Wire harness or terminal supporting roller structure
By designing a rotatable and adjustable harness support roller structure, the problem of cable contamination in wire harness manufacturing is solved, and a more efficient and safe production process is achieved, adapting to the needs of different models and locations.
Patent Information
- Application Number
- CN202420118419.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-16
AI Technical Summary
In the prior art, cable rolls or terminal rolls are easily contaminated with dirt during the wiring harness manufacturing process, and conventional placing racks take up a lot of space, which affects work efficiency and safety.
A wire harness or terminal support roller including a mounting seat, oblique support handle and support roller structure is designed. The cable roll is suspended by rotating rollers and limit seats to avoid contamination of filth, and can adjust the angle and retract and placement to adapt to different Model and location.
It improves the quality and work efficiency of wire harness manufacturing, reduces the risk of pollution, takes up a small space, is convenient and safe to operate.
Smart Images

Figure CN222234094U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile wire harness production, and in particular relates to a wire harness or terminal supporting roller structure. Background Art
[0002] The automotive wiring harness is the main network of the automotive circuit. Without the wiring harness, there would be no automotive circuit. The wiring harness refers to the contact terminal (connector) made of copper material, which is crimped with the wires and cables, and then the insulator is plastic-pressed on the outside or a metal shell is added, etc., to form a component that connects the circuit. In the early stage of the wiring harness manufacturing, the cables need to be cut into preset lengths or terminalized by machines such as wire unloading machines and wire crimping machines. However, the conventional operation places the cable roll or terminal roll on the ground, which is extremely easy to be contaminated with dirt and is easy to be messy or stuck. Now, a special placement rack is created for the cable roll or terminal roll to avoid this problem, but the placement rack takes up too much space, which will affect other passers-by or require a larger placement space, resulting in excessively high cost of use.
[0003] In the prior art, the patent document with publication number CN218491152U discloses a wire harness winding device with a cleaning structure, including a bracket, a transmission motor is fixedly connected to the front of the bracket, a winding wheel is movably connected to the inside of the bracket, and the winding wheel is transmission-connected to the transmission motor, an extension plate is fixedly connected to the right side of the bracket, a swing rod is movably connected to the top of the extension plate through a pin, and the inner side of the swing rod and the inner side of the extension plate are both movably connected to a support roller through a pin, and a cleaning structure is arranged on the surface of the support roller, and the cleaning structure includes a sponge sleeve sleeved on the surface of the support roller. The above technical scheme realizes the cleaning of the wire harness, but this is to eliminate pollution interference in the process of manufacturing and winding the cable. In the production of automotive wire harnesses, the cable is used. The use of such a cable will increase the cost investment, and the cable model required by the automobile manufacturer is uncontrollable, and it is impossible to perform secondary winding processing on the cable roll. Therefore, the cable placement position can only be reasonably planned to better avoid contamination of the cable during use. Utility Model Content
[0004] 1. Technical Problems Solved
[0005] In view of the deficiencies in the prior art, the utility model proposes a wire harness or terminal support roller structure with a simple structure, which can prevent the cable roll or terminal roll from being contaminated by dirt, thereby improving the manufacturing quality of the wire harness, making the operation more convenient, and increasing the work efficiency, while occupying little space and being safe and convenient to use.
[0006] 2. Specific technical solutions
[0007] A wire harness or terminal support roller structure, includes a mounting seat, an inclined support handle and a support roller structure, one end of the inclined support handle is rotatably mounted on the mounting seat, the support roller structure is arranged at the other end of the inclined support handle, and a handle is also arranged in the middle of the inclined support handle, a control handle is installed at the end of the handle for controlling the rotation angle of the inclined support handle on the mounting seat, the support roller structure is provided with a transverse support rod, which is installed on the inclined support handle, and a rotating roller and two limit seats are sleeved on the transverse support rod, the two limit seats are respectively located at both ends of the rotating roller, the rotating roller is rotatably matched with the transverse support rod, and the limit seat is clamped on the transverse support rod.
[0008] Preferably, the handle is arranged perpendicular to the oblique support handle, and the control handle is arranged horizontally.
[0009] Preferably, the limit seat has a chuck portion and a flange portion, the flange portion is arranged in the middle of one side of the chuck portion, the other side of the chuck portion contacts the end face of the rotating roller, a threaded hole is opened on the flange portion, a fastening screw is installed in the threaded hole, and the fastening screw passes through the threaded hole and is clamped on the transverse support rod.
[0010] Preferably, the oblique support handle is in the shape of an elongated strip, and is provided with at least two mounting holes for mounting a transverse support rod.
[0011] Preferably, the end of the oblique support handle is rotatably mounted on the lower surface of the mounting seat, and the oblique support handle is arranged to tilt downward.
[0012] Preferably: a rotating shaft seat is arranged in the middle of the mounting seat, a rotating shaft sleeve is arranged at the end of the inclined support handle, the rotating shaft sleeve is sleeved on the rotating shaft seat, at least one spring steel ball is installed inside the rotating shaft seat, a rolling ring groove is opened on the inner surface of the rotating shaft sleeve, the spring steel ball extends out of the outer surface of the rotating shaft seat and rolls with the rolling ring groove, a clamping spring is arranged on the other side of the spring steel ball, so that the spring steel ball always presses the rolling ring groove, and at least two limiting spherical grooves are arranged on the rolling ring groove.
[0013] Preferably, a rotating shaft structure is provided on the outer surface of the rotating sleeve, a rotating adjustment hole is provided on the oblique support handle, and the rotating shaft structure is installed in the rotating adjustment hole to achieve elevation height adjustment of the oblique support handle on the rotating sleeve.
[0014] Preferably, two spring steel balls are installed inside the rotating shaft seat, and six limiting spherical grooves are provided on the rolling ring groove, and one spring steel ball corresponds to three limiting spherical grooves respectively.
[0015] The beneficial effects of the utility model are as follows: the middle part of the cable roll or terminal roll is sleeved on the rotating roller, and the two end surfaces are limited by two limit seats, so that there will be no mess, and it only rotates during production. The structure is simple and is additionally installed on the production workbench, so that the cable roll or terminal roll on the rotating roller is suspended in the air, which can prevent the cable roll or terminal roll from being contaminated by dirt, so that the wiring harness manufacturing quality is better; the extended oblique support handle and the support roller structure can adapt to production work at different angles and positions according to the rotation angle, and can be easily retracted under the production workbench when not in use, without occupying additional space, making the operation more convenient, and using it safely and conveniently; two limit seats and rotating rollers are provided, both of which are movably sleeved on the transverse support rod, and various types of cable rolls or terminal rolls can be adapted by adjusting the distance between the two limit seats 33 and replacing rotating rollers with different outer diameters and lengths, thereby achieving higher work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the cooperation between the rotating shaft seat and the rotating shaft sleeve in the utility model.
[0018] In the figure: mounting seat 1; oblique support handle 2; support roller structure 3; handle 4; control handle 5; transverse support rod 31; rotating roller 32; limit seat 33; fastening screw 34; mounting hole 21; rotating shaft seat 11; rotating shaft sleeve 22; spring steel ball 12; rolling ring groove 23; limit spherical groove 24. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0020] In the description of the present invention, it should be noted that the terms "surface", "end", "longitudinal", "lateral", "top", "bottom", "inside", "outside", "upper", "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0021] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] Example:
[0023] like Figure 1 and Figure 2 The figure shows: a wire harness or terminal support roller structure, which is provided with a mounting base 1, an inclined support handle 2 and a support roller structure 3. One end of the inclined support handle 2 is rotatably mounted on the mounting base 1, and the support roller structure 3 is arranged at the other end of the inclined support handle 2. A handle 4 is also arranged in the middle of the inclined support handle 2, and a control handle 5 is installed at the end of the handle 4 for controlling the rotation angle of the inclined support handle 2 on the mounting base 1. The mounting base 1 is mounted on the lower surface of the workbench of a machine such as a line-cutting machine through a bolt structure, so the end of the inclined support handle 2 is rotatably mounted on the lower surface of the mounting base 1, and the inclined support handle 2 is arranged tilted downward, but the mounting base 1 can also be arranged on the upper surface of the workbench of a machine such as a line-cutting machine through other connection methods such as welding, and the inclined support handle 2 is arranged tilted upward, but the upper surface of the workbench is generally occupied by other machines, which is not convenient for operation. Therefore, the inclined support handle 2 is tilted downward for easier operation and has a larger activity space. The control handle 5 can be used to control the inclined support handle 2 and the support roller structure 3 to turn to different positions and directions.
[0024] The support roller structure 3 is provided with a transverse support rod 31, which is installed on the inclined support handle 2. A rotating roller 32 and two limit seats 33 are sleeved on the transverse support rod 31. The two limit seats 33 are respectively located at both ends of the rotating roller 32. The rotating roller 32 rotates with the transverse support rod 31, and the limit seats 33 are clamped on the transverse support rod 31.
[0025] The limit seat 33 has a chuck portion and a flange portion. The flange portion is arranged in the middle of one side of the chuck portion, and the other side of the chuck portion contacts the end face of the rotating roller 32. A threaded hole is opened on the flange portion, and a fastening screw 34 is installed in the threaded hole. The fastening screw 34 passes through the threaded hole and is clamped on the transverse support rod 31.
[0026] The middle part of the cable roll or terminal roll is sleeved on the rotating roller 32, and its two end surfaces are limited by two limit seats 33, so that there will be no mess. It only rotates with the production. The structure is simple and is additionally installed on the production workbench, so that the cable roll or terminal roll on the rotating roller 32 is suspended in the air, which can prevent the cable roll or terminal roll from being contaminated by dirt, so that the wiring harness manufacturing quality is better, and the extended inclined support handle 2 and the support roller structure 3 can adapt to the production at different angles according to the rotation angle, and can be easily retracted under the production workbench when not in use, without occupying additional space, and is more convenient to operate, safe and convenient to use, and the two limit seats 33 and the rotating roller 32 are movably sleeved on the transverse support rod 31, and various types of cable rolls or terminal rolls can be adapted by adjusting the distance between the two limit seats 33 and replacing the rotating rollers 32 with different outer diameters and lengths, thereby improving work efficiency.
[0027] The above-mentioned inclined support handle 2 is in the shape of an elongated strip, and three mounting holes 21 are opened on the inclined support handle 2 for mounting the transverse support rod 31, so as to facilitate replacement of different height positions of the transverse support rod 31 to adapt to different operators. More mounting holes 21 can be provided, but it is generally not necessary. The handle 4 is arranged perpendicular to the inclined support handle 2, and the control handle 5 is arranged horizontally for easy operation.
[0028] A rotating shaft seat 11 is arranged in the middle of the mounting seat 1, and a rotating shaft sleeve 22 is arranged at the end of the oblique support handle 2. The rotating shaft sleeve 22 is sleeved on the rotating shaft seat 11, and two spring steel balls 12 are installed inside the rotating shaft seat 11. It can also be four spring steel balls 12 or other numbers. As long as there is space for installation, the more the better. The two spring steel balls 12 are symmetrically arranged, and the structure is more stable. A rolling ring groove 23 is opened on the inner surface of the rotating shaft sleeve 22. The spring steel ball 12 extends out of the outer surface of the rotating shaft seat 11 and rolls with the rolling ring groove 23. A compression spring is provided on the other side of the spring steel ball so that the spring steel ball is always compressed. There is a rolling ring groove 23, and six limiting spherical grooves 24 on the rolling ring groove 23. One spring steel ball 12 corresponds to three limiting spherical grooves 24 respectively. The three limiting spherical grooves 24 correspond to the wire harness production transmission position, the terminal transmission position and the storage position respectively. The spring steel ball cooperates with the rolling ring groove 23 or the limiting spherical groove 24 to limit the rotation position, and the limiting spherical groove 24 has a temporary locking effect. By controlling the handle 5 to bend it forcefully, the spring steel ball can be disengaged from the limiting spherical groove 24, that is, disengaged from the locked position state. Other methods such as latches can also be used to lock the position, but it is inconvenient to operate and is generally not used.
[0029] Furthermore, a rotating shaft structure is provided on the outer surface of the rotating sleeve 22, and a rotating adjustment hole is opened on the inclined support handle 2. The rotating shaft structure is installed in the rotating adjustment hole to realize the elevation height adjustment of the inclined support handle 2 on the rotating sleeve 22, and is used to control the handle 5 to be pulled upward so that the support roller structure 3 moves upward to facilitate the replacement of cable reels or terminal reels, etc., so that the operator does not need to bend over and is more relaxed. The installation structure between the rotating shaft structure and the rotating adjustment hole can adopt the same structure between the rotating sleeve 22 and the rotating shaft seat 11, or can adopt other methods such as a latch, or only limit the maximum limit of the elevation height adjustment of the inclined support handle 2, and freely rotate within the limit.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention shall be defined by the appended claims.
Claims
1. A wire harness or terminal support roller structure, characterized in that: The invention comprises a mounting seat (1), an inclined support handle (2) and a support roller structure (3), wherein one end of the inclined support handle (2) is rotatably mounted on the mounting seat (1), the support roller structure (3) is arranged at the other end of the inclined support handle (2), a handle (4) is arranged in the middle of the inclined support handle (2), a control handle (5) is arranged at the end of the handle (4) for controlling the rotation angle of the inclined support handle (2) on the mounting seat (1), the support roller structure (3) is provided with a transverse support rod (31), the transverse support rod (31) is mounted on the inclined support handle (2), a rotating roller (32) and two limiting seats (33) are sleeved on the transverse support rod (31), the two limiting seats (33) are respectively located at the two ends of the rotating roller (32), the rotating roller (32) is rotatably matched with the transverse support rod (31), and the limiting seat (33) is clamped on the transverse support rod (31).
2. The wire harness or terminal support roller structure according to claim 1, characterized in that: The handle (4) is arranged perpendicularly to the oblique support handle (2), and the control handle (5) is arranged horizontally.
3. The wire harness or terminal support roller structure according to claim 1, characterized in that: The limit seat (33) comprises a chuck portion and a flange portion, wherein the flange portion is arranged in the middle of one side of the chuck portion, and the other side of the chuck portion contacts the end surface of the rotating roller (32). A threaded hole is provided on the flange portion, and a fastening screw (34) is installed in the threaded hole. The fastening screw (34) passes through the threaded hole and is clamped on the transverse support rod (31).
4. The wire harness or terminal support roller structure according to any one of claims 1 to 3, characterized in that: The oblique support handle (2) is in the shape of an elongated strip and is provided with at least two mounting holes (21) for mounting a transverse support rod (31).
5. The wire harness or terminal support roller structure according to claim 4, characterized in that: The end of the oblique support handle (2) is rotatably mounted on the lower surface of the mounting seat (1), and the oblique support handle (2) is arranged to be inclined downward.
6. The wire harness or terminal support roller structure according to claim 1 or 5, characterized in that: A rotating shaft seat (11) is arranged in the middle of the mounting seat (1), and a rotating shaft sleeve (22) is arranged at the end of the oblique support handle (2). The rotating shaft sleeve (22) is sleeved on the rotating shaft seat (11), and at least one spring steel ball (12) is installed inside the rotating shaft seat (11). A rolling ring groove (23) is provided on the inner surface of the rotating shaft sleeve (22). The spring steel ball (12) extends out of the outer surface of the rotating shaft seat (11) and rolls with the rolling ring groove (23), and at least two limiting spherical grooves (24) are provided on the rolling ring groove (23).
7. The wire harness or terminal support roller structure according to claim 6, characterized in that: The outer surface of the rotating sleeve (22) is provided with a rotating shaft structure, the inclined support handle (2) is provided with a rotating adjustment hole, and the rotating shaft structure is installed in the rotating adjustment hole to achieve the elevation height adjustment of the inclined support handle (2) on the rotating sleeve (22).
8. The wire harness or terminal support roller structure according to claim 6, characterized in that: Two spring steel balls (12) are installed inside the rotating shaft seat (11), and six limiting spherical grooves (24) are provided on the rolling ring groove (23), with one spring steel ball (12) corresponding to three limiting spherical grooves (24) respectively.
