Crushing device for edible mushroom processing
By designing an edible fungus crushing device including a plate, a lower hopper, a crushing mechanism, a carrier tray and a rotating mechanism, the problem of traditional crushing damage to the edible fungus tissue is solved, and multi-position cutting and crushing without crushing is achieved and Automatic discharge improves processing efficiency and convenience.
Patent Information
- Application Number
- CN202420478847.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The traditional edible fungus crushing device can easily damage the tissue structure of the edible fungus through crushing, affecting the chewing feeling after crushing.
A edible fungus crushing device including a plate, a lower hopper, a crushing mechanism, a material tray and a rotating mechanism is designed. By driving the crushing cutter plate to perform vertical reciprocating movement and rotation, the multi-position cutting and crushing of the material is achieved to avoid crushing. Damage, and automatic discharge and loading are achieved through dual-load pallet design and flip mechanism, improving processing continuity.
It effectively avoids tissue structure damage of edible fungi, achieves uniform cutting and crushing of materials, and improves processing efficiency and convenience.
Smart Images
Figure CN222240573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a crushing device for processing edible fungi. Background Art
[0002] During the food processing of edible fungi, the edible fungi need to be crushed by a crushing device to cut them into small pieces, increase the surface area, facilitate pickling, fermentation, etc., and better mix with condiments, leavening agents, etc.
[0003] At present, traditional crushing devices mostly use the rotation of multiple crushing rollers, and the materials pass through the gaps between the crushing rollers for rolling and crushing. In the above crushing process, after the edible fungus materials pass through the gaps between the crushing rollers, they will be crushed by the crushing rollers, which may cause tissue damage to the edible fungi, thereby affecting the chewing feeling of the edible fungi after crushing. Utility Model Content
[0004] The utility model provides a crushing device for processing edible fungi in order to solve the technical problem that the organizational structure of edible fungi is easily damaged by rolling and crushing with a crushing roller.
[0005] The utility model solves the above technical problems through the following technical solutions:
[0006] The utility model provides a crushing device for processing edible fungi, comprising a table plate, and also comprising: a lower hopper and a crushing mechanism, wherein the crushing mechanism is installed above one side of the table plate, and a trough body is opened on the other side plate surface of the table plate, and the top port of the lower hopper is fixedly engaged with the trough body; a loading tray, wherein the number of the loading trays is two, and the two loading trays are respectively located above the lower hopper and below the crushing mechanism; a rotating mechanism, wherein the rotating mechanism is installed to the middle part of the table plate, and the two loading trays are respectively arranged on both sides of the rotating mechanism, and are driven by rotation to swap the loading trays at the lower hopper and the crushing mechanism; a flipping mechanism is arranged between the loading tray and the rotating mechanism.
[0007] Preferably, the crushing mechanism includes a crushing cutter disc, a first spring, a cylinder and a cylinder; a first fixed frame is fixedly installed on the table plate, the cylinder is rotatably installed on the first fixed frame, a movable rod is connected with a clearance fit at the bottom port of the cylinder, the bottom end of the movable rod is fixedly connected to the top surface of the crushing cutter disc, a pressure plate is fixedly connected to the top end of the movable rod, and the pressure plate is installed in the cylinder with a clearance fit, and the bottom of the pressure plate is elastically connected to the bottom inner wall of the cylinder through the first spring; a second fixed frame is fixedly installed on the top of the first fixed frame, the second fixed frame is fixedly installed with a cylinder, a lower pressure plate is fixedly installed on the output shaft end of the cylinder, and the lower pressure plate is in contact with a ball arranged on the top surface of the pressure plate.
[0008] Preferably, a first motor is fixedly mounted on the top of the first fixing frame, a first synchronous wheel is fixedly sleeved on the output shaft end of the first motor, a second synchronous wheel is fixedly sleeved on the outer wall of the cylinder, and a synchronous belt is wound between the first synchronous wheel and the second synchronous wheel.
[0009] Preferably, the crushing knife disc is composed of a disc body and crushing knife bars; the number of the crushing knife bars is several, and the several crushing knife bars are fixedly installed on the bottom surface of the disc body at equal intervals.
[0010] Preferably, the rotating mechanism includes a second motor and a cross bar; the second motor is fixedly mounted on the bottom surface of the table, the output shaft end of the second motor is fixedly connected to a connecting rod, and the connecting rod passes through the table, and the top end of the connecting rod is fixedly connected to the middle of the cross bar.
[0011] Preferably, square grooves are provided at both ends of the crossbar, and the flip mechanism is arranged in the square grooves; a blocking plate is fixedly installed on the outer end of the square groove, and a rubber stopper is fixedly installed on the inner end surface of the square groove.
[0012] Preferably, the flipping mechanism includes a transmission box, a rack and a circular shaft; the transmission box is slidably installed in the square groove, the rack is fixedly installed in the square groove, and the rack is connected to the input part of the transmission box, the output part of the transmission box is connected to the circular shaft, the circular shaft is gap-fittedly connected to the circular hole opened on the blocking plate, and one end of the circular shaft is fixedly connected to the loading tray; a second spring is arranged in the square groove, and the blocking plate and the transmission box are elastically connected by the second spring.
[0013] Preferably, the transmission box includes a rectangular box, a rotating shaft, a cylindrical gear, a first bevel gear and a second bevel gear; the circular shaft is rotatably connected to the rectangular box, and one end of the circular shaft extends into the rectangular box, one end of the circular shaft is fixedly sleeved with the second bevel gear, the second bevel gear is meshingly connected with the first bevel gear, the first bevel gear is fixedly sleeved with the top end of the rotating shaft, and the rotating shaft is rotatably installed in the rectangular box, a cylindrical gear is fixedly sleeved on the rotating shaft, and the cylindrical gear is meshingly connected with the rack; both side walls of the rectangular box are provided with through grooves for the rack to pass through.
[0014] Preferably, a retaining ring is fixedly mounted on the top edge of the loading tray, and an iron column is fixedly mounted on the side of the loading tray away from the rotating mechanism.
[0015] Preferably, a side frame is fixedly mounted on one side wall of the table top, an extension rod is fixedly connected to the side frame, and an electromagnet adapted to the iron column is fixedly connected to the end of the extension rod.
[0016] On the basis of conforming to the common sense in the art, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present utility model.
[0017] The positive and progressive effects of the utility model are:
[0018] The above-mentioned crushing device for edible fungus processing, through the design of the crushing mechanism, drives the crushing cutter disc to move vertically and reciprocately, and rotates at the same time, to perform multi-position cutting and crushing of the material spread on the loading tray, so that the material is cut and crushed into small pieces. The material is not crushed during the crushing process, and its organizational structure will not be destroyed. Further, the overall design adopts a double loading tray. When a single loading tray is carrying out the crushing process, the other loading tray is simultaneously unloading and loading and spreading. After crushing, it is only necessary to rotate and exchange the two loading trays, thereby improving the continuity of the overall processing. Furthermore, a flipping mechanism is provided, which is used to flip and exchange the upper and lower sides of the loading tray during the unloading process. There is no need for manual unloading, which provides convenience for the unloading operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a structural schematic diagram of the rotating mechanism of the utility model.
[0021] Figure 3 It is a schematic diagram of the connection structure between the cylinder and the first motor of the utility model.
[0022] Figure 4 It is a schematic diagram of the structure inside the cylinder of the utility model.
[0023] Figure 5 It is a schematic diagram of the cross-sectional structure of the end of the cross bar of the utility model.
[0024] Figure 6 It is a schematic diagram of the structure inside the rectangular box of the utility model.
[0025] Figure 7 It is a structural schematic diagram of the crushing cutter disc of the utility model.
[0026] Figure 8 It is a structural schematic diagram of the cross section of the movable rod and the bottom end of the cylinder of the utility model.
[0027] Description of Reference Numerals
[0028] 1. Table; 2. Support frame; 3. First fixed frame; 4. Second fixed frame; 5. Lower hopper; 6. Cross bar; 7. Loading tray; 8. Stop ring; 9. Iron column; 10. Cylinder; 11. Cylinder; 12. First motor; 13. Movable rod; 14. Crushing disc; 1401. Disc body; 1402. Crushing blade; 15. Side frame; 16. Extension rod; 17. Electromagnet; 18. Second motor; 19. The first synchronous wheel; 20, the second synchronous wheel; 21, the synchronous belt; 22, the pressure plate; 23, the first spring; 24, the ball; 25, the lower pressure plate; 26, the circular shaft; 27, the square groove; 28, the blocking plate; 29, the rectangular box; 2901, the through groove; 30, the rubber stopper; 31, the second spring; 32, the rack; 33, the rotating shaft; 34, the cylindrical gear; 35, the first bevel gear; 36, the second bevel gear. DETAILED DESCRIPTION
[0029] The present invention is further described below by way of embodiments, but the present invention is not limited to the scope of the embodiments.
[0030] like Figure 1-8 As shown, a crushing device for processing edible fungi includes a table plate 1, and a support frame 2 is fixedly installed at the bottom of the table plate 1. The support frame 2 plays a role of raising the table plate 1 so that there is a certain height between the table plate 1 and the ground, providing an installation and unloading position for the lower hopper 5; it also includes: a lower hopper 5 and a crushing mechanism, the crushing mechanism is installed on the upper side of the table plate 1, and a trough body is opened on the other side plate surface of the table plate 1, and the top port of the lower hopper 5 is fixedly engaged with the trough body; a loading tray 7, the number of the loading trays 7 is two, and the two loading trays 7 are respectively located above the lower hopper 5 and below the crushing mechanism; a rotating mechanism, the rotating mechanism is installed to the middle of the table plate 1, and the two loading trays 7 are respectively arranged on both sides of the rotating mechanism, and are driven by rotation to swap the loading trays 7 at the lower hopper 5 and the crushing mechanism; a flipping mechanism is arranged between the loading tray 7 and the rotating mechanism.
[0031] The crushing mechanism includes a crushing cutter disc 14, a first spring 23, a cylinder 11 and a cylinder 10; a first fixed frame 3 is fixedly installed on the table plate 1, and the cylinder 11 is rotatably installed on the first fixed frame 3. The bottom port of the cylinder 11 is connected with a movable rod 13 with clearance fit, and the bottom end of the movable rod 13 is fixedly connected with the top surface of the crushing cutter disc 14, and the top end of the movable rod 13 is fixedly connected with a pressure plate 22, and the pressure plate 22 is installed in the cylinder 11 with clearance fit, and the bottom of the pressure plate 22 is elastically connected to the bottom inner wall of the cylinder 11 through the first spring 23; a second fixed frame 4 is fixedly installed on the top of the first fixed frame 3, and the cylinder 10 is fixedly installed on the second fixed frame 4, and a lower pressure plate 25 is fixedly installed on the output shaft end of the cylinder 10, and the lower pressure plate 25 is in contact with the ball 24 arranged on the top surface of the pressure plate 22; the pressure plate 22 is provided with a plurality of uniform holes for installing and placing the ball 24.
[0032] A first motor 12 is fixedly mounted on the top of the first fixing frame 3 , a first synchronous wheel 19 is fixedly sleeved on the output shaft end of the first motor 12 , a second synchronous wheel 20 is fixedly sleeved on the outer wall of the cylinder 11 , and a synchronous belt 21 is wound between the first synchronous wheel 19 and the second synchronous wheel 20 .
[0033] The crushing blade disc 14 is composed of a disc body 1401 and crushing blade bars 1402 ; there are a plurality of crushing blade bars 1402 , and the plurality of crushing blade bars 1402 are fixedly installed at the bottom surface of the disc body 1401 at equal intervals.
[0034] The rotating mechanism includes a second motor 18 and a cross bar 6; the second motor 18 is fixedly mounted on the bottom surface of the table 1, the output shaft end of the second motor 18 is fixedly connected to a connecting rod, and the connecting rod passes through the table 1, and the top end of the connecting rod is fixedly connected to the middle of the cross bar 6.
[0035] In the specific implementation, both ends of the crossbar 6 are provided with square grooves 27, and the flip mechanism is arranged in the square grooves 27; a plugging plate 28 is fixedly installed on the outer end of the square groove 27, and a rubber stopper 30 is fixedly installed on the inner end surface of the square groove 27. The flip mechanism includes a transmission box, a rack 32 and a circular shaft 26; the transmission box is slidably installed in the square groove 27, the rack 32 is fixedly installed in the square groove 27, and the rack 32 is connected to the input part of the transmission box, and the output part of the transmission box is connected to the circular shaft 26, and the circular shaft 26 is connected with the circular hole provided on the plugging plate 28 through clearance fit, and one end of the circular shaft 26 is fixedly connected to the loading tray 7; a second spring 31 is arranged in the square groove 27, and the plugging plate 28 and the transmission box are elastically connected through the second spring 31. The transmission box includes a rectangular box body 29, a rotating shaft 33, a cylindrical gear 34, a first bevel gear 35 and a second bevel gear 36; the circular shaft 26 is rotatably connected to the rectangular box body 29, and one end of the circular shaft 26 extends into the rectangular box body 29, one end of the circular shaft 26 is fixedly sleeved with the second bevel gear 36, the second bevel gear 36 is meshingly connected with the first bevel gear 35, the first bevel gear 35 is fixedly sleeved with the top end of the rotating shaft 33, and the rotating shaft 33 is rotatably installed in the rectangular box body 29, the rotating shaft 33 is fixedly sleeved with a cylindrical gear 34, and the cylindrical gear 34 is meshingly connected with the rack 32; both side walls of the rectangular box body 29 are provided with through grooves 2901 for the rack 32 to pass through; a side frame 15 is fixedly installed on one side wall of the table plate 1, the side frame 15 is fixedly connected with an extension rod 16, and the end of the extension rod 16 is fixedly connected with an electromagnet 17 adapted to the iron column 9.
[0036] Through the design of the above structure, the process of turning over and resetting the material can be realized by simply turning the electromagnet 17 on and off.
[0037] like Figure 1-2 As shown, the diameter of the top port of the lower hopper 5 is much larger than the diameter of the loading tray 7. This design facilitates the pouring of materials when turning over and prevents the materials from pouring out of the lower hopper 5.
[0038] A retaining ring 8 is fixedly mounted on the top edge of the loading tray 7 , and an iron column 9 is fixedly mounted on the side of the loading tray 7 away from the rotating mechanism.
[0039] Working principle: The first motor 12, the second motor 18, the electromagnet 17 and the cylinder 10 in the whole device are all connected to an external power supply and a control switch, and the cylinder 10 is connected to a driving air source;
[0040] Among them, the loading and unloading stations are located above the lower hopper 5. When the crushing process is being carried out, the uncrushed edible fungus material is laid flat on the loading tray 7 above the lower hopper 5 to realize loading. After the material is placed, the second motor 18 drives the cross bar 6 to rotate, specifically rotating 180°, so that the two loading trays 7 are swapped at the lower hopper 5 and the crushing mechanism. The loading tray 7 with uncrushed material is aligned with the crushing cutter disc 14, and the corresponding other loading tray 7 is moved to the top of the lower hopper 5, and the iron column 9 thereon is aligned with the end of the electromagnet 17; the cylinder 10 is extended and The pressure plate 22 is pressed downward by the lower pressure plate 25, so that the movable rod 13 moves downward under the guidance of the bottom port of the cylinder 11, and the crushing blade 1402 on the crushing blade disc 14 moves downward to cut and crush the material. At the same time, during the downward movement of the pressure plate 22, the first spring 23 is compressed. When the cylinder 10 contracts, the pressure plate 22 is driven to reset upward by the compression force of the first spring 23, so that the crushing blade disc 14 is separated from the material; through the above-mentioned drive, during the repeated contraction and retraction of the cylinder 10, the crushing blade disc 14 is reciprocated upward to perform repeated cutting and crushing;
[0041] At the same time, during the cutting and crushing process, the first motor 12 drives the first synchronous wheel 19 to rotate, and the cylinder 11 is driven by the synchronous belt 21 and the second synchronous wheel 20. Figure 8 As shown, the movable rod 13 is a non-round rod structure. When the cylinder 11 rotates, the movable rod 13 rotates together, so that the crushing disc 14 rotates by itself and continuously changes the cutting position, so that the material is cut and crushed into small pieces.
[0042] During the crushing process, the loading tray 7 moves to the top of the lower hopper 5. When it is empty, the material can be directly spread manually; when there is crushed material on it, the electromagnet 17 is energized, the electromagnet 17 generates a magnetic attraction, and the iron column 9 is magnetically attracted, so that the loading tray 7, the circular shaft 26 and the transmission box move closer to the electromagnet 17. During this process, the transmission box slides in the square groove 27 and compresses the second spring 31. During the sliding process of the transmission box, the cylindrical gear 34 walks on the rack 32, and drives the rotating shaft 33 and the first bevel gear 35 to rotate together through meshing drive, and then the meshing transmission of the first bevel gear 35 and the second bevel gear 36 makes the circular shaft 26 rotate, and the circular shaft 26 is fixedly connected to the loading tray 7, so that the loading tray 7 rotates with the circular shaft 26, specifically rotating 180°, so that the upper and lower surfaces of the loading tray 7 are adjusted, and automatic unloading is realized, and the material is poured into the lower hopper 5. By placing a receiving container under the lower hopper 5, the material can be received;
[0043] After unloading, the electromagnet 17 is powered off, and the elastic force of the second spring 31 is used to reset the transmission box, so that the transmission box slides in the square groove 27 until the transmission box contacts the rubber stopper 30. During this process, the gear moves on the rack 32 in the direction opposite to the above, and the loading tray 7 is turned over and reset through the transmission of the internal structure of the transmission box.
[0044] After unloading, the materials on the loading tray 7 are spread out to complete the loading operation; through the design of two loading trays 7, when one loading tray 7 is carrying out crushing processing, the other loading tray 7 is simultaneously unloading and loading and spreading. After crushing, only the two loading trays 7 need to be rotated and replaced, thereby improving the processing efficiency.
[0045] The utility model is not limited to the above-mentioned embodiments. Any changes in shape or structure are within the protection scope of the utility model. The protection scope of the utility model is defined by the attached claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the utility model, but these changes and modifications are within the protection scope of the utility model.
Claims
1. A crushing device for processing edible fungi, comprising a table (1), characterized in that: Also includes: A lower hopper (5) and a crushing mechanism, wherein the crushing mechanism is installed above one side of the table plate (1), a slot body is provided on the other side plate surface of the table plate (1), and a top port of the lower hopper (5) is fixedly engaged with the slot body; A loading tray (7), wherein the number of the loading trays (7) is two, and the two loading trays (7) are respectively located above the lower hopper (5) and below the crushing mechanism; A rotating mechanism is installed in the middle of the table (1); the two loading trays (7) are respectively arranged on both sides of the rotating mechanism, and are used to swap the loading trays (7) at the lower hopper (5) and the crushing mechanism through rotational drive; a flipping mechanism is arranged between the loading tray (7) and the rotating mechanism.
2. The edible fungus processing crushing device according to claim 1, characterized in that: The crushing mechanism comprises a crushing cutter disc (14), a first spring (23), a cylinder (11) and a cylinder (10); a first fixing frame (3) is fixedly mounted on the table plate (1), the cylinder (11) is rotatably mounted on the first fixing frame (3), a movable rod (13) is connected to the bottom end of the cylinder (11) in a clearance fit, the bottom end of the movable rod (13) is fixedly connected to the top surface of the crushing cutter disc (14), the top end of the movable rod (13) is fixedly connected to a pressure plate (22), and the pressure plate (22) is fixedly connected to the top surface of the crushing cutter disc (14). The pressure plate (22) is installed in the cylinder (11) with a clearance fit, and the bottom of the pressure plate (22) is elastically connected to the bottom inner wall of the cylinder (11) through a first spring (23); the top of the first fixing frame (3) is fixedly installed with a second fixing frame (4), the second fixing frame (4) is fixedly installed with a cylinder (10), and the output shaft end of the cylinder (10) is fixedly installed with a lower pressure plate (25), and the lower pressure plate (25) is in contact with a ball (24) arranged on the top surface of the pressure plate (22).
3. The edible fungus processing crushing device according to claim 2, characterized in that: A first motor (12) is fixedly mounted on the top of the first fixed frame (3); a first synchronous wheel (19) is fixedly sleeved on the output shaft end of the first motor (12); a second synchronous wheel (20) is fixedly sleeved on the outer wall of the cylinder (11); and a synchronous belt (21) is wound between the first synchronous wheel (19) and the second synchronous wheel (20).
4. The edible fungus processing crushing device according to claim 2, characterized in that: The crushing blade disc (14) is composed of a disc body (1401) and crushing blade bars (1402); the number of the crushing blade bars (1402) is several, and the several crushing blade bars (1402) are fixedly installed on the bottom surface of the disc body (1401) at equal intervals.
5. The edible fungus processing crushing device according to claim 1, characterized in that: The rotating mechanism comprises a second motor (18) and a cross bar (6); the second motor (18) is fixedly mounted on the bottom surface of the table (1), the output shaft end of the second motor (18) is fixedly connected to a connecting rod, and the connecting rod passes through the table (1), and the top end of the connecting rod is fixedly connected to the middle of the cross bar (6).
6. The edible fungus processing crushing device according to claim 5, characterized in that: Both ends of the cross bar (6) are provided with square grooves (27), and the turnover mechanism is arranged in the square groove (27); a blocking plate (28) is fixedly mounted on the outer end of the square groove (27), and a rubber stopper (30) is fixedly mounted on the inner end surface of the square groove (27).
7. The edible fungus processing crushing device according to claim 6, characterized in that: The turning mechanism comprises a transmission box, a rack (32) and a circular shaft (26); the transmission box is slidably installed in the square groove (27), the rack (32) is fixedly installed in the square groove (27), and the rack (32) is connected to the input part of the transmission box, the output part of the transmission box is connected to the circular shaft (26), the circular shaft (26) is connected to the circular hole provided on the blocking plate (28) by clearance fit, and one end of the circular shaft (26) is fixedly connected to the loading tray (7); a second spring (31) is arranged in the square groove (27), and the blocking plate (28) and the transmission box are elastically connected by the second spring (31).
8. The edible fungus processing crushing device according to claim 7, characterized in that: The transmission box comprises a rectangular box body (29), a rotating shaft (33), a cylindrical gear (34), a first bevel gear (35) and a second bevel gear (36); the cylindrical shaft (26) is rotatably connected to the rectangular box body (29), and one end of the cylindrical shaft (26) extends into the rectangular box body (29), one end of the cylindrical shaft (26) is fixedly sleeved with the second bevel gear (36), the second bevel gear (36) is meshingly connected with the first bevel gear (35), the first bevel gear (35) is fixedly sleeved with the top end of the rotating shaft (33), and the rotating shaft (33) is rotatably installed in the rectangular box body (29), the cylindrical gear (34) is fixedly sleeved on the rotating shaft (33), and the cylindrical gear (34) is meshingly connected with the rack (32); both side walls of the rectangular box body (29) are provided with through grooves (2901) for the rack (32) to pass through.
9. The edible fungus processing crushing device according to claim 1, characterized in that: A retaining ring (8) is fixedly mounted on the top edge of the loading tray (7), and an iron column (9) is fixedly mounted on the side of the loading tray (7) away from the rotating mechanism.
10. The edible fungus processing crushing device according to claim 9, characterized in that: A side frame (15) is fixedly mounted on one side wall of the table plate (1), an extension rod (16) is fixedly connected to the side frame (15), and an electromagnet (17) adapted to the iron column (9) is fixedly connected to the end of the extension rod (16).