Reaction device for producing and processing synthetic materials
By designing an efficient stirring and heating system in the synthetic material reaction device, the problems of low stirring efficiency and uneven heating in traditional devices are solved, efficient mixing and uniform heating of materials are achieved, and production quality and efficiency are improved.
Patent Information
- Application Number
- CN202420371949.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The stirring efficiency of traditional synthetic material reaction devices is low and the heating is uneven, resulting in insufficient material mixing and low heating efficiency, affecting production quality.
A reaction device including a reaction barrel, a reaction mechanism and a heating system is designed. The reaction mechanism consists of a motor, a coupling, a central shaft, a stirring rod, a heating chamber and a fluid chamber. The stirring rod is filled with heating oil and is driven by a motor. The central axis rotates to achieve efficient stirring and uniform heating of the material.
The material mixing efficiency and heating efficiency are improved, the material is uniformly heated and stirred, and the quality and efficiency of synthetic material production are improved.
Smart Images

Figure CN222240236U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of synthetic material production, in particular to a reaction device for producing and processing synthetic materials. Background Art
[0002] Composite materials are materials that are composed of two or more substances and have certain comprehensive properties. They are divided into two categories: structural composite materials and functional composite materials. Composite materials are an emerging material that has developed with the advancement of material science and technology. For example, reinforced plastics in engineering plastics are composite materials that are made of glass fiber or carbon fiber, graphite fiber, boron fiber, aluminum oxide, etc. as reinforcing agents and plastics. This composite material has the advantages of light weight, high strength, and wear resistance. Composite materials are a very promising emerging material and are widely used in aviation, aerospace, chemical, shipbuilding, automobile, electrical manufacturing and other industries.
[0003] Synthetic materials require a proportioning reaction of raw materials in a reaction device. Users are required to put the raw materials into the machine body and then add additives for mixing. During the mixing process, the traditional device uses a rod-shaped stirring roller to stir the raw materials, but this stirring method is relatively simple, the mixing efficiency inside the device is poor, the raw materials cannot be fully mixed, the quality of synthetic material production is reduced, and it brings troubles to users' production; and the existing synthetic material reaction devices mostly use electric heaters and electric heating oil to heat the inside of the reactor, but due to the fixed position of the electric heater, the initial heating of the electric heating oil is uneven and the heating efficiency is low.
[0004] Therefore, we propose a reaction device for producing and processing synthetic materials to solve the above problems. Utility Model Content
[0005] In view of the problems existing in the prior art, the utility model discloses a reaction device for producing and processing synthetic materials. The technical solution adopted is that it includes a reaction barrel, a reaction mechanism is installed inside the reaction barrel, a heater is installed at the bottom of the inner cavity of the reaction barrel, the outer wall of the heater is fixedly connected to the inner cavity side wall of the reaction barrel through a fixing frame, a heating rod is fixedly connected to the heating end of the heater, and the other end of the heating rod is installed in cooperation with the reaction mechanism.
[0006] As a preferred technical solution of the utility model, the reaction mechanism includes a motor, a coupling, a central shaft, a stirring rod, a heating chamber and a fluid chamber. The motor is fixedly installed on the top of the outer wall of the reaction barrel, one end of the central shaft is fixedly connected to the output shaft of the motor through a coupling, and the other end of the central shaft extends to the inner bottom end of the reaction barrel and is installed in cooperation with the outer wall of the heater. A heating chamber is provided inside the central shaft, the stirring rod is fixedly installed on the outer wall of the central shaft, a fluid chamber is provided inside the stirring rod, the fluid chamber is connected to the heating chamber and the fluid chamber is filled with heating oil, the tail end of the heating rod extends to the inside of the central shaft through a through hole on the lower surface of the central shaft, and a sealing ring is provided between the through hole and the central shaft.
[0007] As a preferred technical solution of the utility model, a feeding block is provided at the upper end of the outer wall of the reaction barrel, and a feeding port is provided through the upper surface of the feeding block.
[0008] As a preferred technical solution of the utility model, a discharge port is provided in the middle of the lower surface of the reaction barrel, a control valve is installed at the bottom end of the outer side surface of the reaction barrel, and the control valve is connected to the discharge port.
[0009] As a preferred technical solution of the utility model, support columns are evenly and fixedly installed on the lower end of the outer wall of the reaction barrel.
[0010] The beneficial effects of the utility model are as follows: the utility model stirs the material inside the reaction barrel through the motor, coupling, central shaft and stirring rod inside the reaction mechanism, and the stirring rod is set as a multi-layer S-shaped rod, which can improve the mixing efficiency of the material in the reaction device for producing and processing synthetic materials. At the same time, a heating chamber is opened inside the central shaft, a fluid chamber is opened inside the stirring rod and heating oil is filled inside the fluid chamber, so that the heater and the heating rod can heat the heating oil inside the fluid chamber and the heating chamber, and then the material inside the reaction barrel is heated through the outer shell of the stirring rod, so that the reaction device for producing and processing synthetic materials has the functions of stirring and heating at the same time, the heating of the material is more uniform, and the heating efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0012] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0013] Figure 2This is a top view of the structure of the utility model;
[0014] Figure 3 It is a schematic diagram of the AA section of the top view of the structure of the utility model;
[0015] Figure 4 This is a schematic diagram of the BB section of the top view of the structure of the utility model;
[0016] Figure 5 It is a partial enlarged schematic diagram of structure C of the utility model.
[0017] In the figure: 1 reaction barrel, 2 feeding block, 3 feeding port, 4 reaction mechanism, 41 motor, 42 coupling, 43 middle shaft, 44 stirring rod, 45 heating chamber, 46 fluid chamber, 5 heater, 6 heating rod, 7 fixing frame, 8 discharge port, 9 control valve, 10 support column. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] Example 1
[0020] like Figures 1 to 5 As shown, the utility model discloses a reaction device for producing and processing synthetic materials. The technical scheme adopted is that it comprises a reaction barrel 1, a reaction mechanism 4 is installed inside the reaction barrel 1, a heater 5 is installed at the bottom of the inner cavity of the reaction barrel 1, the outer wall of the heater 5 is fixedly connected to the inner cavity side wall of the reaction barrel 1 through a fixing frame 7, a heating rod 6 is fixedly connected to the heating end of the heater 5, and the other end of the heating rod 6 is installed in cooperation with the reaction mechanism 4. By adding materials into the interior of the reaction barrel 1 respectively, and then stirring the materials inside the reaction barrel 1 through the reaction mechanism 4, and starting the heater 5 at the same time, so that the heater 5 heats the heating rod 6 through its heating end, and then the heating rod 6 is installed in cooperation with the reaction mechanism 4, the heating work of the materials inside the reaction barrel 1 is completed.
[0021] As a preferred technical solution of the utility model, the reaction mechanism 4 includes a motor 41, a coupling 42, a central axis 43, a stirring rod 44, a heating chamber 45 and a fluid chamber 46. The motor 41 is fixedly installed on the top of the outer wall of the reaction barrel 1, one end of the central axis 43 is fixedly connected to the output shaft of the motor 41 through the coupling 42, and the other end of the central axis 43 extends to the inner bottom end of the reaction barrel 1 and is installed in cooperation with the outer wall of the heater 5. The interior of the central axis 43 is provided with a heating chamber 45, and the stirring rod 44 is fixedly installed on the outer wall of the central axis 43. The interior of the stirring rod 44 is provided with a fluid chamber 46, and the fluid chamber 46 is connected to the heating chamber 45. The heat chamber 45 is connected and the fluid chamber 46 is filled with heating oil. The tail end of the heating rod 6 extends to the inside of the middle shaft 43 through the through hole on the lower surface of the middle shaft 43, and the through hole and the middle shaft 43 are sealed by a sealing ring. By starting the motor 41, the motor 41 drives the middle shaft 43 to rotate through its output shaft and the coupling 42, and then the stirring rod 44 rotates inside the reaction barrel 1 to complete the stirring process of the material in the reaction barrel. At the same time, the heating oil inside the heating chamber 45 and the fluid chamber 46 is heated by the heating rod 6, and then the stirring rod 44 heats the material inside the reaction barrel 1.
[0022] As a preferred technical solution of the utility model, a feeding block 2 is provided at the upper end of the outer wall of the reaction barrel 1, and a feeding port 3 is penetrated through the upper surface of the feeding block 2. Materials can be added to the reaction barrel 1 through the feeding port 3 penetrated through the upper surface of the feeding block 2.
[0023] As a preferred technical solution of the present invention, a discharge port 8 is opened in the middle of the lower surface of the reaction barrel 1, and a control valve 9 is installed at the bottom end of the outer side surface of the reaction barrel 1, and the control valve 9 is connected to the discharge port 8. The synthetic material inside the reaction barrel 1 can be discharged in a controllable manner through the discharge port 8 and the control valve 9, thereby improving the operating convenience of the reaction device for producing and processing synthetic materials.
[0024] As a preferred technical solution of the utility model, support columns 10 are evenly fixedly installed on the lower end of the outer wall of the reaction barrel 1, and the reaction barrel 1 can be fixedly supported by the support columns 10, thereby improving the placement stability of the reaction device for producing and processing synthetic materials.
[0025] The working principle of the utility model is as follows: materials are added into the interior of the reaction barrel 1 through the feeding port 3, and then the motor 41 is started, so that the motor 41 drives the central shaft 43 to rotate through its output shaft and the coupling 42, and then the stirring rod 44 rotates inside the reaction barrel 1 to complete the stirring treatment of the materials in the reaction barrel. At the same time, the heating oil in the heating chamber 45 and the fluid chamber 46 is heated by the heating rod 6, so that the stirring rod 44 heats the materials inside the reaction barrel 1, and then the synthetic materials inside the reaction barrel 1 are controllably discharged through the discharge port 8 and the control valve 9.
[0026] The circuit connection involved in the utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and it belongs to the widely used existing technology.
[0027] Components not described in detail herein are prior art.
[0028] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in this field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the scope of protection of the present invention.
Claims
1. A reaction device for producing and processing synthetic materials, comprising a reaction barrel (1), characterized in that: A reaction mechanism (4) is installed inside the reaction barrel (1), a heater (5) is installed at the bottom of the inner cavity of the reaction barrel (1), the outer wall of the heater (5) is fixedly connected to the inner cavity side wall of the reaction barrel (1) through a fixing frame (7), the heating end of the heater (5) is fixedly connected to a heating rod (6), the other end of the heating rod (6) is installed in cooperation with the reaction mechanism (4), the reaction mechanism (4) comprises a motor (41), a coupling (42), a central axis (43), a stirring rod (44), a heating chamber (45) and a fluid chamber (46), the motor (41) is fixedly installed at the top of the outer wall of the reaction barrel (1), one end of the central axis (43) is connected to the heating rod (6) through a coupling, (42) is fixedly connected to the output shaft of the motor (41), the other end of the central axis (43) extends to the inner bottom end of the reaction barrel (1) and is installed in cooperation with the outer wall of the heater (5), a heating chamber (45) is provided inside the central axis (43), the stirring rod (44) is fixedly installed on the outer wall of the central axis (43), a fluid chamber (46) is provided inside the stirring rod (44), the fluid chamber (46) is connected to the heating chamber (45) and the fluid chamber (46) is filled with heating oil, the tail end of the heating rod (6) extends to the inside of the central axis (43) through the through hole on the lower surface of the central axis (43), and the through hole and the central axis (43) are sealed by a sealing ring.
2. The reaction device for producing and processing synthetic materials according to claim 1, characterized in that: A feeding block (2) is provided at the upper end of the outer wall of the reaction barrel (1), and a feeding port (3) is provided through the upper surface of the feeding block (2).
3. The reaction device for producing and processing synthetic materials according to claim 2, characterized in that: A discharge port (8) is provided in the middle of the lower surface of the reaction barrel (1), and a control valve (9) is installed at the bottom end of the outer side surface of the reaction barrel (1), and the control valve (9) is connected to the discharge port (8).
4. The reaction device for producing and processing synthetic materials according to claim 3, characterized in that: Support columns (10) are evenly and fixedly mounted on the lower end of the outer wall of the reaction barrel (1).
