Stamping device for powder metallurgy spiral bevel gear

By introducing a treatment mechanism and cleaning mechanism into the powder metallurgical spiral bevel gear stamping device, the problems of workpiece positioning offset and waste chip control are solved, stamping efficiency and cleaning effect are improved, and operation safety is ensured.

CN222242647UActive Publication Date: 2024-12-27CHANGZHOU HUIFENG POWDER METALLURGY CO LTD
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Patent Information

Application Number
CN202420949211.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-27
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During the use of the existing powder metallurgical spiral bevel gear stamping device, the workpiece cannot be clamped and positioned, resulting in low offset and stamping efficiency, and difficult to control waste chips, which may cause harm to the operator.

Method used

A powder metallurgical spiral bevel gear stamping device including a processing mechanism and a cleaning mechanism is designed. The workpiece is positioned through an electric telescopic rod, the cylinder drives the mobile plate to position the stamping block, and the hydraulic rod is used to perform stamping. The cleaning mechanism is suctioned. Dust machine and cleaning brush for debris collection and cleaning.

Benefits of technology

Effective positioning and stamping of workpieces is achieved, stamping efficiency and cleaning effect are improved, the risk of operator injury is reduced, and processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder metallurgy spiral bevel gear stamping device, and particularly relates to the technical field of stamping devices, which comprises a stamping box, one side of the stamping box is connected with a box door through a hinge, the surface of the box door is provided with a glass window, four corners of the bottom of the stamping box are respectively provided with a support column, and one side of the stamping box is provided with a cleaning mechanism. A processing mechanism is arranged in the stamping box and comprises first electric telescopic rods arranged on the two sides of the inner wall of the stamping box, and clamping blocks are arranged on one sides of the two first electric telescopic rods. According to the spiral bevel gear stamping device, a spiral bevel gear needing to be stamped can be clamped, so that the spiral bevel gear can be conveniently stamped, and the stamping effect of the device on the spiral bevel gear is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching devices, and more specifically, to a powder metallurgy spiral bevel gear punching device. Background Art

[0002] Powder metallurgy is a process technology that produces metal powder or uses metal powder (or a mixture of metal powder and non-metallic powder) as raw material, and then forms and sinters it to manufacture metal materials, composite materials and various types of products. For example, metal parts such as spiral bevel gears can be processed and produced using powder metallurgy. Spiral bevel gears are a type of gear used for transmission between intersecting shafts. They have a conical tooth surface and usually transmit power between two staggered shafts. When producing spiral bevel gears using powder metallurgy, the workpiece needs to be stamped to shape and deform the workpiece, and the workpiece is processed to produce the required parts.

[0003] Therefore, a powder metallurgy spiral bevel gear stamping device is needed. The existing stamping die is not convenient to limit the movement range of waste chips, and the waste chips are easy to collapse onto the operator, causing harm to the operator.

[0004] After searching, the Chinese patent with publication number CN214023035U discloses a sector gear stamping die. The structure drives the movement of the protective frame through the cooperation of the first rack, the transmission gear and the second rack, so that the protective frame can cover the surface of the lower die. The protective frame can block the flying waste generated during the stamping process, limit the movement range of the waste, reduce the possibility of flying waste contacting the operator, and thus reduce the possibility of waste causing harm to the operator.

[0005] However, the above device may encounter the following problems during use: the structure places the workpiece on the lower die surface for stamping, but does not clamp and position the workpiece, causing the workpiece to shift when it is squeezed, and it is not convenient to position the stamping block, thereby reducing the stamping efficiency of the device. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a powder metallurgy spiral bevel gear stamping device to solve the problems raised in the above-mentioned background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A powder metallurgy spiral bevel gear stamping device, comprising a stamping box, one side of the stamping box is connected to a box door by a hinge, the surface of the box door is provided with a glass window, four corners of the bottom of the stamping box are provided with support columns, one side of the stamping box is provided with a cleaning mechanism, the interior of the stamping box is provided with a processing mechanism, the processing mechanism comprises an electric telescopic rod 1 arranged on both sides of the inner wall of the stamping box, one side of the two electric telescopic rods 1 is provided with a clamping block, the top of the clamping block is provided with two connecting holes 1, the surface of the clamping block is provided with a rubber pad, the bottom of the inner cavity of the stamping box is provided with a plurality of connecting holes 2, the top of the inner cavity of the stamping box is provided with a cylinder, one of the cylinders A movable plate is provided at the end, and a plurality of connecting rods are provided at the bottom of the movable plate, and one end of each of the connecting rods is connected to a connecting hole. Two hydraulic rods are provided at the bottom of the movable plate, and a connecting plate is provided at one end of each of the two hydraulic rods. A stamping block is provided at the bottom of the connecting plate, and a wear-resistant pad is provided on the surface of the stamping block. Two first bolts are provided on the surface of the connecting plate, and one end of each of the two first bolts extends to the interior of the stamping block. Two sliding grooves are provided on both sides of the inner wall of the stamping box, and a movable rod is provided inside each of the two sliding grooves. The movable rod is connected to the movable plate. The above technical scheme is adopted to facilitate stamping and positioning of the surface of the spiral bevel gear.

[0009] As a further description of the above technical solution: the cleaning mechanism includes a collecting box arranged on one side of the stamping box, a vacuum cleaner is arranged on one side of the collecting box, a dust suction pipe is arranged at the output end of the vacuum cleaner, one end of the dust suction pipe extends to the interior of the stamping box, a dust collecting hood is arranged at one end of the dust suction pipe, two electric telescopic rods 2 are arranged inside the stamping box, one end of the two electric telescopic rods 2 are respectively provided with a push plate, a cleaning brush is arranged on one side of the push plate, and a second bolt is arranged between the push plate and the cleaning brush. The above technical solution is adopted to facilitate the cleaning of the inside of the stamping box.

[0010] Technical effects and advantages of the utility model:

[0011] 1. By setting up a processing mechanism, the electric telescopic rod is used to drive the clamping block to clamp and position the spiral bevel gear to be stamped, and the spiral bevel gear is clamped in the middle of the stamping box, so that the spiral bevel gear can be clamped later to prevent deviation during stamping. Then, the cylinder is used to drive the moving plate to move downward, and the connecting rod at the bottom of the moving plate is connected to the connecting hole, so that the stamping block can be positioned first, and the hydraulic rod is used to drive the stamping block to stamp the spiral bevel gear at the bottom, thereby improving the stamping efficiency of the device for the spiral bevel gear;

[0012] 2. Through the coordinated use of the cleaning mechanism, the second electric telescopic rod, the push plate and the cleaning brush, the debris generated during the stamping of the spiral bevel gear is first absorbed by the vacuum cleaner and the vacuum tube, and then sucked into the collection box for centralized treatment. The second electric telescopic rod then drives the cleaning brush to clean the uncollected debris inside the stamping box, thereby improving the cleaning effect of the device. The cleaning brush can also be disassembled and connected, so that the second electric telescopic rod drives the push plate to push the stamped spiral bevel gear to the box door, which is convenient for the user to take the stamped spiral bevel gear, thereby improving the processing efficiency of the device for the spiral bevel gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] Figure 2 It is a schematic diagram of the processing structure of the utility model.

[0015] Figure 3 This is a schematic diagram of the punching block structure of the utility model.

[0016] Figure 4 It is a schematic diagram of the top surface structure of the utility model.

[0017] Figure 5 It is a side structural schematic diagram of the utility model.

[0018] The accompanying drawings are marked as follows: 1. stamping box; 2. box door; 3. glass window; 4. support column; 5. electric telescopic rod one; 6. clamping block; 7. connecting hole one; 8. cylinder; 9. moving plate; 10. connecting rod; 11. hydraulic rod; 12. connecting plate; 13. stamping block; 14. first bolt; 15. slide groove; 16. moving rod; 17. collecting box; 18. vacuum cleaner; 19. dust suction pipe; 20. dust hood; 21. electric telescopic rod two; 22. push plate; 23. cleaning brush. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] The present application embodiment discloses Figure 1-5The powder metallurgy spiral bevel gear stamping device shown in the figure specifically includes a stamping box 1, one side of the stamping box 1 is connected to a box door 2 through a hinge, the surface of the box door 2 is provided with a glass window 3, the four corners of the bottom of the stamping box 1 are provided with support columns 4, one side of the stamping box 1 is provided with a cleaning mechanism, the interior of the stamping box 1 is provided with a processing mechanism, the processing mechanism includes an electric telescopic rod 5 arranged on both sides of the inner wall of the stamping box 1, one side of the two electric telescopic rods 5 are provided with a clamping block 6, the top of the clamping block 6 is provided with two connecting holes 7, and the surface of the clamping block 6 is provided with a rubber The bottom of the inner cavity of the stamping box 1 is provided with a plurality of connecting holes 2. The box door 2 is opened, and the spiral bevel gear is placed inside the stamping box 1. The box door 2 is closed, and the stamping of the spiral bevel gear can be observed through the glass window 3 provided on the surface of the box door 2. The stamping box 1 and the box door 2 cooperate to block the generated debris. First, the electric telescopic rod 1 5 drives the clamping block 6 to clamp and position the spiral bevel gear to be stamped, and the spiral bevel gear is clamped in the middle of the stamping box 1, so that the spiral bevel gear can be clamped later to prevent deviation during stamping. The top of the inner cavity of the punching box 1 is provided with a cylinder 8, one end of the cylinder 8 is provided with a moving plate 9, the bottom of the moving plate 9 is provided with a plurality of connecting rods 10, one end of each of the plurality of connecting rods 10 is connected to the connecting hole 7, the bottom of the moving plate 9 is provided with two hydraulic rods 11, one end of each of the two hydraulic rods 11 is provided with a connecting plate 12, the bottom of the connecting plate 12 is provided with a punching block 13, the surface of the punching block 13 is provided with a wear-resistant pad, the surface of the connecting plate 12 is provided with two first bolts 14, one end of each of the two first bolts 14 extends to the inside of the punching block 13, and the punching Two slide grooves 15 are provided on both sides of the inner wall of the box 1, and moving rods 16 are provided inside the two slide grooves 15. The moving rods 16 are connected to the moving plate 9, and the moving plate 9 is driven downward by the cylinder 8. The moving plate 9 slides on the inner wall of the stamping box 1 through the moving rods 16, so that the moving plate 9 can be supported. The connecting rod 10 at the bottom of the moving plate 9 is connected to the connecting hole 7, so that the stamping block can be positioned first, and then the stamping block 13 is driven by the hydraulic rod 11 to stamp the spiral bevel gear at the bottom, thereby improving the stamping efficiency of the device for the spiral bevel gear.

[0021] Reference Figure 2 and Figure 5As shown, the cleaning mechanism includes a collecting box 17 arranged on one side of the stamping box 1, a dust collector 18 is arranged on one side of the collecting box 17, a dust collection pipe 19 is arranged at the output end of the dust collector 18, one end of the dust collection pipe 19 extends to the inside of the stamping box 1, and a dust collection cover 20 is arranged at one end of the dust collection pipe 19. Two electric telescopic rods 21 are arranged inside the stamping box 1, and one end of the two electric telescopic rods 21 is provided with a push plate 22, and one side of the push plate 22 is provided with a cleaning brush 23, and a second bolt is arranged between the push plate 22 and the cleaning brush 23. The workpiece after stamping is opened by opening the box door 2, and the electric telescopic rod 21 drives the push plate 22 to push the workpiece after stamping. The spiral bevel gear is pushed to the box door 2, which is convenient for the user to take the stamped spiral bevel gear, thereby improving the processing efficiency of the device for the spiral bevel gear and preventing the movable plate 9 and the stamping block 13 from suddenly falling and causing harm to the user. The debris generated during the stamping of the spiral bevel gear is absorbed by the vacuum cleaner 18 and the vacuum tube 19, and sucked into the collection box 17 for centralized processing, and then the cleaning brush 23 is driven by the electric telescopic rod 21 to clean the uncollected debris inside the stamping box 1, thereby improving the cleaning effect of the device. The cleaning brush 23 can be connected and installed as needed to improve the practicability of the device.

[0022] The working principle of the utility model is as follows: first, open the box door 2, place the spiral bevel gear inside the stamping box 1, close the box door 2, and observe the stamping of the spiral bevel gear through the glass window 3 arranged on the surface of the box door 2. The stamping box 1 and the box door 2 cooperate to block the generated debris. First, drive the clamping block 6 to clamp and position the spiral bevel gear to be stamped through the electric telescopic rod 5, and clamp the spiral bevel gear in the middle of the stamping box 1, so that it is convenient to clamp the spiral bevel gear later to prevent displacement during stamping, and then drive the movable plate 9 to move downward through the cylinder 8. The movable plate 9 slides on the inner wall of the stamping box 1 through the movable rod 16, so that the movable plate 9 can be supported. The connecting rod 10 at the bottom of the movable plate 9 is connected to the connecting hole 7, so that the stamping block can be positioned first, and then the stamping block 13 is driven by the hydraulic rod 11 to stamp the spiral bevel gear at the bottom, thereby improving the stamping efficiency of the device for the spiral bevel gear.

[0023] After the stamping, the box door 2 is opened, and the electric telescopic rod 21 drives the push plate 22 to push the stamped spiral bevel gear to the box door 2, so that the user can take the stamped spiral bevel gear, thereby improving the processing efficiency of the device for the spiral bevel gear and preventing the movable plate 9 and the stamping block 13 from suddenly falling and causing harm to the user. The debris generated during the stamping of the spiral bevel gear is absorbed by the vacuum cleaner 18 and the vacuum tube 19, and sucked into the collection box 17 for centralized treatment, and then the electric telescopic rod 21 drives the cleaning brush 23 to clean the uncollected debris inside the stamping box 1, thereby improving the cleaning effect of the device. The cleaning brush 23 can be connected and installed as needed to improve the practicability of the device.

[0024] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A powder metallurgy spiral bevel gear stamping device, comprising a stamping box (1), characterized in that: One side of the punching box (1) is connected to a box door (2) via a hinge, a glass window (3) is provided on the surface of the box door (2), four corners of the bottom of the punching box (1) are provided with support columns (4), one side of the punching box (1) is provided with a cleaning mechanism, and the inside of the punching box (1) is provided with a processing mechanism; The processing mechanism comprises an electric telescopic rod (5) arranged on both sides of the inner wall of the stamping box (1), a clamping block (6) is arranged on one side of the two electric telescopic rods (5), two connecting holes (7) are arranged on the top of the clamping block (6), a rubber pad is arranged on the surface of the clamping block (6), a plurality of connecting holes (2) are arranged at the bottom of the inner cavity of the stamping box (1), a cylinder (8) is arranged at the top of the inner cavity of the stamping box (1), a movable plate (9) is arranged at one end of the cylinder (8), and a plurality of connecting rods (10) are arranged at the bottom of the movable plate (9).

2. The powder metallurgy spiral bevel gear punching device according to claim 1, characterized in that: One end of each of the plurality of connecting rods (10) is connected to the first connecting hole (7); two hydraulic rods (11) are provided at the bottom of the movable plate (9); and one end of each of the two hydraulic rods (11) is provided with a connecting plate (12).

3. The powder metallurgy spiral bevel gear punching device according to claim 2, characterized in that: A stamping block (13) is arranged at the bottom of the connecting plate (12), a wear-resistant pad is arranged on the surface of the stamping block (13), and two first bolts (14) are arranged on the surface of the connecting plate (12), one end of each of the two first bolts (14) extends into the interior of the stamping block (13).

4. The powder metallurgy spiral bevel gear punching device according to claim 1, characterized in that: Two slide grooves (15) are provided on both sides of the inner wall of the punching box (1), and moving rods (16) are provided inside the two slide grooves (15), and the moving rods (16) are connected to the moving plate (9).

5. The powder metallurgy spiral bevel gear punching device according to claim 1, characterized in that: The cleaning mechanism comprises a collecting box (17) arranged on one side of the stamping box (1), a dust collector (18) being arranged on one side of the collecting box (17), a dust collection pipe (19) being arranged at the output end of the dust collector (18), one end of the dust collection pipe (19) extending to the interior of the stamping box (1), and a dust collecting hood (20) being arranged at one end of the dust collection pipe (19).

6. The powder metallurgy spiral bevel gear punching device according to claim 1, characterized in that: Two electric telescopic rods (21) are arranged inside the punching box (1), one end of each of the two electric telescopic rods (21) is provided with a push plate (22), one side of the push plate (22) is provided with a cleaning brush (23), and a second bolt is arranged between the push plate (22) and the cleaning brush (23).