Efficient and energy-saving water and fertilizer integrated stirring equipment
The integration of a crushing device with servo motors and belt modules in the mixing equipment addresses the inefficiencies of existing devices by rapidly crushing solid fertilizer into powder for quick integration with water, improving efficiency and reducing energy use.
Patent Information
- Application Number
- CN202421025967.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-11
AI Technical Summary
Existing water-soluble fertilizer production devices consume excessive electricity for heating and take too long to integrate solid fertilizer into water due to the absence of crushing during the mixing process.
A high-efficiency and energy-saving mixing equipment with a crushing device comprising a servo motor, transmission wheels, synchronous belt modules, and baffle plates to rapidly crush solid fertilizer into powder before mixing with water.
The equipment quickly integrates solid fertilizer into water, reducing mixing time and energy consumption by incorporating a crushing mechanism that enhances the efficiency and energy savings.
Smart Images

Figure CN222239984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mixing equipment, in particular to a highly efficient and energy-saving water-fertilizer integrated mixing equipment. Background Art
[0002] Water-soluble fertilizer is a multi-component compound fertilizer that is completely soluble in water. It can dissolve quickly in water and can be more easily absorbed by crops. It also has a relatively high absorption and utilization rate. It can not only be used in facility agriculture such as sprinkler irrigation to achieve water-fertilizer integration and achieve the effect of saving water, fertilizer and labor.
[0003] The Chinese patent document with publication number CN210449034U discloses a water-soluble fertilizer production device, which can play a role of stirring and mixing by setting a stirring rod, and can avoid the advantage of raw materials at the bottom of the box cavity not being heated;
[0004] However, since the solid fertilizer is not crushed during the process of being put into the mixing tank, the time for the solid fertilizer to enter the mixing tank for mixing and dissolving into the water flow to form water fertilizer is too long. In addition, the original equipment uses heating to promote the rapid melting of the fertilizer. Although this method can speed up the melting of the fertilizer, it still consumes electricity. Therefore, it is not easy to use it as a crushing device to promote the rapid melting of the fertilizer into the water flow, so it needs to be improved on the original equipment. Utility Model Content
[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a high-efficiency and energy-saving water-fertilizer integrated mixing equipment.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of high-efficiency and energy-saving water-fertilizer integrated mixing equipment, including a tank body, a transmission motor, a stirring rod, a mounting rod, a driven stirring shaft, a discharging pipe, and a crushing device. A transmission motor is installed on the top of the tank body, and the transmission motor is connected to the top of the stirring rod by a coupling. The bottom of the stirring rod is installed with a mounting rod, and the driven stirring shaft is installed on the outside of the mounting rod. The discharging pipe is fixed to the bottom of the tank body, and the crushing device is fixed to the top of the tank body. The crushing device includes a crushing box, a baffle plate, a mounting bracket, a servo motor, a transmission wheel, a synchronous belt module, and a crushing shaft. The inside of the crushing box is provided with a baffle plate, and the mounting bracket is fixed to the front end of the crushing box. The servo motor is installed at the front end of the mounting bracket. The servo motor adopts a coupling to connect the internal transmission of the transmission wheel, and the transmission wheel is connected to the bottom of the synchronous belt module. The synchronous belt module is frictionally connected to the outer side of another group of transmission wheels, and the transmission wheel is connected to the front end of the crushing shaft.
[0007] As a further solution of the utility model, the crushing shaft includes a transmission shaft, a mounting sleeve, and a crushing sleeve. The transmission shaft is connected to the rear end of the servo motor, the transmission shaft is fixed to the inside of the mounting sleeve, and a crushing sleeve is installed on the outside of the mounting sleeve.
[0008] As a further solution of the utility model, the material baffle plates are provided in a plurality of groups, and the plurality of groups of material baffle plates are vertically arranged inside the crushing box.
[0009] As a further solution of the present invention, the cross section of the mounting bracket is in an "L" shape.
[0010] As a further solution of the utility model, the transmission wheels are grouped in pairs, and the two groups of transmission wheels are arranged in parallel at the front end of the crushing box.
[0011] As a further solution of the utility model, a crushing shaft is installed at the rear end of the transmission wheel.
[0012] As a further solution of the utility model, the synchronous belt modules are all made of rubber material and are wear-resistant.
[0013] As a further solution of the utility model, the size of the installation sleeve is consistent with the inside of the crushing sleeve.
[0014] Compared with the prior art, the utility model provides a highly efficient and energy-saving water-fertilizer integrated mixing device, which has the following beneficial effects:
[0015] 1. In the utility model, a crushing device is provided, and a servo motor is started to drive a transmission wheel to rotate. The transmission wheel rotates with other transmission wheels through multiple sets of synchronous belt modules, and then the transmission wheel rotates with a crushing shaft, so that the crushing shaft can rotate and cooperate with a baffle plate to crush the fertilizer, so that the material is crushed into powder, so that the solid fertilizer can be quickly integrated into the water source, thereby achieving the goal of crushing the solid fertilizer by the crushing device, so that the solid fertilizer can be quickly integrated into the water source, thereby solving the problem of the original equipment that the time for the solid fertilizer to enter the mixing tank for stirring and mixing and integrating into the water flow to form water fertilizer is too long.
[0016] 2. In the utility model, a crushing shaft is provided, and the transmission shaft is rotated by the transmission wheel, so that the transmission shaft rotates with the installation sleeve through nesting, so that the installation sleeve can rotate with the crushing sleeve, and then the crushing sleeve can rotate to cooperate with the baffle plate to crush the fertilizer, thereby achieving the effect that the crushing shaft can rotate and cooperate with the baffle plate to crush the fertilizer by rotating the crushing shaft in cooperation with the transmission wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a schematic diagram of the plane structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the crushing device of the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the crushing device of the utility model;
[0021] Figure 5 It is a schematic diagram of the plane structure of the crushing shaft of the utility model.
[0022] Among them: including: tank body -1, transmission motor -2, stirring rod -3, mounting rod -4, driven stirring shaft -5, discharge pipe -6, crushing device -7, crushing box -71, baffle plate -72, mounting bracket -73, servo motor -74, transmission wheel -75, synchronous belt module -76, crushing shaft -77, transmission shaft -771, mounting sleeve -772, crushing sleeve -773. DETAILED DESCRIPTION
[0023] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.
[0024] See also Figure 1 and Figure 2 , in the embodiment of the utility model:
[0025] A highly efficient and energy-saving integrated water-fertilizer mixing equipment comprises a tank body 1, a transmission motor 2, a stirring rod 3, a mounting rod 4, a driven stirring shaft 5, a discharge pipe 6, and a crushing device 7. The transmission motor 2 is installed on the top of the tank body 1, and the transmission motor 2 is connected to the top of the stirring rod 3 by a coupling. The mounting rod 4 is installed at the bottom of the stirring rod 3, and the driven stirring shaft 5 is installed on the outside of the mounting rod 4. The discharge pipe 6 is fixed to the bottom of the tank body 1, and the crushing device 7 is fixed to the top of the tank body 1.
[0026] See 3 and Figure 4 , in the embodiment of the utility model:
[0027] The crushing device 7 includes a crushing box 71, a material baffle plate 72, a mounting bracket 73, a servo motor 74, a transmission wheel 75, a synchronous belt module 76, and a crushing shaft 77. The crushing box 71 is provided with a material baffle plate 72, the mounting bracket 73 is fixed to the front end of the crushing box 71, the servo motor 74 is installed at the front end of the mounting bracket 73, the servo motor 74 is connected to the internal transmission of the transmission wheel 75 by a coupling, the transmission wheel 75 is connected to the bottom of the synchronous belt module 76, the synchronous belt module 76 is frictionally connected to the outer side of another group of transmission wheels 75, and the transmission wheel 75 is connected to the front end of the crushing shaft 77.
[0028] Please refer to 5, in the embodiment of the present utility model:
[0029] The crushing shaft 77 includes a transmission shaft 771 , a mounting sleeve 772 , and a crushing sleeve 773 . The transmission shaft 771 is connected to the rear end of the servo motor 74 . The transmission shaft 771 is fixed to the inside of the mounting sleeve 772 . The crushing sleeve 773 is installed on the outside of the mounting sleeve 772 .
[0030] refer to Figure 1-Figure 5 When in use, the fertilizer is poured into the crushing box 71, and the servo motor 74 is started to drive the transmission wheel 75 to rotate. The transmission wheel 75 rotates with other groups of transmission wheels 75 through multiple groups of synchronous belt modules 76, and then the transmission wheel 75 rotates with the transmission shaft 771, so that the transmission shaft 771 rotates with the installation sleeve 772 through nesting, so that the installation sleeve 772 can rotate with the crushing sleeve 773, and then the crushing sleeve 773 can rotate to cooperate with the baffle plate 72 to crush the fertilizer, and then the crushing shaft 77 rotates with the transmission wheel 75, so that the crushing shaft 77 can rotate and cooperate with the baffle plate 72 to crush the fertilizer, so that the material is crushed into powder, so that the solid fertilizer can be quickly integrated into the water source, and then the solid fertilizer is crushed by the crushing device 7, so that the solid fertilizer can be quickly integrated into the water source, thereby solving the problem that the time for the solid fertilizer to enter the mixing tank for stirring and mixing and integrating into the water flow to form water fertilizer in the original equipment is too long;
[0031] Furthermore, when the transmission motor 2 is started to drive the stirring rod 3 to rotate, the stirring blades on the outer side of the stirring rod 3 can stir the solid fertilizer and the water source inside the tank body 1 to mix, so that the solid fertilizer and the water source react with each other in the tank body 1 to produce water-fertilizer, and the cooperative installation rod 4 drives the driven stirring shaft 5 to stir the water-fertilizer at the bottom of the tank body 1 to prevent the water-fertilizer from settling, and then the water-fertilizer is taken out from the discharge pipe 6.
[0032] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0033] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0034] The above are only preferred examples of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A highly efficient and energy-saving integrated water-fertilizer mixing device, comprising a tank body (1), a transmission motor (2), a stirring rod (3), a mounting rod (4), a driven stirring shaft (5), a discharge pipe (6), and a crushing device (7), wherein the transmission motor (2) is installed on the top of the tank body (1); Features: The crushing device (7) comprises a crushing box (71), a material baffle plate (72), a mounting bracket (73), a servo motor (74), a transmission wheel (75), a synchronous belt module (76), and a crushing shaft (77). The crushing box (71) is provided with a material baffle plate (72), the mounting bracket (73) is fixed to the front end of the crushing box (71), the servo motor (74) is mounted on the front end of the mounting bracket (73), the servo motor (74) is connected to the inside of the transmission wheel (75) by a coupling, the transmission wheel (75) is connected to the bottom of the synchronous belt module (76), the synchronous belt module (76) is frictionally connected to the outer side of another group of transmission wheels (75), and the transmission wheel (75) is connected to the front end of the crushing shaft (77).
2. According to the high-efficiency and energy-saving water-fertilizer integrated mixing equipment of claim 1, it is characterized by: The crushing shaft (77) comprises a transmission shaft (771), a mounting sleeve (772), and a crushing sleeve (773); the transmission shaft (771) is connected to the rear end of the servo motor (74); the transmission shaft (771) is fixed to the inside of the mounting sleeve (772); and the crushing sleeve (773) is installed on the outside of the mounting sleeve (772).
3. According to the high-efficiency and energy-saving water-fertilizer integrated mixing equipment of claim 1, it is characterized by: The transmission motor (2) is connected to the top of the stirring rod (3) by a coupling, a mounting rod (4) is installed at the bottom of the stirring rod (3), a driven stirring shaft (5) is installed on the outer side of the mounting rod (4), the discharge pipe (6) is fixed to the bottom of the tank body (1), the crushing device (7) is fixed to the top of the tank body (1), and a plurality of groups of baffle plates (72) are provided, and the plurality of groups of baffle plates (72) are vertically arranged inside the crushing box (71).
4. According to the high-efficiency and energy-saving water-fertilizer integrated mixing equipment of claim 1, it is characterized by: The cross section of the mounting bracket (73) is in an "L" shape.
5. According to the high-efficiency and energy-saving water-fertilizer integrated mixing equipment of claim 1, it is characterized by: The transmission wheels (75) are arranged in pairs in a group, and the two groups of transmission wheels (75) are arranged in parallel at the front end of the crushing box (71).
6. According to claim 5, a highly efficient and energy-saving water-fertilizer integrated mixing device is characterized in that: The rear ends of the transmission wheels are all provided with a crushing shaft (77).
7. According to claim 1, a highly efficient and energy-saving water-fertilizer integrated mixing device is characterized in that: The synchronous belt modules (76) are all made of rubber material and are wear-resistant.
8. According to claim 2, a highly efficient and energy-saving water-fertilizer integrated mixing device is characterized in that: The size of the installation sleeve (772) is consistent with the size of the interior of the crushing sleeve (773).