turning assembly and an auxiliary assembly to operate and use, and the material turning assembly is arranged on the outer side of the drying cylinder. The material turning assembly can be driven by the power mechanism to turn over welding flux particles in the drying cylinder, the welding flux particles are placed in the drying cylinder through the arrangement of the material turning assembly, the material turning assembly can be driven by the power mechanism to turn over the welding flux particles, and therefore the welding flux particles at the bottom of the drying cylinder are turned up. And welding flux particles at the bottom can be conveniently dried through the drying pipe, and the drying quality is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of flux production, and more specifically, to a drying device for flux particles. Background Art

[0002] Flux particles are an auxiliary material used in the welding process, usually in granular form. Flux particles can help clean and deoxidize metal surfaces. Flux particles need to be dried during production to prevent them from being too wet and affecting their use.

[0003] In the related technology, for example, the patent with prior art publication number CN216245441U provides a flux particle drying device. Through the arrangement of a conical guide plate and a material plate, the flux particles first fall onto the conical guide plate, and the flux particles are dispersed by the conical guide plate and fall onto the spiral blades, and then slide down along the spiral blades to the material plate. The material plate swings left and right under the drive mechanism to facilitate dispersing the flux particles on the material plate. The blow pipe above the material plate blows hot air downward to dry the flux particles on the surface, and the blow pipe below the material plate blows air upward through the air holes on the material plate to dry the flux particles on the bottom layer, thereby improving the drying effect.

[0004] Although the above-mentioned prior art solution can achieve the effect of drying the material while it falls by setting the conical guide plate and the material plate, the device can only continuously release a small amount of flux particles, resulting in low drying efficiency.

[0005] In view of this, we propose a drying device for flux particles. Utility Model Content

[0006] 1. Technical problems to be solved

[0007] The purpose of the present application is to provide a drying device for flux particles, which solves the technical problem that the device can only continuously put in a small amount of flux particles, resulting in low drying efficiency, and realizes the technical effect that a large number of flux particles can be dried at one time, thereby improving the drying efficiency and the drying quality, thereby achieving a better drying effect.

[0008] 2. Technical solution

[0009] The present application provides a drying device for flux particles, comprising:

[0010] A drying cylinder, the interior of which is used to contain flux particles;

[0011] A power mechanism, which is arranged outside the drying drum and is used to drive the material turning component and the auxiliary component to operate;

[0012] A material turning assembly, which is arranged on the outside of the drying drum and can turn over the flux particles inside the drying drum under the drive of a power mechanism;

[0013] The auxiliary component is arranged at the bottom of the drying drum. When driven by a power mechanism, the auxiliary component can make the flux particles at the bottom move upward and drive the drying drum to rotate at the same time.

[0014] By adopting the above technical scheme, the flux particles are placed in the drying cylinder, and the turning component can turn the flux particles under the drive of the power mechanism, so that the flux particles at the bottom of the drying cylinder are turned up, which is convenient for the drying tube to dry the flux particles at the bottom and improve the drying quality. Under the drive of the power mechanism, the lifting auger in the auxiliary component can rotate and drive the flux particles at the bottom to be transported upward, which is convenient for the turning component to turn the material and achieve better drying effect. In addition, the drying cylinder can be loaded with a large amount of flux particles at one time, thereby improving the drying efficiency.

[0015] As an optional solution to the technical solution of the present application document, the power mechanism includes a servo motor, a driving bevel gear is fixedly provided at the driving end of the servo motor, a driven bevel gear is meshedly provided on the outer side of the driving bevel gear, a first pulley and a second pulley are fixedly provided at one end of the driven bevel gear, a stabilizing frame is fixedly provided at one end of the servo motor, the second pulley is rotatably provided at the inner top end of the stabilizing frame, the driving bevel gear is rotatably provided at the inner side of the stabilizing frame, and a connecting base plate is fixedly provided at the bottom end of the stabilizing frame.

[0016] By adopting the above technical solution, the power mechanism can drive the material turning component and the auxiliary component to operate at the same time, and can achieve multiple effects at the same time.

[0017] As an optional solution of the technical solution of the present application document, a top cover is provided at the top of the drying cylinder, an observation port and a heating source are provided at the top of the top cover, a drying tube is provided at the bottom of the heating source, a strip groove is opened at the top of the top cover, a hinged frame is provided at the outer side of the top cover, a support leg is fixedly provided at the bottom end of the hinged frame, a rotating ring is fixedly provided at the outer side of the drying cylinder, the support leg is slidably provided on the inner side of the support leg, a discharge channel is provided at the bottom end of the drying cylinder, a discharge valve is provided inside the discharge channel, and the support leg is fixedly provided on one side connected to the bottom plate.

[0018] By adopting the above technical solution, the observation port is used to observe the drying state of the flux particles inside the drying cylinder, the heating source can generate heat and blow it out from the drying tube, the strip groove is convenient for the movement of the turning rack, and the hinged frame is convenient for lifting the top cover without affecting the rotation of the drying cylinder. After the flux particles are dried, the discharge valve in the discharge channel is opened to release the flux particles.

[0019] As an optional solution of the technical solution of the present application document, the material turning assembly includes a material turning gear, one end of the material turning gear is eccentrically rotated with a material turning rack, the bottom end of the material turning rack is fixedly provided with a material turning plate, the top end of the material turning plate is provided with a plurality of small holes, and the material turning gear is coaxially connected with the active bevel gear.

[0020] By adopting the above technical solution, the turning component can achieve the turning effect on the flux particles inside the drying cylinder.

[0021] As an optional solution of the technical solution of the present application document, the tipping rack is set in an inverted "U" shape, a clearance opening is opened at the top of the tipping plate, and the tipping rack is set on the inner side of the strip groove.

[0022] By adopting the above technical solution, the clearance opening provided at the top of the material tipping rack is used to prevent it from contacting with the material lifting auger during movement.

[0023] As an optional solution to the technical solution of the present application document, the auxiliary component includes a third pulley, a driving gear is fixedly provided at one end of the third pulley, a drum gear ring is meshedly provided on the outer side of the driving gear, the drum gear ring is fixedly provided at the bottom end of the drying drum, a fourth pulley is provided on the inner side of the drum gear ring, a material lifting auger is fixedly provided at one end of the fourth pulley, the material lifting auger is arranged inside the drying drum, the third pulley is connected to the first pulley through a belt, the fourth pulley is connected to the second pulley through a belt, and the third pulley and the fourth pulley are both rotatably arranged at the top of the stable frame.

[0024] By adopting the above technical solution, the auxiliary component can make the drying drum rotate on its own, and at the same time make the lifting auger rotate to lift the bottom and the flux particles upwards.

[0025] As an optional solution of the technical solution of the present application document, the fourth pulley is connected to the material lifting auger via a connecting rod, and the connecting rod passes through and is rotatably arranged at the bottom end of the drying cylinder.

[0026] By adopting the above technical solution, the rotation of the fourth pulley can drive the material lifting auger to rotate.

[0027] 3. Beneficial effects

[0028] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0029] (1) The present application places the flux particles in the drying cylinder by setting a material turning component. The material turning component can turn the flux particles under the drive of the power mechanism, so that the flux particles at the bottom of the drying cylinder are turned up, which makes it easier for the drying tube to dry the flux particles at the bottom, thereby improving the drying quality;

[0030] (2) Through the setting of auxiliary components, the present application can make the lifting auger in the auxiliary components rotate under the drive of the power mechanism and drive the flux particles at the bottom to be transported upward, which is convenient for the turning component to turn the material at the bottom, thereby achieving a better drying effect, and the drying cylinder can be loaded with a large amount of flux particles at one time, thereby improving the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the overall structure of a drying device for flux particles disclosed in a preferred embodiment of the present application;

[0032] Figure 2 It is a schematic diagram of the overall structure of the drying device for flux particles in upper and lower axonometric measurements according to a preferred embodiment of the present application;

[0033] Figure 3 This is a schematic diagram of the combined structure of a power mechanism and a material turning assembly in a drying device for flux particles disclosed in a preferred embodiment of the present application;

[0034] Figure 4 This is a schematic diagram of the disassembled structure of the power mechanism and auxiliary components in the drying device for flux particles disclosed in a preferred embodiment of the present application;

[0035] Explanation of the numbers in the figure: 1. Drying drum; 101. Top cover; 1011. Articulated frame; 102. Observation port; 103. Heating source; 104. Discharging channel; 105. Support legs; 106. Connecting bottom plate; 107. Rotating ring; 2. Power mechanism; 201. Servo motor; 202. Active bevel gear; 203. Driven bevel gear; 204. First pulley; 205. Second pulley; 206. Stabilizing frame; 3. Material turning assembly; 301. Material turning gear; 302. Material turning frame; 303. Material turning plate; 4. Auxiliary assembly; 401. Third pulley; 402. Driving gear; 403. Drum gear ring; 404. Fourth pulley; 405. Lifting auger. DETAILED DESCRIPTION

[0036] The present application is further described in detail below in conjunction with the accompanying drawings.

[0037] Reference Figure 1 and Figure 2 , the embodiment of the present application discloses a drying device for flux particles, comprising a drying cylinder 1, the interior of the drying cylinder 1 is used for containing flux particles;

[0038] The power mechanism 2 is arranged outside the drying drum 1, and is used to drive the turning component 3 and the auxiliary component 4 to operate;

[0039] The turning component 3 is arranged outside the drying drum 1. The turning component 3 can turn over the flux particles inside the drying drum 1 under the driving of the power mechanism 2;

[0040] Auxiliary component 4, the auxiliary component 4 is arranged at the bottom of the drying drum 1. When driven by the power mechanism 2, the auxiliary component 4 can make the flux particles at the bottom move upward and drive the drying drum 1 to rotate at the same time.

[0041] The flux particles are placed in the drying cylinder 1, and the turning component 3 can turn the flux particles under the drive of the power mechanism 2, so that the flux particles at the bottom of the drying cylinder 1 are turned up, which is convenient for the drying tube to dry the flux particles at the bottom and improve the drying quality. Under the drive of the power mechanism 2, the lifting auger 405 in the auxiliary component 4 can rotate and drive the flux particles at the bottom to be transported upward, which is convenient for the turning component 3 to turn the material low, achieving a better drying effect, and the drying cylinder 1 can be loaded with a large amount of flux particles at one time, thereby improving the drying efficiency.

[0042] Reference Figure 1 and Figure 2 A top cover 101 is provided at the top of the drying cylinder 1, an observation port 102 and a heating source 103 are provided at the top of the top cover 101, a drying tube is provided at the bottom of the heating source 103, a strip slot is opened at the top of the top cover 101, a hinged frame 1011 is provided on the outside of the top cover 101, a support leg 105 is fixedly provided at the bottom end of the hinged frame 1011, a rotating ring 107 is fixedly provided on the outside of the drying cylinder 1, the support leg 105 is slidably provided on the inner side of the support leg 105, a discharge channel 104 is provided at the bottom end of the drying cylinder 1, a discharge valve is provided inside the discharge channel 104, and the support leg 105 is fixedly provided on one side connected to the bottom plate 106.

[0043] The observation port 102 is used to observe the drying status of the flux particles inside the drying drum 1, the heating source 103 can generate heat and blow it out from the drying tube, the strip groove is convenient for the movement of the turning rack 302, and the hinged rack 1011 is convenient for lifting the top cover 101 without affecting the rotation of the drying drum 1. After the flux particles are dried, the discharge valve in the discharge channel 104 is opened to release the flux particles.

[0044] Reference Figure 2 and Figure 3The power mechanism 2 includes a servo motor 201, a driving bevel gear 202 is fixedly provided at the driving end of the servo motor 201, a driven bevel gear 203 is meshedly provided on the outer side of the driving bevel gear 202, a first belt pulley 204 and a second belt pulley 205 are fixedly provided at one end of the driven bevel gear 203, a stabilizing frame 206 is fixedly provided at one end of the servo motor 201, the second belt pulley 205 is rotatably provided at the inner top end of the stabilizing frame 206, and the driving bevel gear 202 is rotatably provided at the inner side of the stabilizing frame 206. The bottom end of the stabilizing frame 206 is fixedly provided with a connecting bottom plate 106, and the material turning assembly 3 includes a material turning gear 301, one end of the material turning gear 301 is eccentrically rotated and provided with a material turning frame 302, the bottom end of the material turning frame 302 is fixedly provided with a material turning plate 303, the top of the material turning plate 303 is provided with a plurality of small holes, the material turning gear 301 is coaxially connected with the active bevel gear 202, the material turning frame 302 is an inverted "U" shape, the top of the material turning plate 303 is provided with a make way opening, and the material turning frame 302 is arranged on the inner side of the strip groove.

[0045] The servo motor 201 in the power mechanism 2 is turned on. The start of the servo motor 201 drives the active bevel gear 202 and the flipping gear 301 in the flipping assembly 3 to rotate simultaneously. The rotation of the active bevel gear 202 drives the driven bevel gear 203 to rotate. The driven bevel gear 203 drives the first pulley 204 and the second pulley 205 to rotate, which is used to drive the auxiliary assembly 4. The rotation of the flipping gear 301 drives the flipping rack 302 to move back and forth, and at the same time drives the flipping plate 303 to move back and forth horizontally and up and down, flipping the flux particles at the bottom of the drying cylinder 1 upwards, so that the flux particles at the bottom can be better dried, thereby achieving a good drying effect, and more flux particles can be processed at one time, thereby improving work efficiency.

[0046] Reference Figure 2 and Figure 4 The auxiliary component 4 includes a third pulley 401, one end of the third pulley 401 is fixedly provided with a driving gear 402, the outer side of the driving gear 402 is meshed with a drum gear ring 403, the drum gear ring 403 is fixedly provided at the bottom end of the drying cylinder 1, the inner side of the drum gear ring 403 is provided with a fourth pulley 404, one end of the fourth pulley 404 is fixedly provided with a lifting auger 405, the lifting auger 405 is arranged inside the drying cylinder 1, the third pulley 401 is connected to the first pulley 204 through a belt, the fourth pulley 404 is connected to the second pulley 205 through a belt, the third pulley 401 and the fourth pulley 404 are both rotatably arranged at the top end of the stabilizing frame 206, the fourth pulley 404 is connected to the lifting auger 405 through a connecting rod, the connecting rod passes through and is rotatably arranged at the bottom end of the drying cylinder 1.

[0047] The rotation of the first pulley 204 drives the third pulley 401 in the auxiliary component 4 to rotate, and the rotation of the third pulley 401 drives the driving gear 402 to rotate, and the driving gear 402 can drive the rotating drum gear ring 403 to rotate, and then drive the drying drum 1 to rotate, so that the flux particles inside the power mechanism 2 can move during rotation, so that the material turning component 3 can better turn the material, and the rotation of the second pulley 205 drives the fourth pulley 404 to rotate, and the rotation of the fourth pulley 404 drives the material lifting auger 405 to rotate. The rotation of the material lifting auger 405 can make the flux particles at the bottom of the drying drum 1 rise upward, so that the material turning component 3 can turn the material, thereby improving the drying quality of the flux particles.

[0048] In summary, when the drying device for flux particles disclosed in the embodiment of the present application is in use, the top cover 101 is lifted up. Due to the setting of the hinged frame 1011, the top cover 101 can only be flipped downward by 90 degrees to cover the top of the drying cylinder 1 without affecting the rotation of the drying cylinder 1. When the top cover 101 is opened, the flux particles are placed inside the drying cylinder 1, and then the top cover 101 is closed, and then the heating source 103 is started, so that the drying tube blows hot air into the interior of the drying cylinder 1. After drying for a period of time, the servo motor 201 in the power mechanism 2 can be turned on. The start of the servo motor 201 drives the active bevel gear 202 and the flipping gear 301 in the flipping assembly 3 to rotate simultaneously. The rotation of the active bevel gear 202 drives the driven bevel gear 203 to rotate, and the driven bevel gear 203 drives the first pulley 204 and the second pulley 205 to rotate, which is used to drive the auxiliary assembly 4 to use. The rotation of the flipping gear 301 drives the flipping frame 302 to move back and forth, and at the same time drives the flipping plate 303 The gear 402 of the first pulley 204 drives the third pulley 401 in the auxiliary component 4 to rotate, and the rotation of the third pulley 401 drives the driving gear 402 to rotate, and the driving gear 402 can drive the rotating drum gear ring 403 to rotate, thereby driving the drying drum 1 to rotate, so that the flux particles inside the power mechanism 2 can move during rotation, so that the material turning component 3 can better turn the material, and the rotation of the second pulley 205 drives the fourth pulley 404 to rotate, and the rotation of the fourth pulley 404 drives the material lifting auger 405 to rotate. The rotation of the material lifting auger 405 can make the flux particles at the bottom of the drying drum 1 rise upward, so that the material turning component 3 can turn the material, thereby improving the drying quality of the flux particles.

Claims

1. A drying device for flux particles, characterized in that: Include: A drying cylinder (1), wherein the interior of the drying cylinder (1) is used for containing flux particles; A power mechanism (2), the power mechanism (2) being arranged on the outside of the drying drum (1), and the power mechanism (2) being used to drive the material turning component (3) and the auxiliary component (4) to operate; A material turning component (3), the material turning component (3) is arranged on the outside of the drying cylinder (1), and the material turning component (3) can turn over the flux particles inside the drying cylinder (1) under the drive of the power mechanism (2); An auxiliary component (4) is arranged at the bottom of the drying drum (1). When driven by a power mechanism (2), the auxiliary component (4) can make the flux particles at the bottom move upward and simultaneously drive the drying drum (1) to rotate.

2. The drying device for flux particles according to claim 1, characterized in that: The power mechanism (2) comprises a servo motor (201), a driving bevel gear (202) is fixedly provided at the driving end of the servo motor (201), a driven bevel gear (203) is meshedly provided on the outer side of the driving bevel gear (202), a first belt pulley (204) and a second belt pulley (205) are fixedly provided at one end of the driven bevel gear (203), a stabilizing frame (206) is fixedly provided at one end of the servo motor (201), the second belt pulley (205) is rotatably provided at the inner top end of the stabilizing frame (206), the driving bevel gear (202) is rotatably provided at the inner side of the stabilizing frame (206), and a connecting base plate (106) is fixedly provided at the bottom end of the stabilizing frame (206).

3. The drying device for solder flux particles according to claim 1, characterized in that: The top of the drying cylinder (1) is provided with a top cover (101), the top of the top cover (101) is provided with an observation port (102) and a heating source (103), the bottom of the heating source (103) is provided with a drying tube, the top of the top cover (101) is provided with a strip-shaped slot, the outer side of the top cover (101) is provided with a hinge frame (1011), the bottom end of the hinge frame (1011) is fixedly provided with a support leg (105), the outer side of the drying cylinder (1) is fixedly provided with a rotating ring (107), the support leg (105) is slidably arranged on the inner side of the support leg (105), the bottom end of the drying cylinder (1) is provided with a discharge channel (104), the inside of the discharge channel (104) is provided with a discharge valve, and the support leg (105) is fixedly arranged on one side connected to the bottom plate (106).

4. The drying device for solder flux particles according to claim 1, characterized in that: The material turning assembly (3) comprises a material turning gear (301), one end of which is eccentrically rotatably provided with a material turning frame (302), a material turning plate (303) is fixedly provided at the bottom end of the material turning frame (302), a plurality of small holes are provided at the top end of the material turning plate (303), and the material turning gear (301) is coaxially connected to the active bevel gear (202).

5. The drying device for solder flux particles according to claim 4, characterized in that: The material turning frame (302) is arranged in an inverted "U" shape, a yielding opening is provided at the top end of the material turning plate (303), and the material turning frame (302) is arranged on the inner side of the strip-shaped notch.

6. The drying device for solder flux particles according to claim 1, characterized in that: The auxiliary component (4) comprises a third pulley (401), one end of which is fixedly provided with a driving gear (402), the outer side of which is meshed with a rotating drum gear ring (403), the rotating drum gear ring (403) being fixedly provided at the bottom end of the drying drum (1), the inner side of which is provided with a fourth pulley (404), one end of which is fixedly provided with a material lifting auger (405), the material lifting auger (405) being provided inside the drying drum (1), the third pulley (401) being connected to the first pulley (204) through a belt, the fourth pulley (404) being connected to the second pulley (205) through a belt, and the third pulley (401) and the fourth pulley (404) being both rotatably provided at the top end of the stabilizing frame (206).

7. The drying device for solder flux particles according to claim 6, characterized in that: The fourth pulley (404) is connected to the material lifting auger (405) via a connecting rod, and the connecting rod penetrates and is rotatably arranged at the bottom end of the drying cylinder (1).