Subway lower apron board assembling consistency detection mechanism

By designing the consistency detection mechanism for the assembly of the subway skirt plate under the subway, the base and bump structure are used to simulate the subway train chassis, and the simultaneous detection of multiple skirt plates is achieved, which solves the problems of low detection efficiency and difficulty in splicing accuracy, and improves the detection Efficiency and precision ensure the overall structure and safety of the skirt.

CN222231601UActive Publication Date: 2024-12-24NANJING JINOU RAILWAY ASSEMBLY MFG CO LTD
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Patent Information

Application Number
CN202421133727.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-24
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In the prior art, the detection efficiency of subway skirts is low, and the splicing accuracy and overall installation status of multiple skirts cannot be effectively detected, and the detection method cannot detect the flatness and alignment of multiple skirts at the same time.

Method used

A subway underskirt assembly consistency detection mechanism is designed, adopting several bases, support columns, cross beams and longitudinal beam structures. The subway train chassis is simulated by the first mounting beam, and the first bump and the second bump are used for the subway. The fixing and arrangement of the lower skirt plates enables simultaneous detection of multiple skirt plates, including flatness, alignment, opening and closing and operability detection.

Benefits of technology

Improve the efficiency and accuracy of the detection of skirt plates under the subway, ensure that the overall structure, functionality and safety of the skirt plates meet the design requirements and quality standards, and can detect the splicing status of multiple skirt plates at the same time, reducing the laser alignment device The number of adjustments has been improved to improve the detection efficiency.

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Abstract

The utility model relates to a subway lower apron board assembly consistency detection mechanism, and belongs to the technical field of apron board detection, and the subway lower apron board assembly consistency detection mechanism comprises a plurality of bases, the plurality of bases are spliced and arranged in a row, the bases are provided with supporting columns, the supporting columns are provided with cross beams, the cross beams are provided with longitudinal beams, and the longitudinal beams are connected with first mounting beams. The bottom of the first installation beam is provided with a plurality of first protruding blocks used for positioning the subway lower skirtboards, the first protruding blocks correspond to the joints of the subway lower skirtboards in a one-to-one mode, the first protruding blocks are detachably connected with the joints of the subway lower skirtboards, and after the first protruding blocks are connected with the corresponding joints of the subway lower skirtboards, the first protruding blocks are detachably connected with the first installation beam. The adjacent subway lower apron boards are in a mutually spliced state, and all the subway lower apron boards are arranged in the direction of a straight line. According to the invention, the detection efficiency of the subway lower apron boards is improved, and the overall structure of the plurality of subway lower apron boards in the spliced state can be detected.
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Description

Technical Field

[0001] The present application relates to the technical field of skirt panel detection, and in particular to a subway skirt panel assembly consistency detection mechanism. Background Art

[0002] Subway skirt panels refer to the panels installed on the side edges of the bottom of subway vehicles. These panels are mainly used to protect the equipment at the bottom of the train from being hit and damaged by flying rocks, garbage and other track debris. In addition, by closing the space between the bottom of the train and the track, the skirt panels can improve the aerodynamic performance of the train, reduce wind resistance, and thus improve energy efficiency and driving stability. In order to ensure that each subway skirt panel can be successfully installed and applied on the subway, it is usually necessary to test each subway skirt panel.

[0003] Regarding the above-mentioned related technologies, the general detection method is to conduct a single independent measurement of the subway skirt panel. This detection method not only has low detection efficiency, for example, when detecting the flatness of the subway skirt panel, it is necessary to readjust the laser alignment instrument each time. At the same time, it is also impossible to detect the overall installation status such as the splicing accuracy and opening degree of multiple subway skirt panels after splicing. Utility Model Content

[0004] In order to improve the inspection efficiency of subway lower skirt panels and realize the inspection of the overall structure of multiple subway lower skirt panels in a spliced ​​state, the present application provides a subway lower skirt panel assembly consistency inspection mechanism.

[0005] The present application provides a subway skirt assembly consistency detection mechanism that adopts the following technical solutions:

[0006] A subway skirt assembly consistency detection mechanism comprises a plurality of bases, wherein the plurality of bases are spliced ​​and arranged in a row, the bases are provided with support columns, the support columns are provided with cross beams, the cross beams are provided with longitudinal beams, the longitudinal beams are connected with first mounting beams, the bottom of the first mounting beams are provided with a plurality of first protrusions for positioning the subway skirt, each of the first protrusions corresponds to each connection of the subway skirt, the connection between the first protrusion and the subway skirt is detachably connected, after the connection between the plurality of the first protrusions and the corresponding connection of the subway skirt is completed, the adjacent subway skirts are in a state of being spliced ​​with each other and all the subway skirts are arranged along a straight line.

[0007] By adopting the above technical solution, the first mounting beam is simulated as the underframe of the subway train, and the connection of the subway lower skirt plate is connected to the corresponding first protrusion, so that the subway lower skirt plate is fixed on the first mounting beam, and the adjacent subway lower skirt plate end faces are spliced ​​with each other and all subway lower skirt plates are arranged along a straight line, so that at least the following contents can be detected:

[0008] The laser alignment instrument can test the flatness of all subway skirts at the same time, reducing the number of adjustments of the laser alignment instrument and improving the detection efficiency;

[0009] The first installation beam is simulated as the underframe of a subway train, so that the alignment between the subway skirt and the train body can be tested when the subway skirt is installed;

[0010] It can also detect the alignment accuracy between the skirt panels under each subway and quickly detect whether there are obvious misalignments and gaps;

[0011] The opening and closing degree of each subway skirt can be quickly tested to ensure that each spliced ​​skirt can reach the designed maximum opening and closing angle when opening and closing, and open and close smoothly;

[0012] The operability can also be tested to measure the operating force required during the opening and closing process to ensure that the operating force of each spliced ​​part is consistent within the specified range and there is no jamming or uneven resistance.

[0013] This not only improves the inspection efficiency of subway skirt panels, but also enables the inspection of the overall structure of multiple subway skirt panels in a spliced ​​state, thereby ensuring that they meet the design requirements and quality standards in terms of overall structure, functionality and safety.

[0014] Optionally, the first mounting beams are provided at both ends of the longitudinal beam.

[0015] By adopting the above technical solution, subway lower skirt panels can be installed on two first mounting beams at the same time, so that two rows of subway lower skirt panels can be inspected at the same time without interfering with each other, thereby further improving the inspection efficiency.

[0016] Optionally, a connecting plate is provided at the bottom of the longitudinal beam, the first mounting beam is connected to the connecting plate, a second mounting beam is also provided on the longitudinal beam, a plurality of second protrusions for positioning the subway lower skirt panel are provided at the bottom of the second mounting beam, each of the second protrusions corresponds one-to-one to each connection of the subway lower skirt panel, the connection between the second protrusion and the subway lower skirt panel is detachably connected, and after the connection between the plurality of second protrusions and the corresponding connection between the subway lower skirt panels is completed, adjacent subway lower skirt panels are in a state of being spliced ​​with each other and all subway lower skirt panels are arranged along a straight line.

[0017] By adopting the above technical solution, the base is simulated as a track, and the conditions of the subway skirt plate and the base can be detected after the subway skirt plate is installed on the first mounting beam or the second mounting beam. The setting of the connecting plate reduces the distance of the first mounting beam from the ground, so that the subway skirt plate with a small height can be installed on the first mounting beam, and the subway skirt plate with a large height can be installed on the second mounting beam, thereby realizing the detection of subway skirt plates of different heights, and the subway skirt plate can also be installed on the first mounting beam and the second mounting beam at the same time, thereby realizing the simultaneous detection of more subway skirt plates.

[0018] Optionally, at least three longitudinal beams are provided, and the spacing between adjacent longitudinal beams is the same. The connecting plate is provided at the end of the longitudinal beam, and the connecting plate is connected to a first inclined plate, and the first inclined plate is connected to the longitudinal beam.

[0019] By adopting the above technical solution, the equidistant arrangement of multiple longitudinal beams improves the deformation resistance of the first mounting beam and the second mounting beam, and the first inclined plate improves the bending resistance of the longitudinal beam.

[0020] Optionally, a first mounting rod is provided at the bottom of the first mounting beam, a second mounting rod is provided at the bottom of the second mounting beam, a plurality of first protrusions are provided on the first mounting rod, the first protrusions are provided on both sides of the first mounting rod, a plurality of second protrusions are provided on the second mounting rod, and the second protrusions are provided on both sides of the second mounting rod.

[0021] By adopting the above technical solution, the first mounting rod is conducive to improving the bending resistance of the first mounting beam, and the second mounting rod is conducive to improving the bending resistance of the second mounting beam. Compared with directly installing the first protrusion on the first mounting beam and installing the second protrusion on the second mounting beam, the first mounting rod can better control the spacing between the two rows of first protrusions, and the second mounting rod can better control the spacing between the two rows of second protrusions.

[0022] Optionally, it also includes a plurality of straight rods, each of which is provided with a positioning strip, and the positioning strip is arranged along the length direction of the straight rod; a fixing block is provided on the side of the straight rod, and a first positioning hole is provided on the fixing block; a second positioning hole corresponding to the first positioning hole is provided on the base, and when each of the first positioning holes is aligned with the corresponding second positioning hole, a plurality of bases are arranged along the length direction of the straight rod, and the side wall of the base is in contact with the positioning strip.

[0023] By adopting the above technical solution, several straight rods are spliced ​​and fixed to the ground, so that the several straight rods are spliced ​​and arranged along a straight line, and then the bottom of the base is placed on the straight rod, and the base is pushed so that the side of the base fits with the positioning strip, and then the base is pushed to move along the length direction of the straight rod until the first positioning hole corresponds to the corresponding second positioning hole, and the expansion bolt is passed through the first positioning hole and the second positioning hole and anchored into the ground, so that the several bases can be accurately and quickly arranged and fixed along the straight line, thereby improving the installation efficiency of the base and improving the accuracy of detection.

[0024] Optionally, the support column is connected to a second inclined plate, the second inclined plate is connected to the base, a third positioning hole is formed on the second inclined plate, and the first positioning hole corresponds to the third positioning hole one by one.

[0025] By adopting the above technical solution, the fixing block can be connected to the second inclined plate screws, so that the straight rod can be positioned on the second inclined plate, which makes it convenient to pack and transport the base and the straight rod together.

[0026] Optionally, the fixing blocks are provided on both sides of the straight rod, and two locking strips are provided.

[0027] By adopting the above technical solution, the installation bases can be connected on both sides of the straight rod. The provision of two positioning strips can increase the distance between adjacent bases, ensuring that the subway skirt panels installed on the two rows of bases will not interfere with each other during detection.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. It can not only improve the inspection efficiency of subway skirt panels, but also realize the inspection of the overall structure of multiple subway skirt panels in the spliced ​​state, so as to ensure that they meet the design requirements and quality standards in terms of overall structure, functionality and safety;

[0030] 2. Splice several straight rods and fix them to the ground so that they are arranged in a straight line. Then put the bottom of the base on the straight rods, push the base so that the side of the base fits with the positioning strip, and then push the base to move along the length of the straight rod until the first positioning hole corresponds to the corresponding second positioning hole. Pass the expansion bolt through the first positioning hole and the second positioning hole and anchor it into the ground, so that several bases can be accurately and quickly arranged and fixed in a straight line, thereby improving the installation efficiency of the base and improving the accuracy of detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0032] Figure 2It is a schematic structural diagram of an embodiment of the present application for embodying a first mounting beam, a first protrusion, a first mounting rod, a second mounting beam, a second protrusion, and a second mounting rod.

[0033] Figure 3 yes Figure 2 Enlarged schematic diagram of part A.

[0034] Explanation of the reference numerals: 1. base; 11. second positioning hole; 2. straight rod; 21. fixing block; 211. first positioning hole; 22. positioning strip; 3. support column; 31. second inclined plate; 311. third positioning hole; 4. cross beam; 5. longitudinal beam; 51. connecting plate; 52. first inclined plate; 6. first mounting beam; 61. first mounting rod; 62. first protrusion; 7. second mounting beam; 71. second mounting rod; 72. second protrusion. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-3 This application is described in further detail.

[0036] The embodiment of the present application discloses a subway skirt panel assembly consistency detection mechanism.

[0037] like Figure 1 , Figure 2 and Figure 3 The subway skirt assembly consistency detection mechanism includes a plurality of bases 1 and a plurality of straight rods 2, the plurality of straight rods 2 are spliced ​​into two rows along a straight direction, and fixed blocks 21 are welded on both sides of each straight rod 2, and the fixed blocks 21 are arranged equidistantly along the length direction of the straight rod 2, and the fixed blocks 21 on one side of the straight rod 2 correspond to the fixed blocks 21 on the other side of the straight rod 2, and the corresponding fixed blocks 21 are arranged symmetrically about the center line of the straight rod 2, and the fixed blocks 21 are provided with a first positioning hole 211. A clamping strip 22 is welded on the top of the straight rod 2, and the clamping strip 22 is arranged along the length direction of the straight rod 2 and arranged in two rows, and the two rows of clamping strips 22 are arranged symmetrically about the center line of the straight rod 2.

[0038] The base 1 is a rectangular frame, and a second positioning hole 11 is provided on the base 1, and the first positioning hole 211 corresponds to the second positioning hole 11 one by one. The base 1 is welded with three support columns 3 equidistantly along its length direction, of which two support columns 3 are at one end of the base 1, and second inclined plates 31 are welded on both sides of the support columns 3, and the second inclined plates 31 are welded to the base 1, and a third positioning hole 311 is provided on the second inclined plates 31, and two corresponding fixing blocks 21 form a group, and each first positioning hole corresponds to the third positioning hole 311 one by one.

[0039] A crossbeam 4 is welded between two adjacent support columns 3, a longitudinal beam 5 is welded to the top of the support column 3, and both sides of the longitudinal beam 5 are welded to the corresponding crossbeam 4. Connecting plates 51 are welded to the bottom surfaces of both ends of the longitudinal beam 5, the connecting plates 51 are perpendicular to the longitudinal beam 5, the connecting plates 51 and the longitudinal beam 5 are welded with a first inclined plate 52, and the connecting plates 51 at the same end of the three longitudinal beams 5 are welded with a first mounting beam 6, the first mounting beam 6 is parallel to the longitudinal beam 5, and is arranged along the length direction of the straight rod 2. The ends of adjacent first mounting beams 6 are spliced.

[0040] A first mounting rod 61 is welded to the bottom of the first mounting beam 6. Both sides of the first mounting rod 61 are symmetrically arranged about the center line of the first mounting beam 6. Both sides of the first mounting rod 61 are welded with first protrusions 62. The first protrusions 62 on one side of the first mounting rod 61 correspond to the first protrusions 62 on the other side of the first mounting rod 61 one by one, and the corresponding first protrusions 62 are symmetrically arranged about the center line of the first mounting rod 61. The first protrusions 62 correspond to the connection points of the subway skirt board one by one. In the embodiment of the present application, the connection method of the subway skirt board is as follows: the sleeve on the folding plate of the subway skirt board is inserted into the first protrusion 62, and then the bolt passes through the sleeve and is threadedly connected with the first protrusion 62, and the bolt is pressed against the outer wall of the sleeve to realize the connection between the subway skirt board and the first protrusion 62. In other embodiments, the first protrusion 62 can also be inserted tightly into the subway skirt board.

[0041] The bottom surfaces of the three longitudinal beams 5 are welded with a second mounting beam 7. There are two second mounting beams 7. The two second mounting beams 7 are symmetrically arranged about the center line of the length direction of the base 1. The second mounting beams 7 are arranged along the length direction of the straight rod 2, and the ends of adjacent second mounting beams 7 are spliced. A second mounting rod 71 is welded to the bottom of the second mounting beam 7. Both sides of the second mounting rod 71 are symmetrically arranged about the center line of the second mounting beam 7. Second protrusions 72 are welded to both sides of the second mounting rod 71. The second protrusions 72 on one side of the second mounting rod 71 correspond to the second protrusions 72 on the other side of the second mounting rod 71 one by one, and the corresponding second protrusions 72 are symmetrically arranged about the center line of the second mounting rod 71. The second protrusions 72 correspond to the connection points of the skirt board under the subway one by one.

[0042] When installing the detection mechanism, first splice and fix several straight rods 2 to the ground, so that several straight rods 2 are spliced ​​and arranged in a straight line direction, then the bottom of the base 1 is placed on the straight rod 2, and the base 1 is pushed so that the side of the base 1 fits with the positioning strip 22, and then the base 1 is pushed to move along the length direction of the straight rod 2 until the first positioning hole 211 corresponds to the corresponding second positioning hole 11, and the expansion bolt is passed through the first positioning hole 211 and the second positioning hole 11 and anchored into the ground, so that several bases 1 can be accurately and quickly arranged and fixed in a straight line direction, thereby improving the installation efficiency of the base 1. When it is necessary to pay attention, two rows of straight rods 2 can be used to limit the two sides of the base 1, or only one row of straight rods 2 can be installed to limit one side of the base 1, and the other side of the base 1 can be padded with a pad.

[0043] Then, the first mounting beam 6 is simulated as the underframe of the subway train, and the connection of the subway lower skirt plate is connected to the corresponding first protrusion 62, so that the subway lower skirt plate is fixed on the first mounting beam 6, and the adjacent subway lower skirt plate end faces are spliced ​​with each other and all subway lower skirt plates are arranged along a straight line, so that at least the following detections can be performed:

[0044] The laser alignment instrument can test the flatness of all subway skirts at the same time, reducing the number of adjustments of the laser alignment instrument and improving the detection efficiency;

[0045] The first mounting beam 6 is simulated as the underframe of a subway train, so that the alignment between the subway lower skirt and the train body can be detected when the subway lower skirt is installed;

[0046] It can also detect the alignment accuracy between the skirt panels under each subway and quickly detect whether there are obvious misalignments and gaps;

[0047] The opening and closing degree of each subway skirt can be quickly tested to ensure that each spliced ​​skirt can reach the designed maximum opening and closing angle when opening and closing, and open and close smoothly;

[0048] The operability can also be tested to measure the operating force required during the opening and closing process to ensure that the operating force of each spliced ​​part is consistent within the specified range and there is no jamming or uneven resistance.

[0049] This not only improves the inspection efficiency of subway skirt panels, but also enables the inspection of the overall structure of multiple subway skirt panels in a spliced ​​state, thereby ensuring that they meet the design requirements and quality standards in terms of overall structure, functionality and safety.

[0050] In addition, subway lower skirt panels can be installed on two first installation beams 6 at the same time, so that two rows of subway lower skirt panels can be inspected at the same time without interfering with each other, thereby further improving the inspection efficiency.

[0051] At the same time, the base 1 can also be simulated as a track. After the subway lower skirt panel is installed on the first mounting beam 6 or the second mounting beam 7, the situation of the subway lower skirt panel and the base 1 can be detected. The setting of the connecting plate 51 reduces the distance from the first mounting beam 6 to the ground, so that the subway lower skirt panel with a small height can be installed on the first mounting beam 6, and the subway lower skirt panel with a large height can be installed on the second mounting beam 7, so as to realize the detection of subway lower skirt panels of different heights, and the subway lower skirt panel can also be installed on the first mounting beam 6 and the second mounting beam 7 at the same time, so as to realize the simultaneous detection of more subway lower skirt panels.

[0052] When the base 1 needs to be disassembled and transferred, the first positioning hole 211 can be aligned with the third positioning hole 311, and then the straight rod 2 can be fixed to the second inclined plate 31 with bolts, so as to facilitate the packaging and transportation of the base 1 and the straight rod 2 together.

[0053] The implementation principle of the embodiment of the present application is: the first mounting beam 6 and the second mounting beam 7 are simulated as the underframe of the subway train, the base 1 is simulated as a track, and several bases 1 are arranged along the same space, and the subway lower skirt panel is installed on the first mounting beam 6 or the second mounting beam 7, simulating the state that multiple subway lower skirt panels are all installed on the underframe of the subway train, so that the overall structure of the multiple subway lower skirt panels in the spliced ​​state can be tested, thereby ensuring that they meet the design requirements and quality standards in terms of overall structure, functionality and safety.

[0054] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A subway skirt assembly consistency detection mechanism, characterized by: A plurality of bases (1), wherein the plurality of bases (1) are spliced ​​and arranged in a row, wherein the bases (1) are provided with support columns (3), wherein the support columns (3) are provided with cross beams (4), wherein the cross beams (4) are provided with longitudinal beams (5), wherein the longitudinal beams (5) are connected with first mounting beams (6), wherein the bottom of the first mounting beams (6) are provided with a plurality of first protrusions (62) for positioning a subway lower skirt board, wherein each of the first protrusions (62) corresponds to each connection point of the subway lower skirt board one by one, wherein the connection point of the first protrusion (62) and the subway lower skirt board is detachably connected, and after the plurality of the first protrusions (62) are connected to the connection points of the corresponding subway lower skirt boards, adjacent subway lower skirt boards are in a state of being spliced ​​with each other and all subway lower skirt boards are arranged along a straight line.

2. The subway skirt assembly consistency detection mechanism according to claim 1 is characterized by: The first mounting beams (6) are provided at both ends of the longitudinal beam (5).

3. The subway skirt assembly consistency detection mechanism according to any one of claims 1 or 2, characterized in that: A connecting plate (51) is provided at the bottom of the longitudinal beam (5), the first mounting beam (6) is connected to the connecting plate (51), a second mounting beam (7) is further provided on the longitudinal beam (5), a plurality of second protrusions (72) for positioning the subway lower skirt board are provided at the bottom of the second mounting beam (7), each of the second protrusions (72) corresponds to each connection point of the subway lower skirt board one by one, the second protrusions (72) and the connection points of the subway lower skirt board are detachably connected, and after the connection points of the plurality of second protrusions (72) and the corresponding subway lower skirt boards are connected, adjacent subway lower skirt boards are in a state of being spliced ​​with each other and all subway lower skirt boards are arranged along a straight line.

4. The subway skirt assembly consistency detection mechanism according to claim 3 is characterized by: At least three longitudinal beams (5) are provided, and the spacing between adjacent longitudinal beams (5) is the same. The connecting plate (51) is provided at the end of the longitudinal beam (5), and the connecting plate (51) is connected to a first inclined plate (52), and the first inclined plate (52) is connected to the longitudinal beam (5).

5. The subway skirt assembly consistency detection mechanism according to claim 3 is characterized by: A first mounting rod (61) is arranged at the bottom of the first mounting beam (6), a second mounting rod (71) is arranged at the bottom of the second mounting beam (7), a plurality of first protrusions (62) are arranged on the first mounting rod (61), and the first protrusions (62) are arranged on both sides of the first mounting rod (61), a plurality of second protrusions (72) are arranged on the second mounting rod (71), and the second protrusions (72) are arranged on both sides of the second mounting rod (71).

6. The subway skirt assembly consistency detection mechanism according to claim 5 is characterized by: The invention also comprises a plurality of straight rods (2), wherein a positioning strip (22) is arranged on the straight rod (2), wherein the positioning strip (22) is arranged along the length direction of the straight rod (2), a fixing block (21) is arranged on the side of the straight rod (2), wherein a first positioning hole (211) is provided on the fixing block (21), and a second positioning hole (11) corresponding to the first positioning hole (211) is provided on the base (1), and when each of the first positioning holes (211) is aligned with the corresponding second positioning hole (11), a plurality of bases (1) are arranged along the length direction of the straight rod (2), and the side wall of the base (1) is in contact with the positioning strip (22).

7. The subway skirt assembly consistency detection mechanism according to claim 6 is characterized by: The support column (3) is connected to a second inclined plate (31), the second inclined plate (31) is connected to the base (1), a third positioning hole (311) is provided on the second inclined plate (31), and the first positioning hole (211) corresponds to the third positioning hole (311) one by one.

8. The subway skirt assembly consistency detection mechanism according to claim 6 is characterized by: The fixing blocks (21) are arranged on both sides of the straight rod (2), and two locking strips (22) are arranged.