Automatic deviation rectifying device of belt filter
By designing an automatic deviation correction device in a belt filter, the real-time adjustment of the center distance of the bearing seat is achieved by using the deviation correction roller and the thrust ball bearing, the problems of poor deviation correction effect and high failure rate in the prior art are solved, and the operation efficiency of the equipment is improved and reliability.
Patent Information
- Application Number
- CN202420751661.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The deviation correction system of the existing tape vacuum filter has poor correction effect due to changes in the center distance of the bearing seat, high failure rate, short service life, and the deviation of the filter cloth cannot be adjusted after the deviation correction device is damaged, which affects the operation rate of the equipment.
Design a belt filter automatic deviation correction device, including a bracket, left bearing assembly, movable bracket, right bearing assembly and deviation correction airbag, the right bearing assembly rotates through the axial force of the deviation correction roller, and realizes the bearing seat with the thrust ball bearing Real-time adjustment of the center distance to correct the deviation of the filter cloth.
It realizes rapid correction of filter cloth deviation, extends the usage cycle of the deviation correction device, reduces the failure rate, reduces the labor and time of replacing the deviation correction device and the deviation correction roller, and improves the equipment operation rate.
Smart Images

Figure CN222239133U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production equipment, in particular to an automatic deviation-correcting device for a belt filter. Background Art
[0002] The belt type vacuum filter is the main solid-liquid separation equipment in chemical production. The existing filter correction system is an airbag correction system. This correction system has a simple structure, but in actual production and use, the correction effect is poor. The main reason is that the center distance of the bearing seat is constantly changing and extending during the correction process. The original correction bearing design uses a seated spherical bearing. This type of bearing is mainly used in working conditions where the installation positioning is not accurate enough, the axis alignment between the shaft and the seat hole is poor, and the shaft is long and the deflection is large. The main function of the self-alignment is to alleviate the problem of axis alignment and shaft length winding. It is not suitable for places where the self-alignment is frequent. The method to solve the extension of the center distance has defects and the correction device has a short service life. After the correction device is damaged, the filter cloth deviation cannot be adjusted and the correction roller shaft head is abnormally worn; in severe cases, the shaft head is broken, the filter cloth is pulled and the equipment is abnormally shut down. However, replacing the correction device and the correction roller requires more manpower and takes a long time, which has a great impact on the equipment operation rate. Utility Model Content
[0003] The utility model aims to provide an automatic deviation correction device for a belt filter to solve the problems in the prior art that the center distance of the bearing seat is constantly changing and extending during the deviation correction process, resulting in a high failure rate and a short service life of the deviation correction device.
[0004] To achieve the above purpose, the utility model provides the following solutions:
[0005] The utility model provides an automatic deviation-correcting device for a belt filter, comprising a bracket and a left bearing assembly and a movable bracket which are slidably connected to the bracket in the longitudinal direction; a fixed bracket is rotatably connected to the movable bracket; a right bearing assembly is arranged on the fixed bracket; a deviation-correcting roller which is arranged in the transverse direction has one end fixedly connected to the left bearing assembly and the other end fixedly connected to the right bearing assembly; a deviation-correcting airbag is fixedly arranged on the bracket at both the front and rear sides of the left bearing assembly, and the left bearing assembly can abut against the deviation-correcting airbag.
[0006] Preferably, a protective cover is provided on the side of the left bearing assembly away from the deviation-correcting roller.
[0007] Preferably, a slide groove is provided on the bracket, and the left bearing assembly and the movable bracket are both slidably connected in the slide groove.
[0008] Preferably, a washer is provided on the movable bracket, a pressure cover is provided above the washer, a thrust ball bearing is provided between the washer and the pressure cover, the fixed bracket is provided above the pressure cover, and one end of a bolt without a nut can pass through the fixed bracket, the pressure cover, the washer and the movable bracket in sequence and be threadedly connected with a nut.
[0009] Compared with the prior art, the utility model has achieved the following technical effects:
[0010] The utility model provides an automatic deviation correcting device for a belt filter. When the filter belt deviates laterally, the filter cloth triggers the lever, so that the deviation correcting airbag pushes the left bearing assembly to produce longitudinal displacement, driving the deviation correcting roller to deflect by a certain angle. Due to the axial force of the deviation correcting roller, the right bearing assembly rotates at a small angle on the fixed bracket. Under the friction force of the deviation correcting roller, the deviation of the filter cloth is quickly corrected. When the deviation of the filter cloth disappears, the deviation correcting airbag restores the balance state, the left bearing assembly restores the original position, the deviation correcting roller is parallel to the filter cloth, and the right bearing assembly returns to the initial position under the force of the deviation correcting roller. By enabling the left bearing assembly and the right bearing assembly to slide back and forth in the longitudinal direction on the bracket and enabling the right bearing assembly to rotate, real-time adjustment of the center distance of the bearing seats is achieved, thereby solving the problem of high failure rate and short service life of the deviation correcting device caused by the continuous change and extension of the center distance of the bearing seat during the deviation correction process. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0012] Figure 1 A schematic diagram of the structure of the automatic deviation-correcting device for a belt filter provided by the utility model;
[0013] Figure 2 A schematic diagram of the structure of the right bearing assembly provided by the utility model;
[0014] Figure 3 A cross-sectional view of the connection between the movable bracket and the fixed bracket provided by the utility model;
[0015] In the figure: 1- bracket; 2- left bearing assembly; 3- movable bracket; 4- fixed bracket; 5- washer; 6- thrust ball bearing; 7- pressure cover; 8- right bearing assembly; 9- deviation correcting airbag; 10- deviation correcting roller. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] The utility model aims to provide an automatic deviation correction device for a belt filter to solve the problems in the prior art that the center distance of a bearing seat is constantly changing and extending during the deviation correction process, resulting in a high failure rate and a short service life of the deviation correction device.
[0018] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] The utility model provides an automatic deviation correction device for a belt filter, such as Figure 1 As shown, in this embodiment, it includes a bracket 1 and a left bearing assembly 2 and a movable bracket 3 that are slidably connected to the bracket 1 along the longitudinal direction. The left bearing assembly 2 includes a left bearing seat and a left bearing. The left bearing seat uses a split bearing seat. The split bearing seat adopts a closed design. The shaft head part is sealed with a skeleton oil seal with good sealing performance. A spherical roller bearing is installed in the middle, which will not loosen during long-term operation and vibration. A fixed bracket 4 is rotatably connected to the movable bracket 3. A right bearing assembly 8 is arranged on the fixed bracket 4. The right bearing assembly 8 includes a right bearing seat and a right bearing. A correcting roller 10 arranged along the horizontal direction is fixedly connected to the left bearing at one end and fixedly connected to the right bearing at the other end. The horizontal arrangement here refers to that the initial position of the correcting roller 10 extends along the horizontal direction. A correcting airbag 9 is fixedly arranged on the front and rear sides of the left bearing assembly 2 on the bracket 1, and the left bearing seat can abut against the correcting airbag 9.
[0020] A protective cover is provided on the side of the left bearing assembly 2 away from the deviation correction roller 10 to prevent process water from splashing into the bearing. An oil filling port is provided on the pressure cover on the left bearing seat for oiling and lubrication.
[0021] A slide groove is provided on the bracket 1, and the left bearing assembly 2 and the movable bracket 3 are both slidably connected in the slide groove.
[0022] A washer 5 is arranged on the movable bracket 3, a pressure cover 7 is arranged above the washer 5, a thrust ball bearing 6 is arranged between the washer 5 and the pressure cover 7, the fixed bracket 4 is arranged above the pressure cover 7, one end of a bolt without a nut can pass through the fixed bracket 4, the pressure cover 7, the washer 5 and the movable bracket 3 in sequence and be threadedly connected with a nut to fix the fixed bracket 4, the pressure cover 7 and the washer 5 on the movable bracket 3, the thrust ball bearing 6 is placed horizontally, and its axis extends in the vertical direction. The right bearing seat can rotate around its vertical axis through the thrust ball bearing 6 to cooperate with the deflection of the correction roller 10.
[0023] When the filter belt deviates laterally, the filter cloth triggers the lever, and the deviation correction airbag 9 pushes the left bearing seat to produce longitudinal displacement, driving the deviation correction roller 10 to deflect a certain angle. Due to the axial force of the deviation correction roller 10, the right bearing seat rotates at a small angle. Under the friction force of the deviation correction roller 10, the deviation of the filter cloth is quickly corrected. When the deviation of the filter cloth disappears, the deviation correction airbag 9 restores the balance state, the left bearing seat returns to its original position, the deviation correction roller 10 is parallel to the filter cloth, and the right bearing seat returns to its initial position under the force of the deviation correction roller 10.
[0024] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. An automatic deviation correction device for a belt filter, characterized in that: It includes a bracket and a left bearing assembly and a movable bracket which are slidably connected to the bracket in the longitudinal direction, the movable bracket is rotatably connected to a fixed bracket, the fixed bracket is provided with a right bearing assembly, a deviation correction roller which is arranged in the transverse direction has one end fixedly connected to the left bearing assembly, and the other end fixedly connected to the right bearing assembly, a deviation correction airbag is fixedly provided on the bracket at both the front and rear sides of the left bearing assembly, and the left bearing assembly can abut against the deviation correction airbag.
2. The automatic deviation-correcting device for a belt filter according to claim 1, characterized in that: A protective cover is provided on the side of the left bearing assembly away from the deviation correcting roller.
3. The automatic deviation-correcting device for a belt filter according to claim 1, characterized in that: A slide groove is provided on the bracket, and the left bearing assembly and the movable bracket are both slidably connected in the slide groove.
4. The automatic deviation-correcting device for a belt filter according to claim 1, characterized in that: A washer is arranged on the movable bracket, a pressure cover is arranged above the washer, a thrust ball bearing is arranged between the washer and the pressure cover, the fixed bracket is arranged above the pressure cover, and one end of a bolt without a nut can pass through the fixed bracket, the pressure cover, the washer and the movable bracket in sequence and be threadedly connected with a nut.
Citation Information
Cited By
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