Automobile accessory punch forming device
By designing a detachable upper and lower stamping inserts and guide systems, the problem of inaccurate overall replacement and positioning of the mold in the prior art is solved, extending the mold life and improving the stamping effect.
Patent Information
- Application Number
- CN202422893533.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In the existing stamping production of automotive sheet metal parts, the stamping bumps and the lower mold are integrated into a molded structure. When damaged, they need to be replaced as a whole, which increases costs and shortens the service life of the mold. The lack of precise positioning mechanism affects the stamping effect.
A stamping forming device for automobile accessories is designed, using removable upper convex stamping inserts and concave stamping inserts, combining guide rails and guide grooves for precise positioning, and is realized through removable guide rail copper blocks and wear-resistant blocks. Replace and adjust, use the feed cylinder to assist in the removal of molding accessories.
It realizes separate replacement and precise positioning of the mold, extends the service life of the mold, reduces replacement costs, and improves stamping effect.
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Figure CN222242241U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stamping and forming equipment, and more specifically relates to a stamping and forming device for automobile parts. Background Art
[0002] Auto parts are an important part of the automotive industry. They are the various units that make up the entire automobile and a product that serves the automobile. There are many types of auto parts, such as engine parts, transmission parts, brake parts, steering parts, running parts, ignition parts, fuel parts, cooling parts, lubrication parts, and electrical instrument parts.
[0003] At present, the stamping production of sheet metal parts of automobiles is completed by a press, and an upper mold and a lower mold are respectively fixed on the upper and lower surfaces of the press. The upper mold is provided with a stamping convex block, and the lower mold is provided with a stamping concave block. However, the stamping convex block and the upper mold, and the stamping concave block and the lower mold are all integrated molding structures. When the stamping convex block and the stamping concave block are damaged, the upper mold and the lower mold need to be replaced as a whole, which not only increases the cost, but also shortens the service life of the mold. In addition, there is a lack of positioning mechanism for the upper and lower molds, and the upper and lower molds are not accurately aligned, which affects the stamping effect. Utility Model Content
[0004] The utility model provides a stamping and forming device for automobile parts to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solutions:
[0006] A stamping and forming device for automobile parts comprises an upper die and a lower die respectively mounted on the upper and lower surfaces of a press machine, a detachable and replaceable upper convex stamping insert is provided in the middle of the bottom of the upper die, a mounting groove is provided in the middle of the top of the lower die, a detachable and replaceable lower concave stamping insert is provided in the mounting groove, a sinking concave platform is provided on the lower concave stamping insert, an upper convex stamping platform matched with the sinking concave platform is provided on the upper convex stamping insert, a forming side plate is provided on the outer side wall of the lower concave stamping insert away from the sinking concave platform, guide rails are provided on the left and right ends of the upper die, guide grooves matched with the guide rails are provided on the left and right ends of the top of the lower die, and detachable guide rail copper blocks are fixed on the wall surfaces where the guide rails and the guide grooves match.
[0007] As a preferred embodiment, adjustment blocks are provided on the outer side of the left end and the left and right sides of the front end of the installation groove. The adjustment blocks are provided with positioning columns for positioning the edges of the accessories. The adjustment blocks are provided with adjusting bolts for fixing them to the lower mold, which can quickly position the two side walls of the accessories.
[0008] As a preferred embodiment, the adjustment blocks are provided with strip holes, and the adjusting bolts are located in the strip holes, so as to facilitate the adjustment of the position of the positioning column.
[0009] As a preferred embodiment, positioning grooves are provided on the left inner wall and the rear inner wall of the installation groove, and a removable and replaceable positioning wear-resistant block 1 is fixed in the positioning groove. A removable and replaceable positioning wear-resistant block 2 that cooperates with the positioning wear-resistant block 1 is provided on the side wall of the upper convex stamped insert. The positioning wear-resistant block 1 and the positioning wear-resistant block 2 are cooperated for stamping and sliding connection, and can be removed and replaced after wear.
[0010] As a preferred embodiment, the four top corners of the lower mold are fixed with limiting columns by bolts, which can limit the bottom of the lower mold and prevent the lower mold from being pressed down too much, causing damage to the upper parts of the upper mold.
[0011] As a preferred embodiment, a placement hole is provided on the lower mold beside each limiting column for placing the limiting column, and when the limiting column is not in use, the limiting column can be embedded in the placement hole.
[0012] As a preferred embodiment, a positioning hole 1 connected to the installation groove is provided on the front and rear side walls of the lower mold, and a positioning hole 2 is provided on the front and rear side walls of the concave stamping insert. A positioning pin is provided in the positioning hole 1 and inserted into the positioning hole 2. The positioning pin can be used to position the concave stamping insert on the lower mold to prevent the concave stamping insert from being lifted up when the upper mold rises after stamping.
[0013] As a preferred embodiment, the front and rear outer side walls of the lower mold and the upper mold are fixed with hanging pins to facilitate the lifting of the upper mold and the lower mold, the front and rear side walls of the lower mold and the upper mold are provided with open grooves, T-bolts are provided in the open grooves, the upper table and the lower table are provided with T-slide grooves for the T-bolts to slide, and locking nuts are provided on the T-bolts to facilitate the installation and fixation of the upper mold and the lower mold.
[0014] As a preferred embodiment, a plurality of ejection holes are provided on the upper convex stamping insert, and an ejection pin is provided in the ejection hole. The lower part of the ejection pin passes through the upper convex stamping insert and is fixedly connected with a ejection cylinder. The ejection cylinder is fixed on the upper mold. After the stamping is completed, when the upper mold rises, the ejection cylinder is used to drive the ejection pin to extend, and the forming accessories buckled on the upper convex stamping insert are pushed down to prevent them from rising with the upper convex stamping insert.
[0015] As a preferred embodiment, a plurality of ejection holes 2 are provided on the concave stamping insert, and ejection pins 2 are provided in the ejection holes 2. The lower part of the ejection pins 2 passes through the concave stamping insert and is fixedly connected to ejection cylinders 2. The ejection cylinders 2 are fixed on the lower mold. After the stamping is completed, after the upper mold rises, the ejection cylinders 2 are used to drive the ejection pins 2 to extend, and the molded parts in the concave stamping insert are ejected, so as to facilitate the removal of the parts.
[0016] Technical effects and advantages of the utility model:
[0017] A detachable and replaceable upper convex stamping insert is provided in the middle of the bottom of the upper mold, and an installation groove is provided in the middle of the top of the lower mold, and a detachable and replaceable lower concave stamping insert is provided in the installation groove. When the upper convex stamping insert and the lower concave stamping insert are damaged, they can be replaced without replacing the upper mold and the lower mold as a whole, which saves cost and extends the service life of the mold. The upper mold and the lower mold are provided with guide rails and guide grooves for positioning and guiding. The upper convex stamping insert and the lower concave stamping insert are positioned more accurately to ensure the stamping effect. Removable guide rail copper blocks are fixed on the wall surface where the guide rails and the guide grooves cooperate, which can be easily replaced. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 This is a rear view structural diagram of the utility model;
[0020] Figure 3 This is a left-side structural schematic diagram of the utility model;
[0021] Figure 4 Schematic diagram of the three-dimensional structure of the upper mold Figure 1 ;
[0022] Figure 5 Schematic diagram of the three-dimensional structure of the upper mold Figure 2 ;
[0023] Figure 6 Schematic diagram of the rear view structure of the upper mold;
[0024] Figure 7 Schematic diagram of the three-dimensional structure of the lower mold Figure 1 ;
[0025] Figure 8 Schematic diagram of the three-dimensional structure of the lower mold Figure 2 ;
[0026] Fig. 9 It is a schematic diagram of the main structure of the lower mold;
[0027] Fig.10 for Figure 7 Schematic diagram of some structures;
[0028] The accompanying drawings are marked as follows: 1. upper table; 2. lower table; 3. T-shaped slide; 4. upper mold; 5. hanging pin; 6. lower mold; 7. opening groove; 8. limiting column; 9. guide rail; 10. guide rail copper block; 11. guide groove; 12. positioning pin; 13. upper convex stamping insert; 14. ejector pin one; 15. upper convex press table; 16. ejector cylinder one; 17. positioning wear-resistant block two; 18. placement hole; 19. positioning wear-resistant block one; 20. sinking concave table; 21. ejector pin two; 22. concave stamping insert; 23. forming side plate; 24. positioning column; 25. adjustment block; 26. ejector cylinder two. DETAILED DESCRIPTION
[0029] The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still fall within the scope of protection of the present application.
[0030] Embodiment 1, as Figures 1 to 10 As shown, the utility model is a stamping and forming device for automobile parts, comprising an upper mold 4 and a lower mold 6 respectively mounted on an upper table 1 and a lower table 2 of a press machine, a detachable and replaceable upper convex stamping insert 13 is provided in the middle of the bottom of the upper mold 4, the upper convex stamping insert 13 is fixed to the upper mold 4 by bolts, a mounting groove is provided in the middle of the top of the lower mold 6, a detachable and replaceable lower concave stamping insert 22 is provided in the mounting groove, a sinking concave platform 20 is provided on the lower concave stamping insert 22, an upper convex stamping platform 15 matched with the sinking concave platform 20 is provided on the upper convex stamping insert 13, a forming side plate 23 is provided on the outer side wall of the lower concave stamping insert 22 away from the sinking concave platform 20, guide rails 9 are provided on the left and right ends of the upper mold 4, guide grooves 11 matched with the guide rails 9 are provided on the left and right ends of the top of the lower mold 6, and detachable guide rail copper blocks 10 are fixed on the wall surfaces where the guide rails 9 and the guide grooves 11 match.
[0031] During installation, the upper mold 4 is fixed on the upper table 1 of the press, and the lower mold 6 is fixed on the lower table 2 of the press. The model of the press is JK36-400F / 6.
[0032] During operation, the press drives the upper mold 4 to rise and places the accessories on the top of the forming side plate 23. After adjusting the position, the press drives the upper mold 4 to descend. When it descends to a certain position, the guide rail 9 and the guide groove 11 first contact and cooperate to guide and position. Then, as the upper mold 4 continues to descend, the convex stamping insert 13 will press the accessories to deform and enter the concave stamping insert 22. The convex stamping insert 13 and the concave stamping insert 22 cooperate to complete the stamping and forming of the accessories. Then the press drives the upper mold 4 to rise and the formed accessories can be removed. When the convex stamping insert 13 and the concave stamping insert 22 are damaged, they can be removed and replaced separately to save costs. When the guide rail 9 and the guide groove 11 are severely worn and affect the accuracy, the lower guide rail copper block 10 can be removed separately for replacement.
[0033] Embodiment 2, based on embodiment 1, adjustment blocks 25 are provided on the left outer side of the installation groove and the left and right sides of the front end, and the adjustment blocks 25 are provided with positioning columns 24 on the edge of the positioning accessory, and the adjustment blocks 25 are provided with adjustment bolts for fixing it to the lower mold 6.
[0034] The adjustment block 25 is provided with a strip hole, and the adjustment bolt is in the strip hole. When installing the positioning column 24, the adjustment bolt can be loosened, and then the position of the adjustment block 25 is adjusted, thereby adjusting the position of the positioning column 24, and the adjustment bolt is tightened after adjustment. When placing the accessory, the bottom of the accessory is supported on the top of the molding side plate 23, and the front side wall of the accessory is attached to the inner side of the two positioning columns 24 on the front left and right, and the left side wall of the accessory is attached to the inner side of the positioning column 24 on the left side, so that the positioning of the accessory is quickly completed.
[0035] The left inner wall and the rear inner wall of the installation groove are both provided with positioning grooves, in which a detachable and replaceable positioning wear-resistant block 19 is fixed, and the side wall of the upper convex stamping insert 13 is provided with a detachable and replaceable positioning wear-resistant block 2 17 that cooperates with the positioning wear-resistant block 19.
[0036] The four top corners of the lower mold 6 are all fixed with limiting columns 8 by bolts.
[0037] Each of the lower molds 6 beside the limit column 8 is provided with a placement hole 18 for placing the limit column 8. Before working, the limit column 8 can be taken out from the placement hole 18, and then fixed to the threaded holes at the four corners of the top of the lower mold 6 by bolts. When the upper mold 4 is pressed down to the top of the limit column 8, it will not be pressed down due to the obstruction.
[0038] The front and rear side walls of the lower mold 6 are both provided with positioning holes 1 connected to the installation groove, and the front and rear side walls of the concave punch insert 22 are provided with positioning holes 2, and the positioning hole 1 is provided with a positioning pin 12 inserted into the positioning hole 2. After the concave punch insert 22 is installed in the installation groove, the positioning pin 12 is inserted into the positioning hole 1, and the positioning pin 12 extends into the positioning hole 2 to complete the positioning.
[0039] The front and rear outer walls of the lower mold 6 and the upper mold 4 are both fixed with hanging pins 5, the front and rear side walls of the lower mold 6 and the upper mold 4 are both provided with open grooves 7, T-bolts are arranged in the open grooves 7, the upper table 1 and the lower table 2 are both provided with T-slots 3 for the T-bolts to slide, and locking nuts are arranged on the T-bolts.
[0040] The upper convex stamping insert 13 is provided with a plurality of ejecting holes, and an ejecting pin 14 is provided in each of the ejecting holes. The lower part of the ejecting pin 14 passes through the upper convex stamping insert 13 and is fixedly connected to an ejecting cylinder 16, which is fixed to the upper mold 4. After the stamping is completed, when the upper mold 4 rises, the ejecting cylinder 16 is used to drive the ejecting pin 14 to extend, and the molding accessories buckled on the upper convex stamping insert 13 are pushed down to prevent them from rising with the upper convex stamping insert 13.
[0041] The concave stamping insert 22 is provided with a plurality of ejecting holes 2, and the ejecting pins 21 are arranged in the ejecting holes 2. The lower part of the ejecting pins 21 passes through the concave stamping insert 22 and is fixedly connected with the ejecting cylinders 26, which are fixed on the lower mold 6. After the stamping is completed, after the upper mold 4 rises, the ejecting cylinders 26 are used to drive the ejecting pins 21 to extend, and the molded parts in the concave stamping insert 22 are ejected, so as to facilitate the removal of the parts.
[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
[0043] In the description of the present invention, the terms "inside", "outside", "longitudinal", "lateral", "upper", "lower", "top", "bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.
Claims
1. A stamping and forming device for automobile parts, comprising an upper die (4) and a lower die (6) respectively mounted on an upper table (1) and a lower table (2) of a press, characterized in that: A detachable and replaceable upper convex punching insert (13) is provided in the middle of the bottom of the upper mold (4), a mounting groove is provided in the middle of the top of the lower mold (6), a detachable and replaceable lower concave punching insert (22) is provided in the mounting groove, a sinking concave platform (20) is provided on the lower concave punching insert (22), an upper convex punching platform (15) matching with the sinking concave platform (20) is provided on the upper convex punching insert (13), a forming side plate (23) is provided on the outer side wall of the lower concave punching insert (22) away from the sinking concave platform (20), guide rails (9) are provided at the left and right ends of the upper mold (4), and guide grooves (11) matching with the guide rails (9) are provided at the left and right ends of the top of the lower mold (6), and detachable guide rail copper blocks (10) are fixed on the matching wall surfaces of the guide rails (9) and the guide grooves (11).
2. The stamping and forming device for automobile parts according to claim 1, characterized in that: Adjustment blocks (25) are provided on the left outer side of the mounting groove and on both left and right sides of the front end. The adjustment blocks (25) are provided with positioning columns (24) at the edge of the positioning fitting. The adjustment blocks (25) are provided with adjustment bolts for fixing them on the lower mold (6).
3. The stamping and forming device for automobile parts according to claim 2, characterized in that: The adjusting block (25) is provided with a strip hole, and the adjusting bolt is located in the strip hole.
4. The stamping and forming device for automobile parts according to claim 2, characterized in that: The left inner wall and the rear inner wall of the installation groove are both provided with positioning grooves, in which a detachable and replaceable positioning wear-resistant block 1 (19) is fixed, and a detachable and replaceable positioning wear-resistant block 2 (17) cooperating with the positioning wear-resistant block 1 (19) is provided on the side wall of the convex stamping insert (13).
5. The stamping and forming device for automobile parts according to claim 1, characterized in that: The four top corners of the lower mold (6) are fixed with limit columns (8) by bolts.
6. The stamping and forming device for automobile parts according to claim 5, characterized in that: A placement hole (18) for placing each limiting column (8) is provided on the lower mold (6) next to the limiting column (8).
7. The stamping and forming device for automobile parts according to claim 1, characterized in that: The front and rear side walls of the lower mold (6) are both provided with a first positioning hole connected to the mounting groove, the front and rear side walls of the concave punch insert (22) are provided with a second positioning hole, and the first positioning hole is provided with a positioning pin (12) inserted into the second positioning hole.
8. The stamping and forming device for automobile parts according to claim 1, characterized in that: A hanging pin (5) is fixed on the front and rear outer side walls of the lower mold (6) and the upper mold (4), an opening groove (7) is provided on the front and rear side walls of the lower mold (6) and the upper mold (4), a T-bolt is provided in the opening groove (7), and a T-shaped slide groove (3) for the T-shaped bolt to slide is provided on the upper table (1) and the lower table (2), and a locking nut is provided on the T-shaped bolt.
9. The automobile parts stamping and forming device according to claim 1, characterized in that: The upper convex punch insert (13) is provided with a plurality of ejection holes, and an ejection pin (14) is provided in each of the ejection holes. The lower portion of the ejection pin (14) passes through the upper convex punch insert (13) and is fixedly connected to an ejection cylinder (16). The ejection cylinder (16) is fixed to the upper mold (4).
10. The stamping and forming device for automobile parts according to claim 1, characterized in that: A plurality of ejection holes (2) are provided on the concave punch insert (22), and ejection pins (21) are provided in the ejection holes. The lower portion of the ejection pins (21) passes through the concave punch insert (22) and is fixedly connected to ejection cylinders (26). The ejection cylinders (26) are fixed on the lower mold (6).
Citation Information
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