Adjustable fungus bag automatic bagging device
By designing an adjustable bacteria bag automatic bag cover device, the automatic opening, round and bag cover is achieved using cylinder and motor drive, the cost and versatility problems brought about by the semi-automation of the existing edible bacteria bag cover machine are solved and the production efficiency is improved and security.
Patent Information
- Application Number
- CN202421370664.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-06-17
AI Technical Summary
Existing edible fungi bagging machines mostly use semi-automated technology, resulting in uneven filler, swelling or loose bags, increasing planting costs, and customized machinery is high and not universal, making it difficult to adapt to bagging of different bacterial species. need.
An adjustable bacteria bag automatic bag cover device is designed, including a rack, bag pickup module and mouth-supporting bag module. It is driven by cylinder and motor to realize automatic opening, support circle and bag cover of different bacteria bags, combined with vibration Analysis improves security.
The fully automated bagging process of bacteria bags has been realized, which improves production efficiency and safety, reduces labor costs and customized machinery investment, and adapts to the production needs of bacteria bags of different specifications.
Smart Images
Figure CN222235921U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural equipment, in particular to an adjustable automatic bagging device. Background Art
[0002] At present, most of the edible mushroom bagging machines in my country use semi-automatic technology, and the bagging process still requires manual operation. Manual bagging often has defects such as uneven filling, bulging bags or loose bags, which makes the fungus unable to reproduce and increases the cost of cultivation. Some domestic companies customize edible mushroom bagging machines, but their costs are often high and not universal, and they cannot realize bagging of different types of mushroom bags, which greatly increases the investment costs of farmers who want to cultivate multiple types of mushrooms. Therefore, in the modern mushroom stick production process, there is an urgent need for an edible mushroom bag automatic bagging agricultural equipment that is universal, efficient and reliable. Summary of the invention
[0003] To achieve the above-mentioned purpose, the utility model provides an adjustable automatic bagging device for mushroom bags, which can realize the opening, rounding and bagging processes of different types of mushroom bags. It has versatility while achieving efficient bagging, and reduces the safety hazards caused by high-speed operation through vibration analysis, thereby greatly improving the safety of the production process.
[0004] The utility model is realized by the following technical solutions:
[0005] An adjustable mushroom bag automatic bagging device includes a frame, a bag taking module installed on the top of the frame, and a bagging module installed on the left side of the frame. The frame is made of square steel hollow steel and is provided with a bagging box and an opening lower suction cup on the frame. The height of the opening lower suction cup is adjustable and cooperates with the bag taking module to realize the opening of different mushroom bags.
[0006] Furthermore, the bag taking module includes a support frame, a rodless cylinder, a connecting plate, a double cylinder and a bag taking suction cup.
[0007] Furthermore, the support frame is fixed to the frame by bolts, the rodless cylinder is fixed to the support frame by bolts, the double cylinder is fixed to the connecting plate by bolts and is driven by the rodless cylinder to move laterally, and the bag picking suction cup is connected to the double cylinder by bolts.
[0008] Furthermore, the mouth-opening bag module includes a servo motor, a coupling, a single-axis driver, a support plate, a rodless cylinder, a connecting plate, a guide rail, a slider, a first drive device, a mounting plate, a movable plate, a pin shaft, a cotter pin, an upper mouth-opening mechanism, a lower mouth-opening mechanism, a second drive device and a screw rod.
[0009] Furthermore, the servo motor and the coupling are connected to the single-axis driver through key cooperation; the support plate is fixed to the single-axis driver slider through bolts, and is driven by the single-axis driver to achieve longitudinal movement. The single-axis driver has the characteristic of adjustable stroke, which can realize the bagging process of mushroom bags of different lengths.
[0010] Furthermore, the rodless cylinder is fixed to the support plate by bolts; the mounting plate is fixed to the rodless cylinder by bolts, and is driven by the rodless cylinder to achieve lateral movement, thereby completing the bag taking process.
[0011] Furthermore, the guide rail and the mounting plate are fixed to the connecting plate by bolts; the movable plate is fixed to the slider by bolts; the movable plate drives the slider to move horizontally through the first driving device. The first driving device adjusts the stroke by controlling the rotation of the screw rod to open the bags of different specifications.
[0012] Furthermore, the upper half of the opening mechanism is hinged to the mounting plate through a pin shaft and a cotter pin, which is convenient for disassembly, installation and maintenance; the lower half of the opening mechanism is connected to the upper half of the opening mechanism through a second driving device, and is driven by the second driving device to realize adjustable opening and closing movement of the opening mechanism along the direction of the screw rod.
[0013] The utility model has the following beneficial effects:
[0014] (1) By setting up a rack, a bag taking module and a bag opening and bagging module, the process of automatic bag taking, opening, opening and bagging of mushroom bags is realized. The structure is simple and the operation is convenient, which realizes the full automation of bagging of mushroom bags and reduces the labor cost in production.
[0015] (2) By using different types of cylinders in the bag-taking device and the bag-holding device, the efficiency of the bagging process for mushroom stick production was greatly improved; and by improving the device structure through vibration analysis, the stability and safety of the device in mushroom stick production were improved;
[0016] (3) By using a screw-nut mechanism in the device design, the controllability of the device is improved, and the adjustability of the device is highlighted, so that the device can adapt to the production of fungus bags of different specifications, greatly reducing the investment cost of customized machinery in production. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the bag taking module of the present utility model.
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the support bag module of the utility model.
[0020] Figure 4 It is a structural schematic diagram of the opening bagging module of the utility model.
[0021] Markings in the figure: 1. Frame; 11. Bagging box; 12. Open lower suction cup; 2. Bag taking module; 21. Support frame; 22. Rodless cylinder; 23. Connecting plate; 24. Double cylinder; 25. Bag taking suction cup; 3. Opening bag module; 31. Servo motor; 32. Coupling; 33. Single-axis driver; 34. Support plate; 35 Rodless cylinder; 36. Connecting plate; 37. First driving device; 38. Mounting plate; 39. Pin; 310. Upper opening mechanism; 311. Guide rail; 312. Slider; 313. Moving plate; 314. Opening pin; 315. Second driving device; 316. Screw rod; 317. Lower opening mechanism. Implementation
[0022] like Figure 1 As shown, the adjustable edible fungus automatic bagging device provided in this embodiment includes a frame 1, a bag taking module 2 and a bagging module 3. The frame 1 is made of hollow square steel to ensure the overall strength and reduce the damage caused by vibration. The frame is provided with a bagging box and an opening lower suction cup. The height of the opening lower suction cup is adjustable, and the bag taking module is used to open different mushroom bags. The bag taking module 2 is arranged in parallel with the frame 1; the bag taking suction cup 25 is arranged horizontally and vertically with the connecting plate 21.
[0023] like Figure 2 As shown, the bag taking module 2 includes 21, a support frame; 22, a rodless cylinder; 23, a connecting plate; 24, a double cylinder and 25, a bag taking suction cup. The support frame 21 is fixed to the frame 1 by bolts, the rodless cylinder 22 is fixed to the support frame 21 by bolts, the double cylinder 24 is fixed to the connecting plate 23 by bolts and is driven by the rodless cylinder 22 to move laterally, and the bag taking suction cup 25 is connected to the double cylinder 24 by bolts.
[0024] like Figure 3 , Figure 4As shown, the opening bag module includes 31, a servo motor; 32, a coupling; 33, a single-axis driver; 34, a support plate; 35, a rodless cylinder; 36, a connecting plate; 37, a first driving device; 38, a mounting plate; 39, a pin; 310, an upper opening mechanism; 311, a guide rail; 312, a slider; 313, a moving plate; 314, a cotter pin; 315, a second driving device; 316, a screw rod and 317, a lower opening mechanism; the servo motor 31 and the coupling 32 are connected to the single-axis driver 33 by key fitting; the support plate 34 is fixed to the slider of the single-axis driver by bolts, and is driven by the single-axis driver 33 to realize longitudinal movement; the rodless cylinder 35 It is fixed to the support plate 34 by bolts; the mounting plate 38 is fixed to the rodless cylinder 35 by bolts, and is driven by the rodless cylinder 35 to achieve lateral movement; the guide rail 311 and the mounting plate 38 are fixed to the connecting plate 36 by bolts; the movable plate 314 is fixed to the slider 312 by bolts; the movable plate 313 drives the slider 313 to achieve lateral movement through the first driving device 37; the upper half opening mechanism 310 is hinged to the mounting plate 38 through the pin shaft 39 and the cotter pin 314; the lower half opening mechanism 317 is connected to the upper half opening mechanism 310 through the second driving device 315, and is driven by the second driving device 315 to achieve the opening and closing movement of the opening mechanism along the direction of the screw.
[0025] When working, the bag taking module 2 quickly takes the mushroom bag out of the bagging box 11 to the open lower suction cup 12 through the movement of the double cylinder; the open lower suction cup 12 cooperates with the bag taking suction cup 25 to open the mushroom bag just taken out; the servo motor 31 drives the single-axis driver 33 to drive the bagging mechanism to move above the open lower suction cup 12; the first driving device 37 drives the slider 312 to achieve lateral movement, and then drives the moving plate 313 to achieve the opening movement of the mushroom bag. After the opening bagging module 3 completes the bagging process of the mushroom bag, when the rodless cylinder 35 drives the upper opening mechanism 310 to return to the initial position, the upper opening mechanism 310 will pass over the discharge port. At this time, the mechanism can rotate half a circle because the pin shaft 39 provides it with rotational freedom, and returns to the initial position due to gravity after passing over the discharge port.
[0026] When replacing mushroom bags of different specifications, the second driving device 315 drives the screw rod 316 to make the lower opening mechanism 317 open and close along the direction of the screw rod, so as to adapt to the opening process of mushroom bags of different specifications and models.
[0027] The above is only a preferred implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any modification and replacement based on the technical solution provided by the present invention and using new concepts should be included in the protection scope of the present invention.
Claims
1. An adjustable mushroom bag automatic bagging device, characterized in that: It comprises a frame, a bag taking module installed on the top of the frame and a bagging module installed on the left side of the frame; the frame is made of square hollow steel and is provided with a bagging box and an open lower suction cup.
2. According to claim 1, the adjustable automatic bagging device for fungus bags is characterized in that: The bag picking module includes a support frame, a rodless cylinder, a connecting plate, a double cylinder and a bag picking suction cup. The support frame is fixed to the frame by bolts, the rodless cylinder is fixed to the support frame by bolts, the double cylinder is fixed to the connecting plate by bolts and is driven by the rodless cylinder to move laterally, and the bag picking suction cup is connected to the double cylinder by bolts.
3. The adjustable mushroom bag automatic bagging device according to claim 1, characterized in that: The mouth-opening bag module includes a servo motor, a coupling, a single-axis driver, a support plate, a rodless cylinder, a connecting plate, a guide rail, a slider, a first driving device, a mounting plate, a movable plate, a pin shaft, a cotter pin, an upper mouth-opening mechanism, a lower mouth-opening mechanism, a second driving device and a screw rod; the servo motor and the coupling are connected to the single-axis driver through a key fit; the support plate is fixed to the single-axis driver slider by bolts, and is driven by the single-axis driver to achieve longitudinal movement; the rodless cylinder is fixed to the support plate by bolts; the mounting plate is fixed to the rodless cylinder by bolts, and is driven by the rodless cylinder to achieve lateral movement; the guide rail and the mounting plate are fixed to the connecting plate by bolts; the movable plate is fixed to the slider by bolts; the movable plate drives the slider to achieve lateral movement through the first driving device; the upper mouth-opening mechanism is hinged to the mounting plate through a pin shaft and a cotter pin; the lower mouth-opening mechanism is connected to the upper mouth-opening mechanism through a second driving device, and is driven by the second driving device to achieve the opening and closing movement of the mouth-opening mechanism along the direction of the screw rod.