Wall thickness measuring device convenient to clamp

By designing a wall thickness measuring device that is easy to clamp, the internal clamping mechanism and power motor drive of the frame body can realize automatic continuous detection of the pipeline by ultrasonic probe, which solves the problem of manual measurement in the prior art and improves detection efficiency and Accuracy.

CN222231604UActive Publication Date: 2024-12-24罗大康
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Patent Information

Application Number
CN202420032128.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-05
Publication Date
2024-12-24
Estimated Expiration
2034-01-05

AI Technical Summary

Technical Problem

In the detection of pipeline wall thickness, existing ultrasonic thickness gauges require frequent adjustment of probe position during manual continuous measurement, and it is difficult to control the measurement distance of less than five millimeters, resulting in inconvenient operation.

Method used

A wall thickness measuring device for easy clamping is designed, and the driven toothed pulley and the adjusting screw drive the clamp movement through the clamping mechanism and the driving force motor. The auxiliary toothed pulley and the driving motor are realized. Automatic continuous detection of pipes by ultrasonic probes.

Benefits of technology

The pipe wall thickness detection process is simplified, manual operation is reduced, measurement accuracy and efficiency are improved, especially suitable for continuous measurement of longer pipes.

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Abstract

The utility model relates to the technical field of pipeline measurement, in particular to a wall thickness measuring device convenient to clamp, which comprises a frame body, a clamping mechanism is arranged in the frame body, two auxiliary mechanisms are arranged on the clamping mechanism in a matched manner, the clamping mechanism comprises two clamping plates, sliding grooves are formed in the two sides of the top and bottom of the frame body, and the clamping plates are arranged in the sliding grooves. The two ends of the same clamping plate are in sliding clamping connection with the two sliding grooves correspondingly. According to the pipeline conveying device, a pipeline penetrates through the interior of the frame body, then the power motor is started to drive the two adjusting lead screws to rotate synchronously through the driven toothed belt wheel and the driven toothed belt, and the two clamping plates move in the opposite directions to press the pipeline to move to the position between the two driving wheels on the same rotating rod; then a driving motor is started to drive two rotating rods and driving wheels on the rotating rods to synchronously rotate through an auxiliary toothed belt wheel and an auxiliary toothed belt, so that the rotating rods drive the pipeline to continuously pass through the interior of the frame body, a probe of the ultrasonic thickness gauge is fixed to a connecting groove, the probe continuously detects the pipeline, and use by a user is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline measurement, in particular to a wall thickness measuring device which is convenient to clamp. Background Art

[0002] Before installing the pressure pipeline, its wall thickness needs to be tested. If the wall thickness of the pipeline is unqualified, it is easy to cause an accident. When testing the wall thickness of the pipeline, an ultrasonic thickness gauge is often used. When using it, the probe of the ultrasonic thickness gauge is placed on the outer wall of the pipeline for detection. When testing the pipeline, the single-point measurement method can be used to continuously measure along the specified route with a spacing of no more than five millimeters. Most existing ultrasonic thickness gauges have a single-point measurement mode or a continuous measurement mode, and have a data storage function;

[0003] However, if the pipeline is long, the user needs to frequently adjust the probe position manually when performing manual continuous measurement, which is inconvenient. In addition, when manually holding the probe for detection, it is difficult to control the continuous measurement process, and each measurement point is less than five millimeters apart, which is inconvenient. Utility Model Content

[0004] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a wall thickness measuring device that is easy to clamp. The pipe is passed through the interior of the frame, and then the power motor is started to drive the two adjusting screws to rotate synchronously through the driven toothed belt pulley and the driven toothed belt, so that the two clamping plates move toward each other and press the pipe to move between the two driving wheels on the same rotating rod. Then the driving motor is started to drive the two rotating rods and the driving wheels thereon to rotate synchronously through the auxiliary toothed belt pulley and the auxiliary toothed belt, so that the pipe is driven to continuously pass through the interior of the frame, and the ultrasonic thickness gauge probe is fixed to the connecting groove, so that the probe automatically performs continuous detection on the pipe, which is convenient for users to use.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A wall thickness measuring device convenient for clamping comprises a frame, a clamping mechanism is arranged inside the frame, and the clamping mechanism is matched with two auxiliary mechanisms;

[0007] The clamping mechanism includes two clamping plates, and sliding grooves are provided on both sides of the top and bottom of the frame. The two ends of the same clamping plate are respectively slidably engaged with the two sliding grooves. A rotating rod is rotatably connected between the two opposite inner walls of the frame, and two driving wheels are fixedly sleeved on the middle parts of the outer walls of the two rotating rods. A connecting groove is provided on the adjacent sides of the two clamping plates, and two circular through holes are provided on one side of the two clamping plates, and the two rotating rods are respectively located inside the two circular through holes on the same clamping plate.

[0008] Furthermore, two support plates are fixedly connected to both sides of the top and bottom of the frame, and an adjusting screw is rotatably connected between the two support plates located on the same side of the frame, and threaded holes are opened at both ends of the two clamping plates, and the inner walls of the two threaded holes on the same clamping plate are respectively screwed with the outer walls of the two adjusting screws, one end of the two adjusting screws passes through an adjacent support plate, and one end of the two adjusting screws is fixedly sleeved with an auxiliary toothed pulley, and an auxiliary toothed belt is rotatably sleeved between the outer walls of the two auxiliary toothed pulleys, a power box is fixedly connected to one side of the frame, and a power motor is arranged inside the power box, and the motor shaft of the power motor passes through the adjacent support plates and is fixedly connected to the other end of the adjacent adjusting screw.

[0009] Furthermore, a driven toothed pulley is fixedly sleeved on the middle part of the outer side walls of the two rotating rods, and the two driven toothed pulleys are located between two adjacent driving wheels, a driven toothed belt is rotatably sleeved between the outer side walls of the two driven toothed pulleys, a driving motor is fixedly connected to one side of the frame, and one end of a rotating rod passes through one side of the frame and is fixedly connected to the motor shaft of the driving motor.

[0010] Furthermore, two driving wheels on the same rotating rod are fixedly connected to the opposite sides with connecting tubes, the inner side walls of the connecting tubes are fixedly sleeved with the outer side walls of the adjacent rotating rods, and the connecting tubes are all truncated cone-shaped structures.

[0011] Furthermore, the auxiliary mechanism includes a movable plate, and a support plate is fixedly connected to the center of the top surface of the movable plate, a strap is fixedly connected to one side of the support plate, and a connecting ring is fixedly connected to the other side of the support plate, and the top surface of the support plate is an arc surface.

[0012] Furthermore, the frame body is provided with communication openings on two opposite sides.

[0013] Furthermore, two screw-in holes are provided on the top surface of the frame, and screw-in rods are screwed inside the two screw-in holes; a U-shaped plate is arranged inside the frame, and the bottom ends of the two screw-in rods are rotatably connected to the top surface of the U-shaped plate; and a plurality of abutment wheels are rotatably connected between the two arms of the U-shaped plate.

[0014] Beneficial effects of the utility model:

[0015] The pipeline is passed through the frame, and then the power motor is started to drive the two adjusting screws to rotate synchronously through the driven toothed belt wheel and the driven toothed belt, so that the two adjusting screws drive the two clamping plates to move toward each other, and the two clamping plates press the pipeline to move between the two driving wheels on the same rotating rod, and then the driving motor is started to drive the two rotating rods and the driving wheels thereon to rotate synchronously through the auxiliary toothed belt wheel and the auxiliary toothed belt, so that it drives the pipeline to continuously pass through the frame, and the ultrasonic thickness gauge probe is fixed to the connecting groove, so that the probe automatically detects the pipeline continuously, which is convenient for users to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the frame in the utility model;

[0019] Figure 3 It is an exploded view of the clamping mechanism structure in the utility model;

[0020] Figure 4 It is a schematic diagram of the structure of the driving wheel, the driven toothed belt wheel and the connecting cylinder in the utility model;

[0021] Figure 5 It is a structural schematic diagram of the auxiliary mechanism in the utility model.

[0022] In the figure: 100, frame; 101, slide groove; 102, connecting port; 103, screw-on hole; 200, clamping mechanism; 210, clamping plate; 211, connecting groove; 212, threaded hole; 213, circular through hole; 220, rotating rod; 230, driving motor; 240, driving wheel; 241, auxiliary toothed belt pulley; 242, auxiliary toothed belt; 243, connecting cylinder; 250, adjusting screw rod; 251, driven toothed belt pulley; 252, driven toothed belt; 260, power box; 300, U-shaped plate; 310, screw-on rod; 320, resisting wheel; 400, auxiliary mechanism; 410, movable plate; 420, supporting plate; 430, binding belt; 440, connecting ring. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model discloses a wall thickness measuring device which is convenient to clamp, such as Figure 1-5 As shown, it includes a frame 100, a clamping mechanism 200 is arranged inside the frame 100, and the clamping mechanism 200 is matched with two auxiliary mechanisms 400;

[0025] The clamping mechanism 200 includes two clamping plates 210, and sliding grooves 101 are provided on both sides of the top and bottom of the frame 100. The two ends of the same clamping plate 210 are respectively slidably engaged with the two sliding grooves 101. A rotating rod 220 is rotatably connected between the two opposite inner side walls of the frame 100, and two driving wheels 240 are fixedly sleeved in the middle of the outer side walls of the two rotating rods 220. A connecting groove 211 is provided on the adjacent side of the two clamping plates 210, and two circular through holes 213 are provided on one side of the two clamping plates 210, and the two rotating rods 220 are respectively located inside the two circular through holes 213 on the same clamping plate 210. When in use, the two ends of the pipeline are respectively supported by the two auxiliary mechanisms 400, and then the pipeline is placed inside the frame 100, and then the two clamping plates 210 are moved toward each other, so that the pipeline is driven by the two clamping plates 210 and squeezed toward the middle of the frame 100. The two rotating rods 220 are moved so that the pipeline is supported by the driving wheels 240 on the two rotating rods 220 and is stuck between the two driving wheels 240 on the same rotating rod 220. The two clamping plates 210 are used to limit the pipeline to prevent the pipeline from falling from the driving wheels 240 on the rotating rod 220. Then, the probes of the two ultrasonic thickness gauges are fixed to the inside of the connecting grooves 211 on the two clamping plates 210 by glue or connecting pieces. The two rotating rods 220 are rotated to drive the pipeline to move through the inside of the frame 100, so that the pipeline is continuously measured by the probe when it moves. It is more convenient for users to continuously measure the side thickness of longer pipelines, and data comparison can be performed by continuously measuring different parts of the pipeline. When the probe is detecting, the pipeline surface should be cleaned in advance to prevent protrusions on it from affecting the probe detection, and coupling agent can be applied to the pipeline surface in advance to improve the probe detection effect.

[0026] Two screw-on holes 103 are provided on the top surface of the frame 100, and screw-on rods 310 are screwed inside the two screw-on holes 103. A U-shaped plate 300 is arranged inside the frame 100, and the bottom ends of the two screw-on rods 310 are rotatably connected to the top surface of the U-shaped plate 300. A plurality of abutting wheels 320 are rotatably connected between the two arms of the U-shaped plate 300. When in use, the two screw-on rods 310 are manually rotated to drive the U-shaped plate 300 to move downward, so that the plurality of abutting wheels 320 contact the pipeline, thereby pressing the pipeline, and pressing the pipeline between the two driving wheels 240 on the same rotating rod 220, thereby improving the positioning effect of the pipeline.

[0027] Two support plates are fixedly connected to both sides of the top and bottom of the frame 100, and an adjusting screw 250 is rotatably connected between the two support plates on the same side of the frame 100. Threaded holes 212 are provided at both ends of the two clamping plates 210. The inner walls of the two threaded holes 212 on the same clamping plate 210 are respectively screwed with the outer walls of the two adjusting screws 250. One end of the two adjusting screws 250 passes through an adjacent support plate, and one end of the two adjusting screws 250 is fixedly sleeved with an auxiliary toothed belt pulley 241, and an auxiliary toothed belt 242 is rotatably sleeved between the outer walls of the two auxiliary toothed belt pulleys 241. A power box 260 is fixedly connected to one side of the frame 100, and a power motor is arranged inside the power box 260. The motor shaft of the power motor passes through the adjacent support plate and is fixedly connected to the other end of the adjacent adjusting screw 250. The middle part of the outer wall of the two rotating rods 220 is fixedly sleeved with a driven toothed belt pulley 251. And the two driven toothed pulleys 251 are both located between the two adjacent driving wheels 240, and a driven toothed belt 252 is rotatably sleeved between the outer side walls of the two driven toothed pulleys 251. A driving motor 230 is fixedly connected to one side of the frame 100, and one end of a rotating rod 220 passes through one side of the frame 100 and is fixedly connected to the motor shaft of the driving motor 230. When in use, the starting power motor can drive the two adjusting screws 250 to rotate synchronously through the auxiliary toothed belt 242 and the auxiliary toothed pulley 241. The two adjusting screws 250 are both positive and negative tooth screws, so that when the two adjusting screws 250 rotate, the two splints 210 can be driven to move toward or away from each other, and the driving motor 230 can be started and the two rotating rods 220 and the driving wheel 240 thereon can be driven to rotate synchronously through the driven toothed pulley 251 and the driven toothed belt 252, so that the driving wheel 240 drives the pipeline to move.

[0028] The two driving wheels 240 on the same rotating rod 220 are fixedly connected to the opposite sides with a connecting tube 243, and the inner side walls of the connecting tube 243 are fixedly sleeved with the outer side walls of the adjacent rotating rod 220. The connecting tubes 243 are all truncated cone-shaped structures. Through the inclined surface of the connecting tube 243, the pipe inserted into the frame 100 is squeezed and moved by the clamping plate 210, and it is easier to move along the inclined surface of the connecting tube 243 to between the two driving wheels 240 on the same rotating rod 220. The frame 100 is provided with connecting ports 102 on opposite sides, and the user can better fix the ultrasonic thickness gauge probe to the connecting groove 211 from the outside of the frame 100 through the connecting ports 102.

[0029] The auxiliary mechanism 400 includes a movable plate 410, and a support plate 420 is fixedly connected to the center of the top surface of the movable plate 410, a strap 430 is fixedly connected to one side of the support plate 420, and a connecting ring 440 is fixedly connected to the other side of the support plate 420. The top surface of the support plate 420 is an arc-shaped surface. When in use, the two ends of the pipeline can be placed on the top of the support plates 420 on the two auxiliary mechanisms 400, and then the user will wrap the strap 430 around the pipeline and tie it to the connecting ring 440, so that the two ends of the pipeline are tied to the top of the two support plates 420, and the bottom surface of the frame 100 and the bottom surfaces of the two movable plates 410 are connected to universal wheels. When the pipeline is driven to move by the driving wheel 240, the pipeline can drive the two support plates 420 and the movable plate 410 to move synchronously, and the pipeline is always supported by the two support plates 420.

[0030] Working principle: When in use, the pipe is passed through the frame 100, and then the two ends of the pipe can be placed on the top of the support plates 420 on the two auxiliary mechanisms 400. Then the user passes the strap 430 around the pipe and ties it to the connecting ring 440, so that the two ends of the pipe are tied to the top of the two support plates 420. Then the power motor can be started to drive the two adjusting screws 250 to rotate synchronously through the auxiliary toothed belt 242 and the auxiliary toothed pulley 241. The two adjusting screws 250 are both positive and negative threaded screws, so that when the two adjusting screws 250 rotate, they can drive the two clamping plates 210 to move toward each other, so that the two clamping plates 210 press the pipe to move toward the middle of the frame 100, so that the pipe is supported by the driving wheels 240 on the two rotating rods 220 and stuck between the two driving wheels 240 on the same rotating rod 220;

[0031] Then, the probes of the two ultrasonic thickness gauges are fixed to the inside of the connecting grooves 211 on the two clamping plates 210 by glue or connecting pieces, and the two screwing rods 310 are manually rotated to drive the U-shaped plate 300 to move downward, so that the multiple abutting wheels 320 abut against the pipeline, thereby pressing the pipeline and pressing the pipeline between the two driving wheels 240 on the same rotating rod 220. The driving motor 230 is started and the two rotating rods 220 and the driving wheels 240 thereon are driven to rotate synchronously through the driven toothed belt pulley 251 and the driven toothed belt 252, so that the driving wheel 240 drives the pipeline to move, so that the pipeline is continuously thickened by the probe when it moves, which is more convenient for users to continuously thicken longer pipelines.

[0032] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0033] The above contents are merely examples and explanations of the present utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the present utility model.

Claims

1. A wall thickness measuring device that is easy to clamp, comprising a frame (100), characterized in that: A clamping mechanism (200) is arranged inside the frame (100), and the clamping mechanism (200) is matched with two auxiliary mechanisms (400); The clamping mechanism (200) comprises two clamping plates (210), and the top and bottom sides of the frame (100) are provided with sliding grooves (101), and the two ends of the same clamping plate (210) are respectively slidably engaged with the two sliding grooves (101), and the frame (100) is rotatably connected with a rotating rod (220) between the two inner side walls, and the middle parts of the outer side walls of the two rotating rods (220) are fixedly sleeved with two driving wheels (240), and the adjacent sides of the two clamping plates (210) are provided with a connecting groove (211), and one side of the two clamping plates (210) is provided with two circular through holes (213), and the two rotating rods (220) are respectively located inside the two circular through holes (213) on the same clamping plate (210).

2. A conveniently clamped wall thickness measuring device according to claim 1, characterized in that: Two support plates are fixedly connected to both sides of the top and bottom of the frame (100); an adjusting screw rod (250) is rotatably connected between the two support plates on the same side of the frame (100); threaded holes (212) are provided at both ends of the two clamping plates (210); the inner side walls of the two threaded holes (212) on the same clamping plate (210) are respectively screwed with the outer side walls of the two adjusting screw rods (250); one end of the two adjusting screw rods (250) passes through an adjacent support plate; one end of the two adjusting screw rods (250) is fixedly sleeved with an auxiliary toothed belt wheel (241); an auxiliary toothed belt (242) is rotatably sleeved between the outer side walls of the two auxiliary toothed belt wheels (241); a power box (260) is fixedly connected to one side of the frame (100); a power motor is arranged inside the power box (260); a motor shaft of the power motor passes through an adjacent support plate and is fixedly connected to the other end of an adjacent adjusting screw rod (250).

3. The conveniently clamped wall thickness measuring device according to claim 1 is characterized in that: A driven toothed belt wheel (251) is fixedly sleeved in the middle of the outer side walls of the two rotating rods (220), and the two driven toothed belt wheels (251) are located between two adjacent driving wheels (240). A driven toothed belt (252) is rotatably sleeved between the outer side walls of the two driven toothed belt wheels (251). A driving motor (230) is fixedly connected to one side of the frame (100), and one end of a rotating rod (220) passes through one side of the frame (100) and is fixedly connected to the motor shaft of the driving motor (230).

4. A conveniently clamped wall thickness measuring device according to claim 3, characterized in that: The two driving wheels (240) on the same rotating rod (220) are fixedly connected to a connecting tube (243) on the opposite sides thereof. The inner side walls of the connecting tubes (243) are fixedly sleeved with the outer side walls of the adjacent rotating rods (220). The connecting tubes (243) are all truncated cone-shaped structures.

5. The conveniently clamped wall thickness measuring device according to claim 1 is characterized in that: The auxiliary mechanism (400) comprises a movable plate (410), and a support plate (420) is fixedly connected to the center of the top surface of the movable plate (410), a binding belt (430) is fixedly connected to one side of the support plate (420), and a connecting ring (440) is fixedly connected to the other side of the support plate (420), and the top surface of the support plate (420) is an arc-shaped surface.

6. The conveniently clamped wall thickness measuring device according to claim 1 is characterized in that: The frame (100) is provided with communication openings (102) on opposite sides.

7. The conveniently clamped wall thickness measuring device according to claim 2 is characterized in that: The top surface of the frame (100) is provided with two screw holes (103), and screw rods (310) are screwed inside the two screw holes (103). A U-shaped plate (300) is arranged inside the frame (100), and the bottom ends of the two screw rods (310) are rotatably connected to the top surface of the U-shaped plate (300), and a plurality of stop wheels (320) are rotatably connected between the two arms of the U-shaped plate (300).