Excess material cleaning device and horizontal lathe

By designing isolation bins and material guide mechanisms on horizontal lathes, the safety and cleaning problems caused by scrap collapse and fall are solved, efficient collection and filtration of waste are achieved, and the environmental cleanliness of the workshop is improved.

CN222243841UActive Publication Date: 2024-12-27ANHUI CHIZHOU HOUSEHOLD MACHINE TOOL
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Patent Information

Application Number
CN202420220745.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2024-12-27
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

During horizontal lathe processing, waste collapses and injuries to operators, and fallen waste residues lead to accumulation, which is difficult for existing cleaning agencies to completely solve these problems.

Method used

A residual material cleaning device including an isolation bin and a material guide mechanism is designed. The isolation bin is used to isolate and accumulate waste. The material guide mechanism realizes unified collection and filtration of waste through feed rotors and filtrate tanks to avoid waste splashing and collapse. out.

Benefits of technology

It effectively avoids waste splashing and collapse, improves waste collection efficiency, and ensures the cleanliness and operation safety of the processing workshop.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222243841U_ABST
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Abstract

The horizontal lathe comprises a supporting mechanism, a driving box is arranged on one side of the upper end of the supporting mechanism, and a feeding mechanism is arranged on the other side of the upper end of the supporting mechanism; the supporting mechanism comprises a bed leg box and a supporting seat, and a guide rail is arranged at the upper end between the bed leg box and the supporting seat; the driving box comprises a spindle box, and the output end of one side of the spindle box is connected with a three-jaw chuck. Waste materials generated in the machining process can be isolated through the arranged isolation bin, the situation that in the machining process, due to the fact that the waste materials burst out, operators are injured is avoided, meanwhile, the waste materials can be collected and prevented from flying out to other positions, and through the material guiding mechanism arranged at the lower end, the waste materials can be conveyed to the machining process. According to the turning waste collecting device, waste falling from turning can be discharged and collected in a unified mode, a feeding rotary roller is adopted in the turning waste collecting device for rotary discharging, the waste can be prevented from making rigid contact with the waste when discharged, and the waste collecting efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of horizontal lathes, in particular to a residual material cleaning device and a horizontal lathe. Background Art

[0002] The horizontal lathe is a machine tool that mainly uses a turning tool to turn rotating workpieces. Drills, reamer, reamers, taps, dies and knurling tools can also be used on the lathe for corresponding processing. When processing the stirring shaft required in equipment such as fermentation tanks, the purchased shaft has a large diameter and is not straight, so it is necessary to use a horizontal lathe to fine-process the purchased shaft.

[0003] During the machining and cutting process, a large amount of waste will be cut off, and the waste will splash onto the floor of the machining workshop along with the cutting fluid, which will greatly affect the environmental cleanliness in the machining workshop. Although there are cleaning agencies to clean the waste, the waste will still burst out during the cleaning process, causing injuries to operators, and the fallen waste will remain on the surface and accumulate, so manual cleaning operations are still required. Utility Model Content

[0004] The utility model aims to solve the problems in the prior art of waste material collapse causing injuries to operators and accumulation of fallen waste material on the surface, and proposes the following technical solutions:

[0005] Horizontal lathe, including:

[0006] A support mechanism, wherein a driving box is disposed on one side of an upper end of the support mechanism, and a feeding mechanism is disposed on the other side of an upper end of the support mechanism;

[0007] The support mechanism includes a bed foot box and a support seat, and a guide rail is provided at the upper end between the bed foot box and the support seat;

[0008] The driving box comprises a main spindle box, and an output end on one side of the main spindle box is connected with a three-jaw chuck.

[0009] As an improvement of the above technical solution, the feeding mechanism is clamped on one side of the upper end of the guide rail, and the feeding tool head of the feeding mechanism corresponds to the three-jaw chuck.

[0010] In order to cooperate with the use of any horizontal lathe in the above technical solution, a residual material cleaning device is provided, including:

[0011] An isolation chamber is arranged at the upper end of the supporting mechanism, and the isolation chamber comprises a chamber body, a sliding door is arranged on the surface of the chamber body, and an adjusting nozzle is arranged on the inner side wall of the chamber body;

[0012] The material guiding mechanism is arranged between the supporting mechanisms, and the material guiding mechanism includes a supporting frame, both sides of the surface of the supporting frame are fixedly connected with fixing rods, the upper ends of the fixing rods are fixedly connected with a collecting box, both sides of the upper end of the collecting box are fixedly installed with feeding rollers, one side of the lower end of the supporting frame is connected with a filtrate box, and one side of the filtrate box is fixedly connected with a material storage box.

[0013] As an improvement of the above technical solution, the filtrate box includes a liquid storage box, a filter plate is arranged at the upper end of the liquid storage box, and the filter plates are arranged in multiple groups at an angle, and the size of the filter plate holes decreases from top to bottom. A water pump connected to the regulating nozzle through a pipeline is also arranged inside the liquid storage box.

[0014] As an improvement of the above technical solution, the feed rollers on both sides inside the collecting box rotate outward, and the feed rollers include a rotating shaft, a curved rotating plate is fixedly connected to the surface of the rotating shaft, and one end of the rotating shaft is also connected to a driving motor installed inside the support seat for rotation.

[0015] Beneficial effects of the utility model:

[0016] The isolation bin can be used to isolate the waste generated during the processing to avoid injuries to operators caused by the bursting of waste during the processing. At the same time, the waste can be gathered to prevent it from flying to other locations. The material guide mechanism set at the lower end can discharge the waste dropped during turning and collect it uniformly. The feed roller is used internally to rotate and discharge the material, which can avoid rigid contact with the waste when discharging it, greatly improving the waste collection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the main view of the overall structure of the utility model;

[0018] Figure 2 This is the front view of the horizontal lathe of the utility model;

[0019] Figure 3 This is the front view of the isolation chamber of the utility model;

[0020] Figure 4 This is the internal diagram of the isolation chamber of the utility model;

[0021] Figure 5 This is a three-dimensional diagram of the material guiding mechanism of the utility model;

[0022] Figure 6 This is a side view of the feed roller of the utility model;

[0023] Figure 7 It is a cross-sectional view of the filtrate box of the utility model.

[0024] Figure numerals: 1. Support mechanism; 11. Foot box; 12. Support seat; 13. Guide rail; 2. Drive box; 21. Spindle box; 22. Three-jaw chuck; 3. Feed mechanism; 4. Isolation bin; 41. Bin body; 42. Sliding door; 43. Adjusting nozzle; 5. Material guiding mechanism; 51. Support frame; 52. Fixed rod; 53. Collecting box; 54. Feed roller; 541. Rotating shaft; 542. Arc-shaped rotary plate; 55. Filtrate box; 56. Storage box. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution of the present utility model will be clearly and completely described below in conjunction with the embodiments.

[0026] Example 1

[0027] Horizontal lathe, including:

[0028] A support mechanism 1, a driving box 2 is provided on one side of the upper end of the support mechanism 1, and a feeding mechanism 3 is provided on the other side of the upper end of the support mechanism 1;

[0029] The support mechanism 1 includes a bed foot box 11 and a support seat 12, and a guide rail 13 is provided at the upper end between the bed foot box 11 and the support seat 12;

[0030] By setting up the bed foot box 11 and adopting a hollow partition structure inside, a space for placing items is formed, and the tool head of the lathe can be stored, which is more convenient when it needs to be replaced. In combination with the support seat 12, the guide rail 13 can be more conveniently supported, making the whole more stable during processing, and also making it more convenient to use the guide rail 13 to adjust the feed mechanism 3.

[0031] The driving box 2 includes a spindle box 21, and a three-jaw chuck 22 is connected to an output end of one side of the spindle box 21;

[0032] The spindle box 21 can be driven by an internal driving mechanism and drive the connected three-jaw chuck 22 to rotate, so as to better perform the turning work. The workpiece can be installed more conveniently through the three-jaw chuck 22, thereby improving stability during processing.

[0033] As an improvement of the above technical solution, the feed mechanism 3 is clamped on one side of the upper end of the guide rail 13, and the feed head of the feed mechanism 3 corresponds to the three-jaw chuck 22. After the product to be processed is fixed, it can be flush with the feed head of the feed mechanism 3 to facilitate turning of the product to be processed. At the same time, the feed mechanism 3 can also be adjusted in multiple angles as needed to meet different turning work needs.

[0034] Example 2

[0035] In order to cooperate with the technical solution recorded in the first embodiment, a residual material cleaning device is provided, using any horizontal lathe recorded in the first embodiment, including:

[0036] The isolation chamber 4 is arranged at the upper end of the support mechanism 1, and the isolation chamber 4 includes a chamber body 41, a sliding door 42 is arranged on the surface of the chamber body 41, and an adjusting nozzle 43 is arranged on the inner side wall of the chamber body 41;

[0037] The warehouse body 41 is set up to isolate and protect the processing area to avoid injuries to operators due to the bursting of waste during the processing. At the same time, the waste can be gathered to prevent it from flying to other locations. A sliding door 42 is set on the surface to facilitate the operation of the processing area. By arranging an adjusting nozzle 43 on the inner wall, it can be connected to the water pump inside the filtrate box 55 of the material guiding mechanism 5 by a pipeline, so that the turning position can be cooled during the processing, and the waste can be flushed out and dropped. At the same time, accurate adjustment can be made when processing at different positions.

[0038] The material guiding mechanism 5 is arranged between the supporting mechanisms 1, and comprises a supporting frame 51, both sides of the surface of the supporting frame 51 are fixedly connected with fixing rods 52, the upper end of the fixing rods 52 is fixedly connected with a collecting box 53, both sides of the upper end of the collecting box 53 are fixedly installed with feeding rollers 54, one side of the lower end of the supporting frame 51 is connected with a filtrate box 55, and one side of the filtrate box 55 is fixedly connected with a material storage box 56;

[0039] The whole can be supported by the support frame 51, and the collection box 53 can be fixed by the fixing rod 52 fixed on the surface. At the same time, the collection box 53 adopts an upper and lower through-type structure, which can more conveniently discharge and collect the waste dropped by turning, and feed rollers 54 are arranged on both sides of the inside to accelerate the falling of the waste and prevent the fallen waste from bursting out, thereby improving the cleanliness of the inside of the lathe. The filtrate box 55 arranged at the lower end can filter the flushing liquid or cutting fluid containing the waste, so that the liquid remains at the bottom, and the waste is discharged to the inside of the storage box 56 for unified treatment.

[0040] As an improvement of the above technical solution, the filtrate box 55 includes a liquid storage box 551, and a filter plate 552 is arranged at the upper end of the liquid storage box 551. The filter plates 552 are arranged in multiple groups in an inclined manner, and the size of the holes of the filter plates 552 decreases from top to bottom. A water pump connected to the regulating nozzle 43 through a pipeline is also arranged inside the liquid storage box 551;

[0041] The liquid storage tank 551 is provided to retain the filtered flushing liquid or cutting fluid, and when needed, it can be sent to the regulating nozzle 43 through the water pump connecting pipe to improve the recycling of the flushing liquid or cutting fluid. At the same time, by obliquely setting multiple groups of filter plates 552 at the upper end and reducing the size of the holes of the filter plates 552 from top to bottom, wastes of different sizes can be filtered out in turn, so that the flushing liquid or cutting fluid is cleaner during the recycling process.

[0042] In addition, the feed rollers 54 on both sides of the collecting box 53 rotate outwards, and the feed rollers 54 include a rotating shaft 541, a curved rotating plate 542 is fixedly connected to the surface of the rotating shaft 541, and one end of the rotating shaft 541 is also connected to a driving machine installed inside the supporting seat 12 for rotating work;

[0043] The driving motor arranged inside the support seat 12 drives the rotating shaft 541, so that the rotating shaft 541 drives the arc-shaped rotating plate 542 on the surface to rotate. At the same time, the arc-shaped rotating plate 542 is made of soft rubber, which can avoid rigid contact with the waste when discharging the waste, greatly improving the waste collection efficiency, and the feed rollers 54 on both sides of the collection box 53 rotate outward, so that during the turning process, the waste can be discharged when it falls through both sides of the lathe, avoiding residue on one side due to collapse.

[0044] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.

Claims

1. Horizontal lathe, characterized in that: include: A support mechanism (1), wherein a driving box (2) is disposed on one side of the upper end of the support mechanism (1), and a feeding mechanism (3) is disposed on the other side of the upper end of the support mechanism (1); The support mechanism (1) comprises a bed foot box (11) and a support seat (12), wherein a guide rail (13) is provided at the upper end between the bed foot box (11) and the support seat (12); The drive box (2) comprises a main shaft box (21), and a three-jaw chuck (22) is connected to an output end on one side of the main shaft box (21); An isolation chamber (4) is arranged at the upper end of the support mechanism (1), the isolation chamber (4) comprising a chamber body (41), a sliding door (42) is arranged on the surface of the chamber body (41), and an adjusting nozzle (43) is arranged on the inner side wall of the chamber body (41); A material guiding mechanism (5) is arranged between the supporting mechanisms (1), the material guiding mechanism (5) comprising a supporting frame (51), both sides of the surface of the supporting frame (51) are fixedly connected with fixing rods (52), the upper ends of the fixing rods (52) are fixedly connected with a collecting box (53), both sides of the upper ends of the collecting box (53) are fixedly installed with feeding rollers (54), one side of the lower end of the supporting frame (51) is connected with a filtrate box (55), and one side of the filtrate box (55) is fixedly connected with a material storage box (56); The filtrate box (55) comprises a liquid storage box (551), a filter plate (552) is arranged at the upper end of the liquid storage box (551), the filter plates (552) are arranged in multiple groups at an angle, and the sizes of the holes of the filter plates (552) decrease from top to bottom. A water pump connected to the regulating nozzle (43) through a pipeline is also arranged inside the liquid storage box (551).

2. The horizontal lathe according to claim 1, characterized in that: The feeding mechanism (3) is clamped on one side of the upper end of the guide rail (13), and the feeding cutter head of the feeding mechanism (3) corresponds to the three-jaw chuck (22).

3. Residue cleaning device, characterized in that: A horizontal lathe as described in claim 1 or 2 is used, wherein the feed rollers (54) on both sides of the collecting box (53) rotate outward, and the feed rollers (54) include a rotating shaft (541), and an arc-shaped rotating plate (542) is fixedly connected to the surface of the rotating shaft (541), and one end of the rotating shaft (541) is also connected to a driving motor installed inside a supporting seat (12) for rotation.