Thermal spraying gun with temperature monitoring function

By integrating infrared temperature sensors and universal joint structures on the thermal spray gun, the problem of low temperature monitoring efficiency in thermal spray processing is solved, real-time temperature monitoring and automatic tracking are realized, and production efficiency is improved.

CN222240847UActive Publication Date: 2024-12-27WALKEN SURFACE TECH (SHANGHAI) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323539834.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-25
Publication Date
2024-12-27
Estimated Expiration
2033-12-25

AI Technical Summary

Technical Problem

In thermal spraying processing, real-time monitoring of workpiece temperature requires manual operation, resulting in reduced production efficiency and pause of beats, affecting processing efficiency.

Method used

A thermal spray spray gun with temperature monitoring was designed. A temperature sensor is installed on the main body of the spray gun, and an infrared temperature sensor is used to form a universal joint structure through the ball head and positioning bolts, allowing the temperature sensor to move with the spray gun head in real time and synchronously measure the spray area. and surrounding temperature.

Benefits of technology

Real-time monitoring and automatic adjustment of temperature during spraying is realized, processing efficiency is improved, and the temperature measurement position is allowed to be freely adjusted, reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222240847U_ABST
    Figure CN222240847U_ABST
Patent Text Reader

Abstract

The utility model discloses a thermal spraying gun with a temperature monitoring function, which comprises a spraying gun, a main body of the spraying gun is provided with at least two groups of symmetrical and axially-through round holes, the front parts of the round holes are provided with positioning bolts, the middle parts of the positioning bolts are provided with axially-through through holes, the front ends of the round holes are provided with step sections of which the diameters are increased, and the step sections are connected with the main body of the spraying gun. The step section is provided with internal threads used for being in matched and threaded connection with a positioning bolt, a ball-table-shaped cavity is formed between the inner end of the positioning bolt and a front end opening of the round hole, a matched ball head is arranged in the cavity, and a through temperature sensor is installed in the middle of the ball head in a threaded connection mode. The temperature sensor is arranged on the main body of the spray gun, the temperature sensor synchronously moves along with the gun head during hot spraying operation, the temperature of a spraying area and the temperature of the periphery of the spraying area are measured and monitored in real time, the machining efficiency is improved, and the temperature measuring position can be freely adjusted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of thermal spraying, in particular to a thermal spraying gun with temperature monitoring function. Background Art

[0002] Thermal spraying refers to heating and melting the coating material, atomizing it into extremely fine particles with high-speed airflow, and spraying it onto the surface of the workpiece at a very high speed to form a coating. According to the needs, different coating materials can be selected to obtain one or more properties such as wear resistance, corrosion resistance, oxidation resistance, and heat resistance. During thermal spraying, the temperature of the workpiece is a very important process parameter. At present, independent temperature monitoring instruments are generally used during spraying processing. After pausing, the temperature is measured manually, which affects the production rhythm and reduces the production efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a thermal spraying gun with temperature monitoring function to solve the problems mentioned in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a thermal spray gun with temperature monitoring, comprising a spray gun, the main body of the spray gun being provided with at least two groups of symmetrical and axially penetrating circular holes, a positioning bolt being installed at the front of the circular hole, an axially penetrating through hole being provided in the middle of the positioning bolt, a stage with a larger diameter being provided at the front end of the circular hole, the stage being provided with an internal thread for matching and screwing with the positioning bolt, a spherical table-shaped cavity being formed between the inner end of the positioning bolt and the front end of the circular hole, a matching ball head being provided in the cavity, and a penetrating temperature sensor being screwed and installed in the middle of the ball head.

[0005] Preferably, the axial cross-section of the cavity is a centrally symmetrical figure, and the two parts of the cavity are evenly distributed at the inner end of the positioning bolt and the front end of the circular hole.

[0006] Preferably, the temperature sensor is an infrared temperature sensor and the front end thereof extends from the end face of the positioning bolt.

[0007] Compared with the prior art, the utility model has the following beneficial effects: the utility model sets a temperature sensor on the main body of the spray gun, and during the hot spraying operation, it synchronously follows the movement of the gun head, measures and monitors the temperature of the spraying area and the surrounding area in real time, improves the processing efficiency, and the temperature measurement position can be freely adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the structure of the utility model;

[0009] Figure 2 for Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0010] Figure 3 It is a structural schematic diagram of a positioning bolt and a ball head of the utility model.

[0011] In the figure: 1, spray gun; 2, round hole; 3, positioning bolt; 4, ball head; 5, temperature sensor; 6, stage; 7, cavity. DETAILED DESCRIPTION

[0012] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0013] See also Figure 1-3 The utility model provides a technical solution: a thermal spray gun with temperature monitoring, including a spray gun 1, a main body of the spray gun 1 is provided with at least two groups of symmetrical and axially penetrating circular holes 2, a positioning bolt 3 is installed at the front of the circular hole 2, an axially penetrating through hole is provided in the middle of the positioning bolt 3, a stage 6 with an enlarged diameter is provided at the front end of the circular hole 2, and the stage 6 is provided with an internal thread for matching with the positioning bolt 3 for screw connection.

[0014] A spherical cavity 7 is formed between the inner end of the positioning bolt 3 and the front end of the circular hole 2. The axial section of the cavity 7 is a centrally symmetrical figure. The two parts of the cavity 7 are evenly distributed at the inner end of the positioning bolt 3 and the front end of the circular hole 2. A matching ball head 4 is arranged in the cavity 7. A penetrating temperature sensor 5 is screwed and installed in the middle of the ball head 4. The ball head 4 and the cavity 7 form a universal joint. Within the port range of the through hole, the temperature sensor 5 can be rotated in any direction to adjust the direction (i.e., the temperature measurement position area), and the direction of the temperature sensor 5 is maintained by the friction force on the ball head 4. The temperature sensor 5 adopts an infrared temperature sensor and the front end extends from the end face of the positioning bolt 3. The wire connected to the temperature sensor 5 is led out from the tail end of the circular hole 2.

[0015] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thermal spray gun with temperature monitoring, comprising a spray gun (1), characterized in that: The main body of the spray gun (1) is provided with at least two groups of symmetrical and axially penetrating circular holes (2), the front part of the circular hole (2) is equipped with a positioning bolt (3), the middle part of the positioning bolt (3) is equipped with an axially penetrating through hole, the front end of the circular hole (2) is provided with a stage (6) with a larger diameter, the stage (6) is provided with an internal thread for matching with the positioning bolt (3) and screwing, a spherical table-shaped cavity (7) is formed between the inner end of the positioning bolt (3) and the front end of the circular hole (2), a matching ball head (4) is arranged in the cavity (7), and a penetrating temperature sensor (5) is screwed and installed in the middle part of the ball head (4).

2. The thermal spray gun with temperature monitoring according to claim 1, characterized in that: The axial section of the cavity (7) is a centrally symmetrical figure, and the two parts of the cavity (7) are evenly distributed at the inner end of the positioning bolt (3) and the front end of the circular hole (2).

3. The thermal spray gun with temperature monitoring according to claim 2, characterized in that: The temperature sensor (5) is an infrared temperature sensor and its front end extends from the end surface of the positioning bolt (3).