Device for automatically placing high-temperature cloth and smoothing lead

Abstract

The utility model relates to the technical field of photovoltaic panel production equipment, and particularly discloses an automatic high-temperature cloth placing and lead smoothing device which comprises a material placing smoothing mechanism and a material placing suction cup mechanism, the material placing smoothing mechanism is provided with an aligning clamping jaw, a smoothing clamping jaw and a material placing suction cup, and the material placing suction cup is installed on a cylinder rod of a three-axis air cylinder. The discharging suction cup absorbs high-temperature cloth in a vacuum mode, the three-axis air cylinder drives the discharging suction cup to stretch out and draw back to take and place the high-temperature cloth, the restoration clamping jaw is installed on the restoration clamping jaw air cylinder, the restoration clamping jaw air cylinder controls the restoration clamping jaw to clamp and restore a lead on a photovoltaic panel, and the smoothing clamping jaw is installed on the smoothing clamping jaw air cylinder. The flattening clamping jaw cylinder controls the flattening clamping jaw to clamp and flatten the high-temperature cloth placed on the lead; the material placing suction cup mechanism is provided with a material placing suction cup and a suction cup installation base, the material placing suction cup is installed on the suction cup installation base, and the material placing suction cup adsorbs high-temperature cloth and takes the high-temperature cloth out of the vibration disc frame body; according to the utility model, the production efficiency of photovoltaic panels is improved; the robot can pick and place the high-temperature cloth more accurately, and the product quality and safety are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel production equipment, in particular to a device for automatically releasing high-temperature cloth and smoothing lead wires. Background Art

[0002] A solar photovoltaic panel, also known as a solar panel, is a device that can convert solar energy into electrical energy. It consists of multiple photovoltaic cells, which are usually thin sheets made of semiconductor materials such as silicon. When a photovoltaic panel is exposed to sunlight, it generates direct current. The principle of photovoltaic panels is based on the photovoltaic effect, that is, when sunlight shines on a photovoltaic panel, photons are absorbed and converted into electrons, which flow through a circuit to form an electric current, thereby generating electricity.

[0003] During the production process of photovoltaic panels, high-temperature cloth needs to be attached to the leads to isolate the high temperature from direct sunlight and increase the service life of the leads. The existing process of placing high-temperature cloth on photovoltaic panels uses a mechanical structure. The high-temperature cloth is clamped by a clamping cylinder, and the high-temperature cloth is laid on the leads through the frame structure and motor guide rail movement and positioning. Then, the high-temperature cloth and the leads are compacted and smoothed through another frame structure and motor guide rail movement and positioning. The existing placement of high-temperature cloth and smoothing of leads have the following disadvantages:

[0004] Poor flexibility: The equipment with frame structure and motor guide rail movement and positioning may have poor adaptability and flexibility, and it is difficult to cope with complex fabric layout tasks.

[0005] High maintenance costs: The maintenance and upkeep of components such as motor rails may be cumbersome and require regular inspection and maintenance, increasing management costs and workload.

[0006] Low degree of automation: The level of automation of the rack structure and the motor guide movement and positioning equipment is low, which may require more manpower to operate and monitor, resulting in low production efficiency of photovoltaic panels.

[0007] Therefore, there is an urgent need to design a device for automatically releasing the high temperature cloth and smoothing the leads to solve the problems of poor flexibility, low automation and high maintenance cost in the existing photovoltaic panel production process. Utility Model Content

[0008] In view of the problems existing in the prior art, the utility model aims to provide a device for automatically releasing high temperature cloth and smoothing lead wires.

[0009] The utility model solves the technical problem by adopting the following technical solution: a device for automatically placing high-temperature cloth and smoothing the lead wire, comprising a material placing and smoothing mechanism and a material swinging suction cup mechanism, wherein the material placing and smoothing mechanism is provided with a correction jaw, a smoothing jaw and a material placing suction cup, wherein the material placing suction cup is mounted on the cylinder rod of a three-axis cylinder, the material placing suction cup vacuum absorbs the high-temperature cloth, the three-axis cylinder drives the material placing suction cup to telescope and take and place the high-temperature cloth, the correction jaw is mounted on the correction jaw cylinder, the correction jaw cylinder controls the correction jaw to clamp and correct the lead wire on the photovoltaic panel, the smoothing jaw is mounted on the smoothing jaw cylinder, and the smoothing jaw cylinder controls the smoothing jaw to clamp and smooth the high-temperature cloth placed on the lead wire;

[0010] The swinging suction cup mechanism is provided with a swinging suction cup and a suction cup mounting seat, the swinging suction cup is mounted on the suction cup mounting seat, and the swinging suction cup absorbs the high-temperature cloth and takes it out from the vibration plate frame.

[0011] Specifically, the material discharge and smoothing mechanism and the material swinging suction cup mechanism are installed on the robot frame, and a robot arm mounting seat 1 and a robot arm mounting seat 2 are installed on the robot frame, a six-axis robot 1 is installed on the robot arm mounting seat 1, and a material discharge mounting frame is installed at the front of the robot arm of the six-axis robot 1, and a plurality of material discharge and smoothing mechanisms are installed on the material discharge mounting frame, a six-axis robot 2 is installed on the robot arm mounting seat 2, and a suction cup mounting seat is installed at the front of the robot arm of the six-axis robot 2.

[0012] Specifically, a second suction cup frame is installed on the suction cup mounting seat, and a swinging suction cup is installed on the second suction cup frame.

[0013] Specifically, the three-axis cylinder and the material discharging mounting plate are connected to the material discharging mounting frame by bolts, a suction cup frame 1 is installed on the cylinder rod of the three-axis cylinder, and a material discharging suction cup is installed on the suction cup frame 1.

[0014] Specifically, a return jaw cylinder and a smoothing jaw cylinder are installed on the material discharge installation plate, and both the return jaw cylinder and the smoothing jaw cylinder adopt guide rail slide parallel finger cylinders.

[0015] Specifically, a photovoltaic panel frame is provided on one side of the robot frame, and a plurality of conveyor belts are installed in parallel on the photovoltaic panel frame, and the conveyor belts convey the photovoltaic panels.

[0016] Specifically, a vision frame is provided on one side of the photovoltaic panel frame, a camera mounting profile is installed on the vision frame, the camera mounting profile spans over the photovoltaic panel, a plurality of camera fixing frames are installed on the camera mounting profile, a feeding camera is installed on the camera fixing frame, and the feeding camera monitors the lead position on the photovoltaic panel and the laying position of the high-temperature cloth.

[0017] Specifically, a vibration plate frame is provided on the other side of the robot frame, and a vibration plate and a plurality of discharge blocks are provided on the vibration plate frame. The six-axis robot drives the swinging suction cup to adsorb the high-temperature cloth in the vibration plate onto the discharge block.

[0018] Specifically, a camera bracket is provided on one side of the vibration plate frame, and a high-temperature cloth camera is installed on the camera bracket. The high-temperature cloth camera monitors the position of the high-temperature cloth on the vibration plate.

[0019] The utility model has the following beneficial effects:

[0020] The device for automatically placing high-temperature cloth and smoothing the leads designed in the utility model adopts two groups of six-axis robots, cooperate with the material placing and smoothing mechanism and the material swinging suction cup mechanism, to realize the fully automated operations of automatically taking out the high-temperature cloth, straightening the leads, placing the high-temperature cloth and smoothing the high-temperature cloth and the leads. The collaborative robot form has higher flexibility and a high degree of automation, which improves the efficiency of photovoltaic panel production.

[0021] The device for automatically placing the high-temperature cloth and smoothing the lead wire designed by the utility model adopts two sets of visual monitoring mechanisms, so that the robot can take and place the high-temperature cloth more accurately, improve product quality and safety, and reduce production costs and manpower investment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of a device for automatically placing high-temperature cloth and smoothing leads.

[0023] Figure 2 yes Figure 1 Left view of .

[0024] Figure 3 yes Figure 1 Top view of the .

[0025] Figure 4 It is a structural diagram of the material unloading and smoothing mechanism.

[0026] Figure 5 It is a schematic diagram of the installation structure of the straightening jaw cylinder and the smoothing jaw cylinder.

[0027] Figure 6 It is a structural diagram of the swing material suction cup mechanism.

[0028] Figure 7 It is a structural schematic diagram of the vibration plate frame.

[0029] Figure 8 It is a structural diagram of the visual frame.

[0030] In the figure: 1-discharging and smoothing mechanism, 1.1-centering jaws, 1.2-smoothing jaws, 1.3-centering jaws cylinder, 1.4-smoothing jaws cylinder, 1.5-discharging suction cup, 1.6-suction cup frame 1, 1.7-three-axis cylinder, 1.8-discharging mounting plate;

[0031] 2- swing material suction cup mechanism, 2.1- swing material suction cup, 2.2- suction cup mounting seat, 2.3- suction cup frame 2;

[0032] 3- Photovoltaic panel frame;

[0033] 4-vibration plate frame, 4.1-vibration plate, 4.2-discharging block, 4.3-high temperature cloth camera, 4.4-camera bracket;

[0034] 5- vision frame, 5.1- feeding camera, 5.2- camera mounting profile, 5.3- camera fixing frame;

[0035] 6- robot frame, 6.1- six-axis robot 1, 6.2- six-axis robot 2, 6.3- robot arm mounting seat 1, 6.4- robot arm mounting seat 2, 6.5- material discharging mounting frame;

[0036] 7- Photovoltaic panel; 8- Conveyor belt. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] Embodiment 1.

[0039] like Figure 1-Figure 8 As shown, a device for automatically placing high temperature cloth and smoothing leads comprises a material placing and smoothing mechanism 1, a material swinging suction cup mechanism 2, a photovoltaic panel frame 3, a vibration plate frame 4, a visual frame 5 and a robot frame 6. The material placing and smoothing mechanism 1 and the material swinging suction cup mechanism 2 are mounted on the robot frame 6. A mechanical arm mounting seat 1 6.3 and a mechanical arm mounting seat 2 3.4 are mounted on the robot frame 6. A six-axis robot 1 6.1 is mounted on the mechanical arm mounting seat 1 6.3. A material placing mounting frame 6.5 is mounted on the front of the mechanical arm of the six-axis robot 1 6.1. Three material placing and smoothing mechanisms 1 are mounted on the material placing mounting frame 6.5. A six-axis robot 2 6.2 is mounted on the mechanical arm mounting seat 2 6.4. A suction cup mounting seat 2.2 is mounted on the front of the mechanical arm of the six-axis robot 2 6.2. The six-axis robot 1 6.1 and the six-axis robot 2 6.2 use the commonly used EC612 industrial six-axis manipulator.

[0040] The swinging suction cup mechanism 2 is provided with a swinging suction cup 2.1, a suction cup mounting seat 2.2 and a second suction cup frame 2.3. The second suction cup frame 2.3 is mounted on the suction cup mounting seat 2.2. The swinging suction cup 2.1 is mounted on the second suction cup frame 2.3. The swinging suction cup 2.1 absorbs the high-temperature cloth and takes it out from the vibration plate frame 4.

[0041] The material unloading and smoothing mechanism 1 is provided with a correcting jaw 1.1, a smoothing jaw 1.2, a correcting jaw cylinder 1.3, a smoothing jaw cylinder 1.4, a material unloading suction cup 1.5 and a three-axis cylinder 1.7. The material unloading suction cup 1.5 is installed on the cylinder rod of the three-axis cylinder 1.7. The material unloading suction cup 1.5 vacuum absorbs the high-temperature cloth. The three-axis cylinder 1.7 drives the material unloading suction cup 1.5 to telescope and take and put the high-temperature cloth. The material unloading suction cup 1.5 and the swinging material suction cup 2.1 are both connected to the external vacuum equipment by vacuum suction cups.

[0042] The correction jaw 1.1 is installed on the correction jaw cylinder 1.3, and the correction jaw cylinder 1.3 controls the correction jaw 1.1 to clamp and correct the lead wire on the photovoltaic panel 7. The smoothing jaw 1.2 is installed on the smoothing jaw cylinder 1.4, and the smoothing jaw cylinder 1.4 controls the smoothing jaw 1.2 to clamp and smooth the high-temperature cloth placed on the lead wire. The three-axis cylinder 1.7 and the discharge mounting plate 1.8 are connected to the discharge mounting frame 6.5 by bolts, and the suction cup frame 1.6 is installed on the cylinder rod of the three-axis cylinder 1.7, and the discharge suction cup 1.5 is installed on the suction cup frame 1.6.

[0043] The return jaw cylinder 1.3 and the smoothing jaw cylinder 1.4 are installed on the unloading mounting plate 1.8. Both the return jaw cylinder 1.3 and the smoothing jaw cylinder 1.4 adopt the MHF2-8D model guide rail slide parallel finger cylinder. The two jaw fingers on the finger cylinder are connected to the return jaw 1.1 or the smoothing jaw 1.2.

[0044] A photovoltaic panel frame 3 is provided on one side of the robot frame 6 , and three sets of conveyor belts 8 are installed in parallel on the photovoltaic panel frame 3 , and the conveyor belts 8 convey the photovoltaic panels 7 .

[0045] A visual frame 5 is provided on one side of the photovoltaic panel frame 3, on which a camera mounting profile 5.2 is installed. The camera mounting profile 5.2 spans over the photovoltaic panel 7, on which two camera fixing frames 5.3 are installed, on which a discharge camera 5.1 is installed. The discharge camera 5.1 monitors the lead position on the photovoltaic panel 7 and the laying position of the high-temperature cloth.

[0046] A vibration plate frame 4 is provided on the other side of the robot frame 6, and a vibration plate 4.1 and three material discharge blocks 4.2 are provided on the vibration plate frame 4. The six-axis robot 2 6.2 drives the swinging material suction cup 2.1 to absorb the high-temperature cloth in the vibration plate 4.1 onto the material discharge block 4.2. The vibration plate 4.1 adopts a flexible vibration plate of the WGD-IMAGE 80 model.

[0047] A camera bracket 4.4 is provided on one side of the vibration plate frame 4, and a high temperature cloth camera 4.3 is installed on the camera bracket 4.4. The high temperature cloth camera 4.3 monitors the position of the high temperature cloth on the vibration plate 4.1.

[0048] Embodiment 2, the working principle of the device for automatically releasing high temperature cloth and smoothing the lead wire adopts the structural form of embodiment 1.

[0049] 1. The correcting jaw cylinder 1.3 and the smoothing jaw cylinder 1.4 are connected to the correcting jaw 1.1 and the smoothing jaw 1.2 respectively. The three-axis cylinder 1.7 is used to control the lifting and lowering of the discharge suction cup 1.5. The process is that the discharge suction cup 1.5 sucks the high-temperature cloth first, and then the three-axis cylinder 1.7 is retracted. The six-axis robot 6.1 controls the head tooling to reach the specified position. The correcting jaw 1.1 corrects the lead first to prevent the lead from being skewed, and then the discharge suction cup 1.5 puts the high-temperature cloth on the lead, and the smoothing jaw 1.2 smoothes the lead.

[0050] 2. The swinging suction cup 2.1 is partially connected to another six-axis robot 6.2, and its function is to suck the high-temperature cloth from the vibration plate 4.1 and place the high-temperature cloth on the discharge block 4.2, so that the discharge mechanism can grab the high-temperature cloth. At the same time, the discharge block 4.2 has an adsorption function to prevent the high-temperature cloth from being displaced and deflected. 10 is a camera bracket, and the high-temperature cloth camera 4.3 is used to monitor the position of the high-temperature cloth on the vibration plate 4.1.

[0051] 3. The material discharging camera 5.1 is located above the photovoltaic panel 7 and is used to detect the placement of the high temperature cloth. This device uses two robots in total, and each part interacts with each other to achieve the function together.

[0052] Efficiency: The robot realizes a high-speed and efficient process of taking high-temperature cloth, saving time and improving production efficiency.

[0053] Safety: The robot does not require direct contact with people during the placement of high-temperature cloth, which reduces the safety risks of workers and the possibility of accidents.

[0054] Continuity: The robot works continuously without being affected by fatigue, maintaining continuous production and improving production efficiency and output.

[0055] Flexibility: Collaborative robots are generally more flexible and can adapt to PV modules of different sizes, shapes and layout requirements, improving the adaptability and diversity of production lines.

[0056] High degree of automation: Robots realize a highly automated layout process, reduce manual intervention, lower labor costs, and are integrated into the entire production process to realize unmanned production.

[0057] Combining these advantages, the use of robots for high-temperature cloth placement can effectively improve production efficiency, product quality and safety, while reducing production costs and manpower input, which is of great significance to the production process of the photovoltaic industry.

[0058] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.

[0059] The technology, shape and structure parts not described in detail in the present invention are all known technologies.

Claims

1. A device for automatically releasing high temperature cloth and smoothing lead wires, characterized in that: It includes a material discharging and smoothing mechanism and a material swinging suction cup mechanism. The material discharging and smoothing mechanism is provided with a correction jaw, a smoothing jaw and a material discharging suction cup. The material discharging suction cup is installed on the cylinder rod of the three-axis cylinder. The material discharging suction cup vacuum absorbs the high-temperature cloth. The three-axis cylinder drives the material discharging suction cup to telescope and take and put the high-temperature cloth. The correction jaw is installed on the correction jaw cylinder. The correction jaw cylinder controls the correction jaw to clamp and correct the lead on the photovoltaic panel. The smoothing jaw is installed on the smoothing jaw cylinder. The smoothing jaw cylinder controls the smoothing jaw to clamp and smooth the high-temperature cloth placed on the lead. The swinging suction cup mechanism is provided with a swinging suction cup and a suction cup mounting seat, the swinging suction cup is mounted on the suction cup mounting seat, and the swinging suction cup absorbs the high-temperature cloth and takes it out from the vibration plate frame.

2. The device for automatically releasing high temperature cloth and smoothing lead wires according to claim 1 is characterized in that: The material discharge and smoothing mechanism and the material swinging suction cup mechanism are installed on the robot frame, and a mechanical arm mounting seat 1 and a mechanical arm mounting seat 2 are installed on the robot frame, a six-axis robot 1 is installed on the mechanical arm mounting seat 1, a material discharge mounting frame is installed on the front of the mechanical arm of the six-axis robot 1, and multiple material discharge and smoothing mechanisms are installed on the material discharge mounting frame, a six-axis robot 2 is installed on the mechanical arm mounting seat 2, and a suction cup mounting seat is installed on the front of the mechanical arm of the six-axis robot 2.

3. The device for automatically releasing high temperature cloth and smoothing lead wires according to claim 2 is characterized in that: A second suction cup frame is installed on the suction cup mounting seat, and a swinging suction cup is installed on the second suction cup frame.

4. The device for automatically releasing high temperature cloth and smoothing lead wires according to claim 2, characterized in that: The material discharging mounting frame is connected with the three-axis cylinder and the material discharging mounting plate by bolts, a suction cup frame one is installed on the cylinder rod of the three-axis cylinder, and a material discharging suction cup is installed on the suction cup frame one.

5. The device for automatically releasing high temperature cloth and smoothing lead wires according to claim 4 is characterized in that: The material discharging installation plate is provided with a return jaw cylinder and a smoothing jaw cylinder, and both the return jaw cylinder and the smoothing jaw cylinder adopt guide rail slide parallel finger cylinders.

6. The device for automatically releasing high temperature cloth and smoothing lead wires according to claim 2, characterized in that: A photovoltaic panel frame is provided on one side of the robot frame, and a plurality of conveyor belts are installed in parallel on the photovoltaic panel frame, and the conveyor belts convey the photovoltaic panels.

7. The device for automatically releasing high temperature cloth and smoothing lead wires according to claim 6, characterized in that: A visual frame is provided on one side of the photovoltaic panel frame, on which a camera mounting profile is installed. The camera mounting profile spans across the photovoltaic panel, on which a plurality of camera fixing frames are installed, on which a feeding camera is installed. The feeding camera monitors the lead position on the photovoltaic panel and the laying position of the high-temperature cloth.

8. The device for automatically releasing high temperature cloth and smoothing lead wires according to claim 2, characterized in that: A vibration plate frame is provided on the other side of the robot frame, and a vibration plate and a plurality of discharge blocks are provided on the vibration plate frame. The six-axis robot 2 drives the swinging suction cup to adsorb the high-temperature cloth in the vibration plate onto the discharge block.

9. The device for automatically releasing high temperature cloth and smoothing lead wires according to claim 8, characterized in that: A camera bracket is provided on one side of the vibration plate frame, and a high-temperature cloth camera is installed on the camera bracket. The high-temperature cloth camera monitors the position of the high-temperature cloth on the vibration plate.

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