Component symmetry degree detection tool
By designing a component symmetry detection tool for combining clamping structure and symmetry detection structure, the problem of high cost and time-consuming detection of valve core plates in the prior art is solved, and a simple and efficient detection effect is achieved.
Patent Information
- Application Number
- CN202421102604.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing valve core plate symmetry detection methods are costly and time-consuming, requiring precision instruments and complex calculations, making it difficult to meet the efficient needs of industrial production.
A symmetry detection tool for components including clamping structure and symmetry detection structure is designed. Through the combination of bolt handles, stop-top columns, test rods, press plates and clamping cones, the adaptive patching of the valve core plate circumference is realized. Combining and comparative testing simplifies the detection process.
It reduces the inspection cost and time, improves the inspection efficiency, and is intuitive and easy to understand, suitable for industrial production applications.
Smart Images

Figure CN222231545U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve body component detection, in particular to a component symmetry detection tool. Background Art
[0002] At present, the significance of component symmetry detection is to ensure the quality and performance of the product, as well as to improve production efficiency and cost-effectiveness. Symmetry detection can help discover possible defects or defects in the component manufacturing process and ensure that the product meets the specified quality standards. Among the valve body components, the symmetry detection of the valve cover, valve stem, and valve core plate is particularly important, especially the valve core plate. If the circumferential surfaces at both ends of the valve core plate are not symmetrical, there is a problem that the valve body cannot completely block the water. The current methods for detecting the symmetry of the valve core plate are: optical image measurement comparison method, three-coordinate measurement method and vibration analysis. The instruments used in the above methods are relatively precise, and subsequent precise calculations are required to obtain the results of whether they are symmetrical. The detection cost and time consumption are high and need to be improved. Therefore, we propose a component symmetry detection tooling. Utility Model Content
[0003] The utility model aims to provide a tool for detecting the symmetry of parts and components, which solves the problems raised in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tool for detecting symmetry of parts, including a valve core plate, a clamping structure for clamping the valve core plate and a symmetry detection structure, the clamping structure including a base, two parallel side plates, one side plate is threadedly connected with a bolt handle, and the other side plate is fixedly provided with a top stop column, the tops of the two side plates are fixed to the bottom of the top seat, the horizontal surface of the top seat is equidistantly provided with a plurality of square grooves, the vertical surface of the top seat is equidistantly provided with a plurality of circular grooves connected with the square grooves, the symmetry detection structure includes a plurality of test rods, the test rods are embedded in the square grooves, two convex columns of the same size are fixedly provided on the vertical surface of the top seat, a pressure plate is movably provided on the vertical surface of the top seat, a plurality of clamping cones are fixedly provided on the surface of the pressure plate, the clamping cones pass through the circular grooves and the cone heads of the clamping cones are in contact with the surface of the pressure plate.
[0005] As a preferred implementation of the technical solution of the present application, a circular hole for interference fit with the boss is opened on the surface of the pressure plate, and the inner diameter of the circular hole is 0.1 mm smaller than the diameter of the boss.
[0006] As a preferred implementation of the technical solution of the present application, the bottom of the test rod is integrally formed with an arc head, and the surface of the test rod is equidistantly provided with a number of grooves for mating with the cone.
[0007] As a preferred implementation of the technical solution of the present application, the bolt handle and the stop column are arranged horizontally aligned with each other, and the ends of the bolt handle and the stop column are both provided with cone heads for clamping the valve core plate.
[0008] As a preferred implementation of the technical solution of the present application, the numbers of test rods, square grooves, round grooves and cones are consistent with each other, and the distance between two adjacent test rods is set to 2 mm.
[0009] As a preferred implementation of the technical solution of the present application, the cone head diameter of the clamping cone is 0.2 mm smaller than the narrow side width of the clamping groove.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0011] The technical solution of the present application clamps the valve core plate along the mid-vertical line of the valve core plate through a bolt handle in cooperation with a stop column, adaptively fits and contacts the circumferential surface of one side of the valve core plate through a plurality of test rods, and limits the positions of the plurality of test rods by a pressure plate, and symmetrically rotates the valve core plate so that the symmetrical circumferential surface of one side of the valve core plate is compared with the shape area formed by the plurality of test rods, thereby intuitively detecting the symmetry of the circumferential surfaces on both sides of the valve core plate. The device has a simple structure, low manufacturing and operating costs, and the detection effect is intuitive and easy to understand. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0013] Figure 1 This is a front view of a tool for detecting the symmetry of parts according to the utility model;
[0014] Figure 2 This is a side view of a tool for detecting the symmetry of parts according to the utility model;
[0015] Figure 3 This is a structural schematic diagram of a component symmetry detection tooling of the utility model;
[0016] Figure 4 The utility model is a structural schematic diagram of a component symmetry detection tool.
[0017] In the figure: 1, base; 2, valve core plate; 3, bolt handle; 301, top stop column; 4, side plate; 5, top seat; 501, square groove; 502, round groove; 6, test rod; 601, clamping groove; 602, arc head; 7, pressure plate; 701, round hole; 702, clamping cone; 8, convex column. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0019] Embodiment 1, as Figure 1-4 As shown, the utility model provides a technical solution: a tool for detecting symmetry of parts, comprising a valve core plate 2, a clamping structure for clamping the valve core plate 2 and a symmetry detection structure, the clamping structure comprising a base 1, two parallel side plates 4, one side plate 4 is threadedly connected with a bolt handle 3, and the other side plate 4 is fixedly provided with a top stop column 301, the tops of the two side plates 4 are fixed to the bottom of a top seat 5, a plurality of square grooves 501 are equidistantly provided on the horizontal surface of the top seat 5, and a plurality of circular grooves 502 connected to the square grooves 501 are equidistantly provided on the vertical surface of the top seat 5, the symmetry detection structure comprises a plurality of test rods 6, the test rods 6 are inlaid in the square grooves 501, two convex columns 8 of the same size are fixedly provided on the vertical surface of the top seat 5, a pressure plate 7 is movably provided on the vertical surface of the top seat 5, a plurality of clamping cones 702 are fixedly provided on the surface of the pressure plate 7, the clamping cone 702 passes through the circular groove 502 and the cone head of the clamping cone 702 contacts the surface of the pressure plate 7.
[0020] In a specific embodiment of the present invention, a butterfly-shaped rotating handle is provided at one end of the bolt handle 3, and the bolt handle 3 can be manually rotated. The bolt handle 3 and the stop column 301 stop and fix the two ends of the vertical line of the valve core plate 2, and align the circumferential surface of one side of the valve core plate 2 with the test rod 6 vertically. The pressure plate 7 is connected with the convex column 8 by interference fitting. The pressure plate 7 is moved to separate the clamping cone 702 from the clamping groove 601 on the surface of the test rod 6. By pressing each test rod 6, the test rod 6 is fitted with the circumferential surface of one side of the valve core plate 2. The test rod 6 is prevented from moving up and down, thereby ensuring the stability of the contour of the circumferential surface on one side of the valve core plate 2. The valve core plate 2 is then rotated 180° to compare the circumferential surface on the other side of the valve core plate 2 with the circumferential surface contour formed by the test rod 6. It can be clearly and intuitively determined whether the circumferential surfaces on both sides of the valve core plate 2 are symmetrical, thereby intuitively determining whether the valve core plate 2 is symmetrical about the two ends of the midpoint line.
[0021] In the preferred technical solution, a circular hole 701 is provided on the surface of the pressure plate 7 for interference fit with the boss 8. The inner diameter of the circular hole 701 is 0.1 mm smaller than the diameter of the boss 8. The pressure plate 7 and the boss 8 have an interference fit, so that when the pressure plate 7 and the boss 8 are fitted together, a greater friction force is provided to fix the pressure plate 7, thereby making the position of the test rod 6 more stable.
[0022] In the preferred technical solution, an arc head 602 is integrally formed at the bottom of the test rod 6, and a plurality of slots 601 for mating with the clamping cone 702 are equidistantly provided on the surface of the test rod 6. When the clamping cone 702 is mated with the slot 601, the vertical position movement of the test rod 6 is restricted, thereby improving the stability of the test rod 6 after being restricted.
[0023] In the preferred technical solution, the bolt handle 3 and the stop column 301 are arranged horizontally aligned with each other, and the ends of the bolt handle 3 and the stop column 301 are provided with conical heads for clamping the valve core plate 2. The bolt handle 3 and the stop column 301 are both provided with conical heads for stable clamping and installation with the end of the vertical line of the valve core plate 2.
[0024] In the preferred technical solution, the number of test rods 6, square grooves 501, circular grooves 502 and cones 702 are consistent with each other, and the spacing between two adjacent test rods 6 is set to 2 mm. The test rods 6 are set smaller, which is conducive to more precise marking of the contour of the circumferential surface on one side of the valve core plate 2.
[0025] In the preferred technical solution, the cone head diameter of the clamping cone 702 is 0.2 mm smaller than the narrow side width of the clamping groove 601 , so that the cone head of the clamping cone 702 can be fully embedded in the clamping groove 601 .
[0026] To summarize, in this embodiment, the valve core plate 2 is clamped, and a number of test rods 6 are in contact with the circumferential surface of the valve core plate 2 to form a circular surface contour with detectable symmetry. After the valve core plate 2 is rotated 180°, the circumferential surface at the other end of the valve core plate 2 is compared with the circular surface contour with detectable symmetry, thereby intuitively obtaining the result of whether the circular surfaces at both ends of the valve core plate 2 are symmetrical.
Claims
1. A tool for detecting the symmetry of a component, characterized in that: The invention comprises a valve core plate (2), a clamping structure for clamping the valve core plate (2), and a symmetry detection structure, wherein the clamping structure comprises a base (1), two parallel side plates (4), one of the side plates (4) being threadedly connected to a bolt handle (3), and the other side plate (4) being fixedly provided with a top stop column (301), the tops of the two side plates (4) being fixed to the bottom of a top seat (5), the horizontal surface of the top seat (5) being equidistantly provided with a plurality of square grooves (501), and the vertical surface of the top seat (5) being equidistantly provided with a plurality of grooves (501) which are parallel to the square grooves ( 501), the symmetry detection structure comprising a plurality of test rods (6), the test rods (6) being embedded in the square groove (501), two bosses (8) of the same size being fixedly arranged on the vertical surface of the top seat (5), a pressure plate (7) being movably arranged on the vertical surface of the top seat (5), a plurality of clamping cones (702) being fixedly arranged on the surface of the pressure plate (7), the clamping cones (702) passing through the circular groove (502) and the cone heads of the clamping cones (702) being in contact with the surface of the pressure plate (7).
2. The component symmetry detection tool according to claim 1, characterized in that: A circular hole (701) for interference-fitting with the convex column (8) is provided on the surface of the pressing plate (7), and the inner diameter of the circular hole (701) is 0.1 mm smaller than the diameter of the convex column (8).
3. The component symmetry detection tool according to claim 1, characterized in that: The bottom of the test rod (6) is integrally formed with an arc head (602), and the surface of the test rod (6) is provided with a plurality of equidistantly spaced clamping grooves (601) for being embedded and matched with the clamping cone (702).
4. The component symmetry detection tool according to claim 1, characterized in that: The bolt handle (3) and the stop column (301) are arranged horizontally aligned with each other, and the ends of the bolt handle (3) and the stop column (301) are both provided with cone heads for clamping the valve core plate (2).
5. The component symmetry detection tool according to claim 1, characterized in that: The numbers of the test rods (6), square grooves (501), circular grooves (502) and clamping cones (702) are all consistent with each other, and the distance between two adjacent test rods (6) is set to be between 2 mm and 10 mm.
6. The component symmetry detection tool according to claim 3, characterized in that: The cone head diameter of the clamping cone (702) is 0.2 mm smaller than the narrow side width of the clamping groove (601).
