Rapid casting cooling device for casting machining

Abstract

The utility model is applicable to the technical field of casting cooling devices, and provides a quick casting cooling device for casting processing, which comprises a buffer tank, the cooling box is fixed at the top of the buffer box; the multiple baffles are all installed in the cooling box and divide the inner space of the cooling box into a cooling pond, a buffer pond and a cooling pond, and the water temperature in the cooling pond, the water temperature in the buffer pond and the water temperature in the cooling pond are increased from low to high; and a plurality of temperature sensors, wherein the plurality of temperature sensors are arranged on the cooling box. According to the rapid casting cooling device for casting machining, it can be guaranteed that the casting is rapidly cooled, meanwhile, the situation that the surface of the casting is cracked due to the too large temperature difference is avoided, safety is high, and meanwhile cooling water at different temperatures can be recycled, so that energy is saved.

Description

Technical Field

[0001] The utility model belongs to the technical field of casting cooling devices, in particular to a casting rapid cooling device used for casting processing. Background Art

[0002] Castings are metal shaped objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain objects with a certain shape, size and performance. Castings are widely used and have been applied to hardware and the entire mechanical and electronic industry, and their use is becoming an ever-expanding trend. Specifically, they are used in construction, hardware, equipment, engineering machinery and other large machinery, machine tools, ships, aerospace, automobiles, locomotives, electronics, computers, electrical appliances, lamps and other industries.

[0003] After the casting is formed, it needs to be cooled before continuing the subsequent process. The existing cooling method is mostly to immerse or rinse the casting in cold water, which not only has a poor cooling effect but also easily causes cracks on the casting surface. Utility Model Content

[0004] The utility model provides a rapid casting cooling device for casting processing, aiming to solve the problem that directly immersing or flushing the casting with cold water, which is proposed in the background art, not only has poor cooling effect but also easily causes surface cracks of the casting.

[0005] To solve the above problems, the utility model is implemented as follows: a device for quickly cooling castings for casting processing, comprising: a buffer box; a cooling box, the cooling box is fixed on the top of the buffer box; a plurality of baffles, the plurality of baffles are installed in the cooling box and divide the internal space of the cooling box into a cooling pool, a buffer pool and a cooling pool, and the water temperatures in the cooling pool, the buffer pool and the cooling pool are from low to high; a plurality of temperature sensors, the plurality of temperature sensors are arranged on the cooling box, and the detection probes of the plurality of temperature sensors extend into the cooling pool, the buffer pool and the cooling pool respectively; an adjusting component, the adjusting component is arranged on the buffer box, and the adjusting component is used to adjust the height and position of the casting.

[0006] Preferably, the adjusting assembly includes multiple cylinders, a top cover, a threaded rod, a first motor, a slider and multiple metal ropes, the multiple cylinders are fixedly mounted on the buffer box, the top cover is fixedly mounted on the output rods of the multiple cylinders, the threaded rod is rotatably mounted on the top cover, the first motor is fixedly mounted on the top cover, the output shaft of the first motor is fixedly connected to the threaded rod, the slider is threadedly sleeved on the threaded rod, the multiple metal ropes are fixed to the bottom of the slider, and the bottoms of the multiple metal ropes are fixed with hooks.

[0007] Preferably, two first water pumps are fixed to the bottom of the cooling box, and the liquid inlet ends of the two first water pumps extend into the cooling pool and the buffer pool respectively. The discharge ends of the two first water pumps are fixed with drain pipes, and the two drain pipes extend into the buffer pool and the cooling pool respectively.

[0008] Preferably, a metal plate is fixed in the buffer tank, a second water pump is provided on the top of the metal plate, a liquid replenishing pipe is fixed to the discharge end of the second water pump, and the liquid replenishing pipe extends into the cooling pool.

[0009] Preferably, an opening is provided on one side of the buffer box, a plurality of limit rods are fixedly installed on the bottom inner wall of the buffer box, two ice storage boxes are movably placed in the buffer box, the two ice storage boxes are respectively in contact with the plurality of limit rods, and both of the two ice storage boxes are provided with observation windows.

[0010] Preferably, a stirring rod is rotatably mounted on the metal plate, a second motor is fixed to the bottom of the metal plate, bevel gears are fixedly mounted on the output shafts of the stirring rod and the second motor, and the two bevel gears are meshed with each other.

[0011] Preferably, a plurality of balls are embedded on the top of the slider, and the plurality of balls are in contact with the bottom of the top cover. The first water pump and the second water pump are both hot water pumps. A drain pipe is provided at the bottom of the cooling pool, and an electric valve is provided on the drain pipe.

[0012] Compared with the related art, the rapid cooling casting device for casting processing provided by the utility model has the following beneficial effects:

[0013] Compared with the prior art, the rapid cooling casting device for casting processing provided by the present invention can realize gradual cooling of the casting by setting a cooling pool, a buffer pool and a cooling pool, and can ensure the integrity of the casting surface while ensuring the rapid cooling effect. By setting a first water pump and a second water pump, the cooling water in the buffer box, the cooling pool, the buffer pool and the cooling pool can be recycled, and there is no need to heat the cooling water, thereby saving energy. By setting a first motor, a threaded rod and a slider, the casting can be gradually transferred. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the main cross-sectional structure of a rapid cooling casting device for casting processing provided by the utility model;

[0015] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.

[0016] Figure 3 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG.

[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the cooling box in the utility model.

[0018] Figure numerals: 1. buffer box; 2. cooling box; 3. baffle; 4. cooling pool; 5. buffer pool; 6. cooling pool; 7. temperature sensor; 8. cylinder; 9. top cover; 10. threaded rod; 11. first motor; 12. slider; 13. metal rope; 14. hook; 15. first water pump; 16. drain pipe; 17. second water pump; 18. liquid replenishing pipe; 19. metal plate; 20. stirring rod; 21. second motor; 22. bevel gear; 23. limit rod; 24. ice storage box. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model provides a rapid cooling casting device for casting processing, such as Figure 1-4As shown, the rapid cooling casting device for casting processing includes: a buffer box 1; a cooling box 2, the cooling box 2 is fixed on the top of the buffer box 1; a plurality of baffles 3, the plurality of baffles 3 are installed in the cooling box 2 and divide the internal space of the cooling box 2 into a cooling pool 4, a buffer pool 5 and a cooling pool 6, and the water temperatures in the cooling pool 4, the buffer pool 5 and the cooling pool 6 are from low to high; a plurality of temperature sensors 7, the plurality of temperature sensors 7 are arranged on the cooling box 2, and the detection probes of the plurality of temperature sensors 7 extend to the cooling pool 4, the buffer pool 5 and the cooling pool 6 respectively; an adjusting component, the adjusting component is arranged on the buffer box 1, and the adjusting component is used to adjust the height and position of the casting.

[0022] In this embodiment, the buffer box 1 serves as the bottom support of the entire device and plays a role in stabilizing the device. It can also store cold water. The cooling box 2 has multiple baffles 3 inside so that the water temperature in the cooling box 2 can form a gradient from low to high, which is beneficial to reduce temperature difference stress and prevent surface cracking during the gradual cooling of the casting. The temperature sensor 7 can detect the water temperature in each pool in real time, providing data support for the precise control of the cooling process.

[0023] In a further preferred embodiment of the utility model, the adjusting assembly includes multiple cylinders 8, a top cover 9, a threaded rod 10, a first motor 11, a slider 12 and multiple metal ropes 13, the multiple cylinders 8 are fixedly mounted on the buffer box 1, the top cover 9 is fixedly mounted on the output rods of the multiple cylinders 8, the threaded rod 10 is rotatably mounted on the top cover 9, the first motor 11 is fixedly mounted on the top cover 9, the output shaft of the first motor 11 is fixedly connected to the threaded rod 10, the slider 12 is threadedly sleeved on the threaded rod 10, the multiple metal ropes 13 are fixed to the bottom of the slider 12, and the bottoms of the multiple metal ropes 13 are fixed with hooks 14.

[0024] In this embodiment, multiple cylinders 8 are fixedly installed on the buffer box 1. They serve as the main power source and can drive the lifting and lowering movement of the top cover 9. This design makes the height adjustment of the casting more flexible and precise. When the first motor 11 is started, it can drive the threaded rod 10 to rotate. When the threaded rod 10 rotates, the slider 12 can move on the threaded rod 10. This design can convert rotational motion into linear motion, further expanding the function of the adjustment component. The hook 14 can conveniently connect and fix the casting. When the slider 12 moves on the threaded rod 10, the metal rope 13 and the hook 14 will also move accordingly, thereby realizing precise adjustment of the casting position.

[0025] In a further preferred embodiment of the utility model, two first water pumps 15 are fixed to the bottom of the cooling box 2, and the liquid inlet ends of the two first water pumps 15 extend into the cooling pool 4 and the buffer pool 5 respectively, and the discharge ends of the two first water pumps 15 are fixed with discharge pipes 16, and the two discharge pipes 16 extend into the buffer pool 5 and the cooling pool 6 respectively.

[0026] In this embodiment, the coolant circulation between the cooling pool 4, the buffer pool 5 and the cooling pool 6 is realized through the cooperation of the two first water pumps 15 and the two drainage pipes 16. Specifically, after the first water pump 15 extracts the coolant from the cooling pool 4, it is transported to the buffer pool 5 through the drainage pipe 16, so that the temperature of the coolant in the buffer pool 5 is reduced. Similarly, the coolant extracted from the buffer pool 5 is transported to the cooling pool 6, further realizing the recycling of the coolant. This design of coolant circulation not only improves the utilization rate of the coolant and reduces the production cost, but also helps to maintain the stability of the water temperature in the cooling pool 4, the buffer pool 5 and the cooling pool 6. The stable water temperature is conducive to the uniform cooling of the casting and avoids casting quality problems caused by temperature fluctuations.

[0027] In a further preferred embodiment of the utility model, a metal plate 19 is fixed in the buffer box 1, a second water pump 17 is provided on the top of the metal plate 19, a liquid replenishing pipe 18 is fixed to the discharge end of the second water pump 17, and the liquid replenishing pipe 18 extends into the cooling pool 4.

[0028] In this embodiment, the metal plate 19 not only plays a supporting and fixing role, but also serves as a partition layer, so that the space inside the buffer box 1 is more reasonably utilized. The second water pump 17 can transport the liquid above the metal plate 19 to the cooling pool 4 through the refilling pipe 18, thereby realizing the refilling operation of the cooling pool 4. Through the refilling operation, it can be ensured that the coolant in the cooling pool 4 always maintains a sufficient amount to avoid affecting the cooling effect due to insufficient coolant.

[0029] In a further preferred embodiment of the utility model, an opening is provided on one side of the buffer box 1, and a plurality of limit rods 23 are fixedly installed on the bottom inner wall of the buffer box 1. Two ice storage boxes 24 are movably placed in the buffer box 1, and the two ice storage boxes 24 are respectively in contact with the plurality of limit rods 23, and both of the two ice storage boxes 24 are provided with observation windows.

[0030] In this embodiment, the opening enables the operator to easily put items into or take them out of the buffer box 1, thereby improving the convenience of operation. The setting of the limit rod 23 plays a role in positioning and limiting the movement of the ice storage box 24. When the ice storage box 24 is placed in the buffer box 1, they will contact these limit rods 23, thereby ensuring the stability and position accuracy of the ice storage box 24 in the buffer box 1. The ice storage box 24 can not only be used to store ice cubes, but also can cool down the buffer box 1 and the air around it through the cooling material inside it. Through the observation window, the operator can clearly see the consumption of ice cubes inside the ice storage box 24, so as to replenish or replace them in time.

[0031] In a further preferred embodiment of the utility model, a stirring rod 20 is rotatably mounted on the metal plate 19, a second motor 21 is fixed to the bottom of the metal plate 19, bevel gears 22 are fixedly mounted on the output shafts of the stirring rod 20 and the second motor 21, and the two bevel gears 22 are meshed with each other.

[0032] In this embodiment, when the second motor 21 is started, it can transmit the rotational force to the stirring rod 20 through the transmission mechanism of the bevel gear 22, thereby driving the stirring rod 20 to rotate. Through the rotation of the stirring rod 20, the liquid above the metal plate 19 can be effectively stirred to make its temperature more uniform.

[0033] In a further preferred embodiment of the utility model, a plurality of balls are inlaid on the top of the slider 12, and the plurality of balls are in contact with the bottom of the top cover 9. The first water pump 15 and the second water pump 17 are both hot water pumps. A sewage pipe is provided at the bottom of the cooling pool 6, and an electric valve is provided on the sewage pipe.

[0034] In this embodiment, when the slider 12 slides on the top cover 9, the ball bearings can reduce friction resistance, making the sliding smoother and more stable, which not only improves the movement efficiency of the adjustment component, but also reduces wear and extends the service life. The design of the hot water pump enables these water pumps to better adapt to high temperature environments, ensuring stable and efficient operation during the cooling process. The drain pipe allows the sewage and impurities in the cooling pool 6 to be discharged conveniently and quickly. By controlling the switch of the electric valve, the dirt in the cooling pool 6 can be regularly cleaned and discharged to ensure the cleanliness and normal operation of the cooling system.

[0035] To sum up, compared with the related art, the present device can realize gradual cooling of the casting by setting the cooling pool 4, the buffer pool 5 and the cooling pool 6, and can ensure the integrity of the casting surface while ensuring the rapid cooling effect. By setting the first water pump 15 and the second water pump 17, the cooling water in the buffer box 1, the cooling pool 4, the buffer pool 5 and the cooling pool 6 can be recycled, and there is no need to heat the cooling water, thereby saving energy. By setting the first motor 11, the threaded rod 10 and the slider 12, the gradual transfer of the casting can be realized.

[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0037] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A casting rapid cooling device for casting processing, characterized in that: include: Buffer box; A cooling box, wherein the cooling box is fixed on the top of the buffer box; A plurality of baffles, each of which is installed in the cooling box and divides the internal space of the cooling box into a cooling pool, a buffer pool and a cooling pool, and the water temperatures in the cooling pool, the buffer pool and the cooling pool are from low to high; A plurality of temperature sensors, wherein the plurality of temperature sensors are arranged on the cooling box, and detection probes of the plurality of temperature sensors extend into the cooling pool, the buffer pool and the cooling pool respectively; An adjusting component is arranged on the buffer box and is used for adjusting the height and position of the casting.

2. The rapid cooling casting device for casting processing according to claim 1, characterized in that: The adjusting assembly includes a plurality of cylinders, a top cover, a threaded rod, a first motor, a slider and a plurality of metal ropes. The plurality of cylinders are fixedly mounted on the buffer box, the top cover is fixedly mounted on the output rods of the plurality of cylinders, the threaded rod is rotatably mounted on the top cover, the first motor is fixedly mounted on the top cover, the output shaft of the first motor is fixedly connected to the threaded rod, the slider is threadedly sleeved on the threaded rod, the plurality of metal ropes are fixed on the bottom of the slider, and hooks are fixed on the bottom of the plurality of metal ropes.

3. The rapid cooling casting device for casting processing according to claim 2, characterized in that: Two first water pumps are fixed at the bottom of the cooling box, and the liquid inlet ends of the two first water pumps extend into the cooling pool and the buffer pool respectively. The discharge ends of the two first water pumps are fixed with discharge pipes, and the two discharge pipes extend into the buffer pool and the cooling pool respectively.

4. The rapid cooling casting device for casting processing according to claim 3, characterized in that: A metal plate is fixed in the buffer box, a second water pump is arranged on the top of the metal plate, a liquid replenishing pipe is fixed to the discharge end of the second water pump, and the liquid replenishing pipe extends into the cooling pool.

5. The rapid cooling casting device for casting processing according to claim 1, characterized in that: One side of the buffer box is provided with an opening, a plurality of limit rods are fixedly installed on the bottom inner wall of the buffer box, two ice storage boxes are movably placed in the buffer box, the two ice storage boxes are respectively in contact with the plurality of limit rods, and both of the two ice storage boxes are provided with observation windows.

6. The rapid cooling casting device for casting processing according to claim 4, characterized in that: A stirring rod is rotatably mounted on the metal plate, a second motor is fixed to the bottom of the metal plate, bevel gears are fixedly mounted on the output shafts of the stirring rod and the second motor, and the two bevel gears are meshed with each other.

7. The rapid cooling casting device for casting processing according to claim 4, characterized in that: A plurality of balls are inlaid on the top of the slider, and the plurality of balls are in contact with the bottom of the top cover. The first water pump and the second water pump are both hot water pumps. A drain pipe is provided at the bottom of the cooling pool, and an electric valve is provided on the drain pipe.

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