Photovoltaic module laminating device
Through the automated photovoltaic module lamination device, automatic clamping and pressing is achieved using the drive motor and cylinder, solving the problems of high cost and low efficiency caused by manual operation of traditional photovoltaic module lamination devices, improving production efficiency and reducing safety risk.
Patent Information
- Application Number
- CN202421029097.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-13
AI Technical Summary
Traditional photovoltaic module lamination devices rely on manual support and manual operation, resulting in high labor costs, unstable clamping process and low efficiency, and safety risks of component layer transfer.
An automated photovoltaic module lamination device is designed, which uses the drive motor and cylinder to achieve automatic clamping and pressing. The drive motor drives the cylinder and clamping block for automatic clamping, and uses the cylinder to drive the pressure plate for pressing, while driving the drive. The motor and pulley system automatically pushes the photovoltaic module layer.
It realizes automated operations, reduces labor costs, ensures stability of the clamping process, improves production efficiency, and reduces operating risks.
Smart Images

Figure CN222233659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic components, in particular to a photovoltaic component lamination device. Background Art
[0002] Photovoltaic panel components are a type of power generation device that generates direct current when exposed to sunlight. They are composed of thin solid photovoltaic cells made almost entirely of semiconductor materials (such as silicon). Since they have no moving parts, they can operate for long periods of time without causing any loss.
[0003] Traditional laminating devices often rely on manual support and manual operation, which not only leads to an increase in labor costs, but is also easily affected by human factors, resulting in instability and errors in the clamping and pressing processes. In addition, after the photovoltaic module layers are pressed together, the traditional device still requires manual transfer of the module layers, which is not only inefficient but also increases the safety risks during the operation. Therefore, a photovoltaic module laminating device is proposed. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a photovoltaic component lamination device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a photovoltaic module lamination device, comprising a support plate 1, the support plate 1 is fixedly connected to a drive motor 1, the output end of the drive motor 1 is fixedly connected to a bevel gear 1, the bevel gear 1 is meshed with a bevel gear 2, the bevel gear 2 is fixedly connected to a connecting shaft, both ends of the connecting shaft are fixedly connected to circular gears, the support plate 1 is fixedly connected to a fixing frame, the fixing frame is fixedly connected to a support plate 2, the support plate 2 is provided with two groups, the support plate 2 is provided with a slide groove 2, the slide groove 2 is slidably connected to a cylinder, the cylinder is provided with a tooth groove, the tooth groove is meshed with the circular gear, the support plate 1 is fixedly connected to a support block, the cylinder is fixedly connected to a connecting frame, and the connecting frame is fixedly connected to a clamping block.
[0006] As a further description of the above technical solution:
[0007] The fixing frame is fixedly connected with a mounting seat, the mounting seat is fixedly connected with a second driving motor, the second driving motor is fixedly connected with a driving shaft, two groups of driving shafts are provided, the driving shafts are all rotatably connected with the fixing frame, the driving shafts are all fixedly connected with pulleys, belts are provided between the pulleys, the belts are fixedly connected with a connecting block, the connecting block is fixedly connected with a pushing shaft, the supporting plate is fixedly connected with a sliding groove, and the sliding groove is slidably connected with the connecting block.
[0008] As a further description of the above technical solution:
[0009] The fixing frame is fixedly connected with a supporting plate four, the supporting plate four is fixedly connected with a cylinder, and the output end of the cylinder is fixedly connected with a pressing plate.
[0010] As a further description of the above technical solution:
[0011] The support plate 2 is fixedly connected with a fixed block, and the fixed block is rotatably connected with the connecting shaft. The support plate 1 is fixedly connected with a support block, and the support block is provided with a plurality of groups. The support block is fixedly connected with the support plate 2, and the support block is fixedly connected with the support plate 3.
[0012] As a further description of the above technical solution:
[0013] The lower end of the support plate 1 is fixedly connected with a tripod, and the tripod is provided with four groups in total, and the tripod is evenly arranged at the lower end of the support plate 1.
[0014] As a further description of the above technical solution:
[0015] The clamping blocks are provided in a plurality of groups, and the clamping blocks are evenly arranged at the lower end of the connecting frame.
[0016] As a further description of the above technical solution:
[0017] The clamping block is arranged on the upper end of the second supporting plate, and the pressing plate is arranged on the upper end of the second supporting plate.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, a driving motor drives the cylinder to slide, and the cylinder drives the clamping block through the connecting frame, thereby realizing the automatic clamping function of the photovoltaic component layer, changing the traditional manual support method, avoiding manpower waste, and ensuring the stability of the clamping process. At the same time, the cylinder in the device can drive the pressing plate to automatically press down to press the photovoltaic component layer.
[0020] 2. In the utility model, by starting the second driving motor, the driving shaft drives the pulley and the belt to rotate, and then drives the connecting block to slide in the slide groove, and finally drives the pushing shaft to push the photovoltaic module layer to the specified position, which not only saves manpower and time, but also improves the overall operation efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a three-dimensional structural schematic diagram of a photovoltaic module lamination device proposed by the utility model;
[0022] Figure 2 A schematic diagram of the partial three-dimensional structure of a photovoltaic module lamination device proposed in the utility model Figure 1 ;
[0023] Figure 3 A schematic diagram of the partial three-dimensional structure of a photovoltaic module lamination device proposed in the utility model Figure 2 .
[0024] Legend:
[0025] 1. Support plate 1; 2. Drive motor 1; 3. Bevel gear 1; 4. Bevel gear 2; 5. Circular gear; 6. Support block; 7. Cylinder; 8. Tooth groove; 9. Support plate 2; 10. Connecting frame; 11. Fixing block; 12. Clamping block; 13. Fixing frame; 14. Mounting seat; 15. Drive motor 2; 16. Drive shaft; 17. Pulley; 18. Belt; 19. Connecting block; 20. Push shaft; 22. Support plate 3; 23. Slide 1; 24. Slide 2; 25. Support plate 4; 26. Cylinder; 27. Pressing plate; 28. Tripod; 29. Connecting shaft. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Reference Figure 1-Figure 3 The utility model provides an embodiment: a photovoltaic module laminating device, including a support plate 1, the support plate 1 is fixedly connected to a driving motor 2, the output end of the driving motor 2 is fixedly connected to a bevel gear 3, the bevel gear 3 is meshed with a bevel gear 4, the bevel gear 4 is fixedly connected to a connecting shaft 29, both ends of the connecting shaft 29 are fixedly connected to a circular gear 5, the support plate 1 is fixedly connected to a fixing frame 13, the fixing frame 13 is fixedly connected to a support plate 29, the support plate 29 is provided with two groups, the support plate 29 is provided with a slide groove 24, the slide groove 24 is slidably connected A cylinder 7 is connected, and a tooth groove 8 is provided on the cylinder 7, which meshes with the circular gear 5. The support plate 1 is fixedly connected to the support block 6, and the cylinder 7 is fixedly connected to the connecting frame 10, and the connecting frame 10 is fixedly connected to the clamping block 12. The cylinder 7 is driven to slide by the driving motor 2, and the cylinder 7 drives the clamping block 12 through the connecting frame 10, thereby realizing the automatic clamping function of the photovoltaic component layer, changing the traditional manual support method, avoiding manpower waste, and ensuring the stability of the clamping process. At the same time, the cylinder 26 in the device can drive the pressing plate 27 to automatically press down to press the photovoltaic component layer.
[0028] The fixed frame 13 is fixedly connected with a mounting seat 14, the mounting seat 14 is fixedly connected with a driving motor 2 15, the driving motor 2 15 is fixedly connected with a driving shaft 16, and there are two groups of driving shafts 16. The driving shafts 16 are all rotatably connected to the fixed frame 13, and the driving shafts 16 are all fixedly connected with pulleys 17. A belt 18 is provided between the pulleys 17, the belt 18 is fixedly connected with a connecting block 19, and the connecting block 19 is fixedly connected with a pushing shaft 20. A slide groove 23 is fixedly connected to the support plate 29, and the slide groove 23 is slidably connected to the connecting block 19. The fixed frame 13 is fixedly connected with a support plate 4 25, and the support plate 4 25 is fixedly connected with a cylinder 26. The output end of the cylinder 26 is fixedly connected with a pressing plate 27. The support plate 29 is fixedly connected with a fixed block 11, and the fixed block 11 is rotatably connected to the connecting shaft 29. The support plate 1 is fixedly connected with a support block 6, and the support block 6 is provided with several groups. The support block 6 is fixedly connected to the support plate 29, and the support block 6 is fixedly connected to the support plate 3 22. The lower end of the support plate 1 is fixedly connected with a tripod 28. There are four groups of tripods 28, and the tripods 28 are evenly arranged at the lower end of the support plate 1. There are several groups of clamping blocks 12, and the clamping blocks 12 are evenly arranged at the lower end of the connecting frame 10. The clamping blocks 12 are arranged at the upper end of the support plate 29, and the pressing plate 27 is arranged at the upper end of the support plate 29. By starting the driving motor 2 15, the driving shaft 16 drives the pulley 17 and the belt to rotate, and then drives the connecting block 19 to slide in the slide groove, and finally drives the driving shaft 20 to push the photovoltaic module layer to the specified position, which not only saves manpower and time, but also improves the overall operation efficiency of the production line.
[0029] Working principle: First, the staff starts the driving motor 2, the driving motor 2 drives the bevel gear 3 to rotate, the bevel gear 3 drives the bevel gear 24 to rotate, the bevel gear 24 drives the fixed block 11, the fixed block 11 drives the circular gears 5 at both ends to rotate, the circular gear 5 drives the cylinder 7 to slide inside the slide groove 24 through the tooth groove 8, the cylinder 7 drives the connecting frame 10 to move, the connecting frame 10 drives the clamping block 12 to move, so that the clamping block 12 clamps the photovoltaic panel component layer, changing the traditional manual support method, wasting manpower, and then, by starting the cylinder 26 to drive the pressing plate 27 to move downward, the pressing plate 27 moves downward The photovoltaic component layers are pressed together. Finally, after the pressing is completed, the clamping block 12 is lifted by starting the driving motor 2, and then the driving motor 2 15 is started to drive the driving shaft 16 to rotate, the driving shaft 16 drives the pulley 17 to rotate, the pulley 17 drives the belt 18 to rotate, and the belt 18 drives the connecting block 19 to move until the connecting block 19 slides inside the slide groove 23, and the connecting block 19 drives the driving shaft 20 to move between the support plate 2 9 and the support plate 3 22. At this point, the driving shaft 20 automatically pushes the pressed photovoltaic panel component layer from the support plate 3 22 and the support plate 2 9 to the next process, saving time and manpower.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A photovoltaic module lamination device, comprising a support plate (1), characterized in that: The support plate 1 (1) is fixedly connected to a drive motor 1 (2), the output end of the drive motor 1 (2) is fixedly connected to a bevel gear 1 (3), the bevel gear 1 (3) is meshed with a bevel gear 2 (4), the bevel gear 2 (4) is fixedly connected to a connecting shaft (29), both ends of the connecting shaft (29) are fixedly connected to circular gears (5), the support plate 1 (1) is fixedly connected to a fixing frame (13), and the fixing frame (13) is fixedly connected to the support plate The support plate (9) is provided with two groups in total, each support plate (9) is provided with a slide groove (24), the slide groove (24) is slidably connected with a cylinder (7), the cylinder (7) is provided with a tooth groove (8), the tooth groove (8) is meshed with a circular gear (5), the support plate (1) is fixedly connected with a support block (6), the cylinder (7) is fixedly connected with a connecting frame (10), and the connecting frame (10) is fixedly connected with a clamping block (12).
2. A photovoltaic module lamination device according to claim 1, characterized in that: The fixing frame (13) is fixedly connected with a mounting seat (14), the mounting seat (14) is fixedly connected with a second driving motor (15), the second driving motor (15) is fixedly connected with a driving shaft (16), two groups of driving shafts (16) are provided, the driving shafts (16) are all rotatably connected with the fixing frame (13), the driving shafts (16) are all fixedly connected with pulleys (17), a belt (18) is provided between the pulleys (17), the belt (18) is fixedly connected with a connecting block (19), the connecting block (19) is fixedly connected with a driving shaft (20), the supporting plate (9) is fixedly connected with a sliding groove (23), the sliding groove (23) is slidably connected with the connecting block (19).
3. A photovoltaic module lamination device according to claim 2, characterized in that: The fixing frame (13) is fixedly connected to a supporting plate four (25), the supporting plate four (25) is fixedly connected to a cylinder (26), and the output end of the cylinder (26) is fixedly connected to a pressing plate (27).
4. A photovoltaic module lamination device according to claim 3, characterized in that: The support plate 2 (9) is fixedly connected to a fixed block (11), and the fixed block (11) is rotatably connected to a connecting shaft (29). The support plate 1 (1) is fixedly connected to a support block (6), and the support block (6) is provided with a plurality of groups. The support block (6) is fixedly connected to the support plate 2 (9), and the support block (6) is fixedly connected to the support plate 3 (22).
5. A photovoltaic module lamination device according to claim 4, characterized in that: The lower end of the support plate 1 (1) is fixedly connected with a tripod (28), and the tripod (28) is provided with four groups in total. The tripod (28) is evenly arranged at the lower end of the support plate 1 (1).
6. A photovoltaic module lamination device according to claim 5, characterized in that: The clamping blocks (12) are provided in a plurality of groups, and the clamping blocks (12) are evenly arranged at the lower end of the connecting frame (10).
7. A photovoltaic module lamination device according to claim 6, characterized in that: The clamping block (12) is arranged at the upper end of the second support plate (9), and the pressing plate (27) is arranged at the upper end of the second support plate (9).
