Bed frame

By injection molding, the side bottom plate and side cover plate of the bed frame is solved, and the problem of complex opening process of the existing bed frame installation slot is achieved, more efficient processing and lower waste rate are achieved, and the user experience and structural strength of the bed frame are improved. .

CN222237223UActive Publication Date: 2024-12-27SLEEMON HEALTHY SLEEP TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420198119.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2024-12-27
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

The installation groove opening process of the existing bed frame is complicated, resulting in high production costs, low processing efficiency, and prone to size errors, increasing the scrap rate.

Method used

The side bottom plate and side cover plate formed by injection molding are used. The side bottom plate forms an installation groove during injection molding, eliminating the steps of digging on the wooden side plates, simplifying the processing process, ensuring the accuracy of the groove, and through reinforcement and matching The groove cavity profile improves structural strength and positioning of functional parts.

Benefits of technology

It reduces processing difficulty and cost, shortens processing time, improves processing efficiency, reduces waste rate, and improves user experience and protection effect of functional parts.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a bed frame. Functional parts of an existing bedstead are troublesome to install. The utility model comprises a frame, the frame comprises two parallel separated side plates and an end plate arranged between the corresponding end parts of the side plates, the side plates are provided with functional parts, the side plates comprise a side bottom plate and a side cover plate which are formed by injection molding, the top surface of the side bottom plate is provided with a mounting groove, the functional parts are arranged in the mounting groove, and the functional parts are arranged in the mounting groove. And the side cover plate covers the side bottom plate and blocks the mounting groove so as to hide the functional part. The side bottom plate and the side cover plate which are assembled to form the side plate are formed through injection molding, and the side bottom plate forms the mounting groove during injection molding processing, so that the step of digging on the original wooden side plate is omitted, the processing difficulty and the processing cost are reduced, functional parts are convenient to assemble, the processing time is shortened, the processing efficiency is improved, and the size accuracy of the mounting groove is ensured; the rejection rate is reduced and the use experience is improved.
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Description

Technical Field

[0001] The utility model relates to the field of bedding, in particular to a bed frame. Background Art

[0002] The existing bed frame includes a frame, which includes two parallel and spaced side panels and an end panel arranged between corresponding ends of the side panels, and the end panel is connected between the corresponding ends of the side panels to enclose a square frame. In order to increase the use function of the bed frame, it is necessary to open an installation groove on the bed frame for hidden assembly of functional parts. The existing side panels and end panels are both wooden structures, resulting in a complicated installation groove opening process, which will increase production costs due to manual opening of the installation groove, and will also lead to low processing efficiency due to long processing time. In addition, due to the wrong size of the installation groove, it is impossible to correct it, resulting in an increase in scrap rate. Utility Model Content

[0003] In order to solve the shortcomings of the prior art, the utility model provides a bed frame, in which the side bottom plate and the side cover plate are formed by injection molding, which can form a mounting groove during the injection molding process to facilitate the assembly of functional parts, effectively shorten the processing time, ensure the accuracy of the mounting groove size, and reduce the scrap rate.

[0004] The utility model is realized in the following manner: a bed frame, comprising a frame, the frame comprising two parallel and spaced side panels and an end panel arranged between the corresponding ends of the side panels, the side panels are provided with functional parts, the side panels comprise a side bottom panel and a side cover panel formed by injection molding, the top surface of the side bottom panel is provided with an installation groove, the functional parts are arranged in the installation groove, the side cover panel covers the side bottom panel and blocks the installation groove to hide the functional parts. The side bottom panel and the side cover panel assembled to form the side panel are both formed by injection molding, and the side bottom panel forms the installation groove during the injection molding process, eliminating the step of cutting on the original wooden side panel, which not only reduces the processing difficulty and processing cost, but also facilitates the assembly of functional parts, shortens the processing time, improves the processing efficiency, and ensures the accuracy of the installation groove size, reduces the scrap rate, and improves the user experience.

[0005] Preferably, the side bottom plate is provided with grid-shaped reinforcing ribs, the reinforcing ribs include longitudinal ribs and transverse ribs that are staggered and vertically arranged, and the longitudinal ribs and transverse ribs are arranged vertically and staggered and connected to form the reinforcing ribs, which not only ensures that the side plate has good structural strength, but also ensures that the longitudinal ribs and transverse ribs can form the installation groove by partial avoidance, which is convenient for the installation of functional parts.

[0006] Preferably, the groove cavity profile of the installation groove matches the functional component profile, so that the functional component is clamped and positioned in the installation groove. The groove cavity size of the installation groove matches the size of the functional component, which not only ensures that the functional component can be completely inserted into the installation groove, protecting and hiding the functional component, but also clamps and positions the functional component, preventing the functional component from shaking in the installation groove, and effectively reducing noise.

[0007] Preferably, the vertical projection of the side cover plate coincides with the top surface of the side bottom plate, and the side cover plate can completely cover the top surface of the side bottom plate, which is convenient for processing and improves the aesthetics by completely covering the top surface of the side bottom plate. The side cover plate is provided with a fastener on the periphery of the bottom surface of the side cover plate, and the side bottom plate is provided with an upwardly exposed assembly groove. The side cover plate is covered on the side bottom plate and is fastened and positioned by inserting the fastener into the assembly groove. The groove wall of the assembly groove is provided with a buckle hole, and the fastener is inserted into the assembly groove and fastened and positioned with the buckle hole, which not only prevents the side cover plate from vertically separating from the side bottom plate, but also plays a horizontal limiting role on the side cover plate, preventing the side cover plate from being unable to completely cover the top surface of the side bottom plate due to force displacement.

[0008] Preferably, a sound transmission hole is provided in the area of ​​the side cover plate corresponding to the notch of the installation slot, so as to facilitate the transmission of sound waves and thus improve the use effect of the functional part.

[0009] Preferably, the corresponding ends of the end plate and the side plate are assembled and fixedly connected by a connecting assembly. The corresponding ends of the end plate and the side plate are installed by hand to improve the convenience of assembly. Specifically, the connecting assembly includes a male part, a female part and a connecting block formed by injection molding, and the connecting block is provided with two mutually perpendicular assembly surfaces, the male part is installed on the assembly surface in a pre-embedded manner, and the female part is installed on the end surfaces of the side plate and the end plate in a pre-embedded manner, and the female part is connected to the corresponding male part by a vertical socket and the corresponding ends of the side plate and the end plate are fixedly connected by the connecting block.

[0010] Preferably, the functional part is a snoring detection part. The snoring sound generated by the user is received by the snoring detection part, and it is convenient for the control box to perform subsequent operations.

[0011] Preferably, the functional component is an audio player component. The audio player component is a speaker, which provides a music playing function for the user.

[0012] Preferably, the frame includes a control box, which is connected to the functional parts through wires. The control box controls the functional parts to ensure that the functional parts can achieve corresponding functions and improve the user experience.

[0013] Preferably, the installation slot includes two adjacent unit slots, and the control box and the functional parts are respectively positioned in the corresponding unit slots. The two unit slots provide independent installation spaces for the control box and the functional parts, respectively, which not only ensures that the functional parts and the control box can be effectively hidden and protected, but also reduces the impact on the structural strength of the side plate by reducing the size of a single unit slot.

[0014] Preferably, an embedding groove for embedding wires is provided between the unit grooves. The functional parts and the control box are connected by wires, and the wires are embedded in the embedding grooves, which is convenient for processing and for covering and hiding the side cover.

[0015] Preferably, a through hole is provided on the side wall of the unit slot where the control box is installed, and the control box is connected to the outside world through a wire passing through the through hole. The control box is connected to the outside world through a wire passing through the through hole, which is convenient for obtaining the power required for operation and can also be connected to other devices to improve the user experience.

[0016] Preferably, a slatted frame is provided on the top of the frame, and the control box is arranged on the inner side wall of the side panel and hidden under the slatted frame. The control box is arranged on the inner side of the side panel and is shielded by the slatted frame, which ensures that the control box is arranged adjacent to the functional parts, facilitates wiring, and facilitates the inspection and maintenance of the control box placed on the side panel.

[0017] Preferably, the inner wall of the side plate is provided with a button hole, and the control box is provided with a fastener, which is buckled with the corresponding button hole, so that the control box can be detachably mounted on the inner wall of the side plate. The control box is buckled with the button hole by the fastener, which not only improves the connection reliability, but also facilitates disassembly and maintenance.

[0018] Preferably, a through hole for passing a wire is provided on the side wall of the installation slot. The control box and the functional part are connected by the wire passing through the through hole to ensure the normal operation of the functional part.

[0019] The beneficial effects of the utility model are as follows: the side bottom plate and the side cover plate assembled to form the side panel are both formed by injection molding, and the side bottom plate forms a mounting groove during the injection molding process, eliminating the step of chiseling on the original wooden side panel, which not only reduces the processing difficulty and processing cost, but also facilitates the assembly of functional parts, shortens the processing time, improves the processing efficiency, ensures the accuracy of the installation groove size, reduces the scrap rate, and improves the user experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the disassembled structure of the bed frame described in Example 1;

[0021] Figure 2 This is a schematic diagram of the disassembled structure of the frame described in Example 1;

[0022] Figure 3It is a partial schematic diagram of the assembly structure of the side bottom plate described in the first embodiment;

[0023] Figure 4 It is a partial cross-sectional structural schematic diagram of the side bottom plate described in Example 1;

[0024] Figure 5 It is a partial schematic diagram of the disassembled structure of the bed frame described in the second embodiment;

[0025] Figure 6 It is a schematic diagram of the partial structure of the bed frame described in the second embodiment;

[0026] In the figure: 1. rack frame, 2. end plate, 3. functional part, 4. side bottom plate, 5. side cover plate, 6. mounting groove, 7. longitudinal rib, 8. transverse rib, 9. sound transmission hole, 10. connection component, 11. control box, 12. unit groove, 13. embedding groove, 14. through hole, 15. buckle hole, 16. fastener. DETAILED DESCRIPTION

[0027] The essential features of the present utility model are further described below in conjunction with the accompanying drawings and specific implementation methods.

[0028] Embodiment 1:

[0029] This embodiment provides a bed frame.

[0030] like Figure 1 and 2 A bed frame shown in the figure comprises a frame, the frame comprises two parallel and separated side panels and an end panel 2 arranged between the corresponding ends of the side panels, the functional parts 3 are arranged on the side panels, the side panels comprise a side bottom panel 4 and a side cover panel 5 formed by injection molding, the top surface of the side bottom panel 4 is provided with a mounting groove 6, the functional parts 3 are arranged in the mounting groove 6, the side cover panel 5 covers the side bottom panel 4 and blocks the mounting groove 6 to hide the functional parts 3. The side bottom panel 4 and the side cover panel 5 assembled to form the side panel are both formed by injection molding, the side bottom panel 4 forms an upwardly exposed mounting groove 6 during the injection molding process, and the side cover panel 5 covers the side bottom panel 4 from top to bottom and is assembled to form the side panel. Since the mounting groove 6 is integrally formed during the injection molding process of the side bottom panel 4, the step of cutting on the original wooden side panel is omitted, which not only reduces the processing difficulty and processing cost, but also facilitates the assembly of the functional parts 3, shortens the processing time, improves the processing efficiency, and ensures the dimensional accuracy of the mounting groove 6, reduces the scrap rate, and improves the user experience.

[0031] In this embodiment, the side bottom plate 4 is provided with a grid-like reinforcement rib, and the reinforcement rib includes longitudinal ribs 7 and transverse ribs 8 (such as Figure 4As shown), the longitudinal ribs 7 and transverse ribs 8 are avoided to form the installation groove 6. The side bottom plate 4 is a hollow structure exposed upward, including two long plates arranged along the length direction of the side bottom plate 4, a short plate arranged along the width direction of the side bottom plate 4, and a flat plate arranged at the bottom, the short plate is arranged between the corresponding ends of the long plates, and the bottom edges of the long plates and the short plates are respectively connected to the periphery of the flat plate. The longitudinal rib 7 is one and is arranged between the two long plates, the longitudinal rib 7 and the long plates are arranged parallel to each other, the transverse ribs 8 are multiple and are arranged along the length direction of the side bottom plate 4, and the transverse ribs 8 are arranged parallel to the short plates. The groove cavity contour of the installation groove 6 matches the contour of the functional part 3, so that the functional part 3 is clamped and positioned in the installation groove 6. When the reinforcing ribs are processed and formed, the longitudinal ribs 7 and the transverse ribs 8 are avoided to form the installation groove 6 by opening notches, ensuring that the functional part 3 can be accurately clamped in the installation groove 6, playing the role of hiding and clamping the functional part 3.

[0032] In this embodiment, the vertical projection of the side cover plate 5 coincides with the top surface of the side bottom plate 4, the side cover plate 5 is provided with a fastener on the periphery of the bottom surface, the side bottom plate 4 is provided with an assembly groove open upward, the side cover plate 5 covers the side bottom plate 4 and is fastened and positioned by inserting the fastener in the assembly groove. The side cover plate 5 covers the top surface of the side bottom plate 4 from top to bottom, and the bottom edge of the side wall of the side cover plate 5 is smoothly connected with the top edge of the side wall of the side bottom plate 4, which not only improves the aesthetics by eliminating the gap between the two, but also shields the functional part 3 by blocking the notch of the installation groove 6, thereby protecting the functional part 3. There are multiple fasteners and they are distributed along the periphery of the bottom surface of the side cover plate 5, and the positioning reliability is improved by increasing the number of fasteners.

[0033] In this embodiment, the functional component 3 is a snoring detection component or an audio playback component. The snoring detection component can detect the snoring of the user, and then prevent apnea from occurring by implementing corresponding measures to ensure the safety of the user. The audio playback component can play audio to improve the sleeping experience.

[0034] In this embodiment, the side cover plate 5 is provided with a sound transmission hole 9 in the area corresponding to the notch of the installation slot 6. The cavity of the installation slot 6 is connected to the external space through the sound transmission hole 9, so that sound waves can be freely transmitted between the cavity of the installation slot 6 and the external space, which not only improves the detection accuracy of the snoring detector, but also ensures that the sound source generated by the audio player can be smoothly diffused outward. The sound transmission holes 9 are multiple and densely arranged, and the diameter of the sound transmission holes 9 is reduced to prevent foreign objects from entering the installation slot 6, and the sound wave transmission effect is improved by increasing the number of sound transmission holes 9.

[0035] In this embodiment, the end plate 2 and the corresponding ends of the side plate are assembled and fixedly connected by the connecting assembly 10. The end plate 2 and the corresponding ends of the side plate are assembled and fastened by the connecting assembly 10, which is convenient for disassembly and assembly, improves assembly efficiency, ensures the stability of the frame structure, and improves the user experience. The end plate 2 located at the front of the frame forms a backrest, which provides a leaning function for the user and improves the comfort of use.

[0036] In this embodiment, the frame includes a control box 11 (such as Figure 3 As shown), the control box 11 is connected to the functional part 3 through a wire, which is used to control the operation of the functional part 3 so that the functional part 3 can achieve the preset function, and also provides the functional part 3 with the electric energy required for operation to ensure the stable operation of the functional part 3.

[0037] In this embodiment, the installation slot 6 includes two adjacent unit slots 12, and the control box 11 and the functional component 3 are respectively clamped and positioned in the corresponding unit slots 12. The installation slot 6 is separated into two unit slots 12 by providing a transverse rib 8, which not only facilitates the insertion and installation of the functional component 3 and the control box 11, ensuring that the functional component 3 and the control box 11 do not interfere with each other after installation, but also reduces the impact on the structural strength of the side bottom plate 4 by reducing the volume of the unit slot 12.

[0038] In this embodiment, an embedding groove 13 for embedding the wire is provided between the unit grooves 12. The embedding groove 13 is arranged on the top edge of the transverse rib 8 between the unit grooves 12, which is convenient for the wire to be embedded in the embedding groove 13 from top to bottom, and also convenient for the side cover plate 5 to block the notch of the embedding groove 13 to prevent the wire from escaping from the embedding groove 13, and effectively shorten the wiring distance, which is convenient for the wire to be disassembled and assembled.

[0039] In this embodiment, a through hole 14 is provided on the side wall of the unit slot 12 in which the control box 11 is installed, and the control box 11 is connected to the outside world through a wire passing through the through hole 14, which is convenient for wire assembly, effectively shortens the wiring distance, and is convenient for disassembly and assembly. The control box 11 can be used in conjunction with other functional parts 3 through wires, and can also be connected to an external power supply through wires, so that the control box 11 and the functional parts 3 can obtain the power required for operation.

[0040] Embodiment 2:

[0041] Compared with the first embodiment, this embodiment provides another bed frame.

[0042] like Figure 5 and 6A bed frame is shown, the top of the frame is provided with a slat frame 1, and the control box 11 is arranged on the inner wall of the side panel and hidden under the slat frame 1. The control box 11 is installed on the area of ​​the facing surface of the side panel close to the mounting groove 6, which not only facilitates the laying of wires by shortening the distance between the control box 11 and the functional part 3, but also facilitates disassembly and maintenance by placing the control box 11 externally, thereby improving the user experience.

[0043] In this embodiment, the control box 11 is arranged below the slat frame 1, which not only utilizes the slat frame 1 to shield the control box 11, but also ensures that the slat frame 1 can be installed smoothly.

[0044] In this embodiment, the inner wall of the side plate is provided with a button hole 15, and the control box 11 is provided with a fastener 16, which is fastened with the corresponding button hole 15, so that the control box 11 can be detachably mounted on the inner wall of the side plate. The fastener 16 is fixed to the side wall of the control box 11 facing the side plate through a fastener, and the corresponding side wall of the side bottom plate 4 is integrally formed with the button hole 15 during injection molding, so that the control box 11 can be fastened to the corresponding button hole 15 through the fastener 16. The fasteners 16 correspond to the button holes 15 one by one, and there are at least two fasteners 16 that are separately arranged to prevent the control box 11 from being offset or deflected.

[0045] In this embodiment, a through hole 14 for the wire to pass through is provided on the side wall of the installation groove 6. The through hole 14 is opened on the side wall of the side panel and is located in the area below the rack frame 1. It not only ensures that the control box 11 and the functional part 3 are connected by wires, but also prevents the wires from being damaged due to interference with the installation of the rack frame 1, thereby protecting the wires.

[0046] The other structures and effects of the bed frame described in this embodiment are consistent with those in the first embodiment and will not be described in detail.

Claims

1. A bed frame, comprising a frame, the frame comprising two parallel and spaced side panels and an end panel (2) arranged between corresponding ends of the side panels, the side panels being provided with functional parts (3), characterized in that: The side plate comprises a side bottom plate (4) and a side cover plate (5) formed by injection molding, the top surface of the side bottom plate (4) is provided with a mounting groove (6), the functional component (3) is arranged in the mounting groove (6), and the side cover plate (5) covers the side bottom plate (4) and blocks the mounting groove (6) to hide the functional component (3).

2. A bed frame according to claim 1, characterized in that: The side bottom plate (4) is provided with grid-shaped reinforcing ribs, the reinforcing ribs comprising longitudinal ribs (7) and transverse ribs (8) which are staggered and vertically arranged, and the longitudinal ribs (7) and transverse ribs (8) are avoided to form the installation groove (6).

3. A bed frame according to claim 2, characterized in that: The groove cavity profile of the installation groove (6) matches the profile of the functional component (3), so that the functional component (3) is clamped and positioned in the installation groove (6).

4. A bed frame according to claim 1, characterized in that: The vertical projection of the side cover plate (5) coincides with the top surface of the side bottom plate (4); a fastener is provided on the periphery of the bottom surface of the side cover plate (5); an upwardly exposed assembly groove is provided in the side bottom plate (4); the side cover plate (5) covers the side bottom plate (4) and is fastened and positioned by inserting the fastener into the assembly groove; or, the end plate (2) and the corresponding ends of the side plate are assembled and fixedly connected by a connecting assembly (10).

5. A bed frame according to claim 1, characterized in that: The functional component (3) is a snoring detection component; or, the functional component (3) is an audio playback component; or, a sound transmission hole (9) is provided in an area of ​​the side cover plate (5) corresponding to the notch of the installation slot (6).

6. A bed frame according to any one of claims 1 to 5, characterized in that: The frame comprises a control box (11), and the control box (11) is connected to the functional part (3) via a wire.

7. A bed frame according to claim 6, characterized in that: The installation slot (6) comprises two adjacently arranged unit slots (12), and the control box (11) and the functional component (3) are respectively clamped and positioned in the corresponding unit slots (12).

8. A bed frame according to claim 7, characterized in that: An embedding groove (13) for embedding a wire is provided between the unit grooves (12); or a through hole (14) is provided on the side wall of the unit groove (12) on which the control box (11) is installed, and the control box (11) is connected to the outside world via a wire passing through the through hole (14).

9. A bed frame according to claim 6, characterized in that: A slatted frame (1) is provided on the top of the frame, and the control box (11) is arranged on the inner side wall of the side plate and hidden under the slatted frame (1).

10. A bed frame according to claim 9, characterized in that: The inner wall of the control side plate is provided with a buckle hole (15), and the control box (11) is provided with a buckle (16), and the buckle (16) is buckled with the corresponding buckle hole (15), so that the control box (11) can be detachably installed on the inner wall of the side plate; or, the side wall of the installation groove (6) is provided with a through hole (14) for the wire to pass through.