Pipeline inner wall derusting machine

By using a combination of rolling friction and static friction in the inner wall rust removal machine and blowing out rust with the fan, the problem of difficulty in removing layered or condensed rust by traditional rust removal machines is solved, and the rust removal efficiency and effect are significantly improved.

CN222244176UActive Publication Date: 2024-12-27SHENZHEN RESISTANCE TECH CO LTD
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Patent Information

Application Number
CN202421101034.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

Traditional pipe inner wall rust removal machines are difficult to effectively remove layered or condensed rust, resulting in low rust removal efficiency and average rust removal effect.

Method used

A pipe inner wall rust removal machine is designed, including a driving component and a rust removal component. The support end of the drive component is rolling and clamped on the inner wall of the pipe. The polished end part of the rust removal component rolls and rubs against the inner wall of the pipe, and the other part rubs statically, combined with the fan. Blow out the rust crushed powder to improve the grinding efficiency and effect.

Benefits of technology

Through the combination of rolling friction and static friction, layered rust can be effectively disintegrated and crushed, improving the rust removal efficiency and effect, and blowing out rust fragments through the airflow to avoid residue and significantly improving the polishing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline inner wall derusting machine which comprises a driving assembly and a derusting assembly arranged at the output end of the driving assembly, the supporting end of the driving assembly is clamped on the inner wall of a pipeline in a rolling mode so that the driving assembly can move on the inner wall of the pipeline, and when the output end drives the derusting assembly to operate, the derusting assembly is driven by the driving assembly to rotate. One part of the polishing end of the derusting assembly is in rolling friction contact with the inner wall of the pipeline, and the other part of the polishing end of the derusting assembly is in static friction contact with the inner wall of the pipeline. The driving assembly is used for driving the rust removal assembly to operate, the polishing end of the rust removal assembly polishes the inner wall of the pipeline, one part of the polishing end and the inner wall of the pipeline are subjected to rolling friction, layered rust can be disintegrated, condensed rust can be shattered, and meanwhile the other part of the polishing end keeps static friction to polish rust. Through the cooperation, the grinding efficiency is improved, and meanwhile the grinding effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline rust removal, in particular to a pipeline inner wall rust removal machine. Background Art

[0002] Although pipe inner wall rust removal machines are specially used to remove oxidation and rust from the inner wall of pipes, the layered or condensed rust on the inner wall of pipes usually makes it difficult for traditional grinding and rust removal methods to effectively rub and destroy these areas. This is because this form of rust has a certain resistance to traditional friction rust removal methods, resulting in low rust removal efficiency and general rust removal effect of traditional rust removal machines when faced with this situation. Utility Model Content

[0003] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0004] In order to solve the above-mentioned problems, the utility model provides the following technical solutions: a machine for removing rust from the inner wall of a pipeline comprises a driving component and a rust removal component arranged at the output end of the driving component, characterized in that the supporting end of the driving component is rollingly clamped on the inner wall of the pipeline so that the driving component moves on the inner wall of the pipeline, and when the output end drives the rust removal component to operate, a part of the grinding end of the rust removal component is in rolling friction contact with the inner wall of the pipeline, and the other part is in static friction contact with the inner wall of the pipeline.

[0005] On the basis of the above technical solution, the present invention can also be improved as follows.

[0006] As a preferred solution of the pipeline inner wall rust removal machine described in the utility model, wherein: the grinding ends of the driving component and the rust removal component are both telescopically adjustable, the grinding end is a grinding part, the grinding part includes a connecting plate, a first rolling shaft, a second rolling shaft, a grinding shaft and a locking sleeve, the connecting plate is telescopically adjustable through a connecting rod and is arranged in the sleeve rod, the connecting plate is sequentially provided with a first rolling shaft, a second rolling shaft and a grinding shaft, the first rolling shaft, the second rolling shaft and the inner wall of the pipeline are in rolling friction contact.

[0007] As a preferred solution of the pipeline inner wall rust removal machine described in the utility model, the support ends are evenly spaced on the driving assembly, the support ends are support feet connected to the frame, a screw sleeve is provided at the bottom of the support foot, a screw sleeve is threadedly connected to the screw sleeve, a roller bracket is rotatably provided at the bottom of the screw, a roller is provided on the roller bracket, and the roller contacts the inner wall of the pipeline through an adjusting screw.

[0008] As a preferred solution of the pipeline inner wall rust removal machine described in the utility model, the control part of the rust removal component contacts / separates from the surface of the grinding end so that the grinding end and the inner wall of the pipeline can switch between rolling friction and static friction, and the locking sleeves at both ends of the grinding shaft are arranged on the connecting plate, and the locking sleeves are the control part of the rust removal component. The grinding shaft is locked by the locking sleeve so that the grinding shaft and the inner wall of the pipeline are in static friction contact.

[0009] As a preferred solution of the pipeline inner wall rust remover of the utility model, the surface of the grinding end is tangent to the inner wall of the pipeline, and the surfaces of the first rolling shaft, the second rolling shaft and the grinding shaft are all in tangential contact with the inner wall of the pipeline.

[0010] As a preferred solution of the pipeline inner wall rust remover of the utility model, the grinding ends are evenly spaced and distributed on the rust removal component, and the number of the grinding ends is at least two.

[0011] As a preferred solution of the pipeline inner wall rust remover described in the utility model, a fan is provided on the output end of the driving component, and the fan is arranged between the driving component and the rust removal component. When the output end drives the fan to operate, the airflow blows toward the rust removal component.

[0012] The beneficial effect of the utility model is that the driving component is used to drive the rust removal component to operate, and the grinding end of the rust removal component grinds the inner wall of the pipe. A part of the grinding end and the inner wall of the pipe undergo rolling friction, which can break up the layered rust and shatter the condensed rust, while the other part of the grinding end maintains static friction to grind the rust. This cooperation improves the grinding efficiency and also improves the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0014] Figure 1 It is a stereogram of the whole embodiment.

[0015] Figure 2 It is a three-dimensional diagram of the driving assembly of this embodiment.

[0016] Figure 3 For this embodiment Figure 2 A partial schematic diagram of .

[0017] Figure 4 It is a three-dimensional diagram of the rust removal component of this embodiment.

[0018] Figure 5 It is a partial three-dimensional diagram of the rust removal component of this embodiment.

[0019] Figure 6 For this embodiment Figure 5 A partial schematic diagram of .

[0020] In the figure; drive assembly 100, motor 101, motor shaft 102, frame 103, support foot 104, screw sleeve 104a, roller 105, roller bracket 105a, screw 106, fan 107;

[0021] Rust removal assembly 200, collar 201, sleeve rod 202, strip groove 202a, grinding piece 203, connecting plate 203a, first rolling shaft 203-1, second rolling shaft 203-2, grinding shaft 203-3, locking sleeve 203-3a, connecting rod 204, locking screw 204a, scale groove 204b. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. Example

[0025] Reference Figures 1 to 6 , is an embodiment of the utility model, which provides a pipeline inner wall rust remover, including a driving component 100 and a rust removal component 200 arranged at the output end of the driving component 100, the supporting end of the driving component 100 is rollingly clamped on the inner wall of the pipeline to enable the driving component 100 to move on the inner wall of the pipeline, when the output end drives the rust removal component 200 to operate, a part of the grinding end of the rust removal component 200 is in rolling friction contact with the inner wall of the pipeline, and the other part is in static friction contact with the inner wall of the pipeline.

[0026] Specifically, the support end of the driving component 100 is used to fix the entire device on the inner wall of the pipe, and also provides a stable grinding support for the rust removal component 200. The driving component 100 is used to drive the rust removal component 200 to operate. The grinding end of the rust removal component 200 grinds the inner wall of the pipe. A part of the grinding end rolls and rubs with the inner wall of the pipe, which can break up the layered rust and shatter the condensed rust, so that the other part of the grinding end grinds the rust by static friction. The cooperation of the two improves the grinding efficiency and the grinding effect.

[0027] Furthermore, the grinding ends of the driving assembly 100 and the rust removal assembly 200 can be telescopically adjusted to adapt to pipes of different sizes, while also ensuring the stable movement of the driving assembly 100 in the pipe;

[0028] Furthermore, the support ends are evenly spaced on the driving assembly 100 to form a triangular support ring, and there are two such rings, which improves the moving effect of the driving assembly 100 to be more stable;

[0029] Furthermore, the control part of the rust removal component 200 contacts / separates from the surface of the grinding end, so that the grinding end switches between rolling friction and static friction with the inner wall of the pipe. By controlling the friction mode of the grinding end, on the one hand, the rust on the pipe wall can be better polished, and the contact part between the grinding end and the pipe wall can be changed to avoid having only one grinding end.

[0030] Furthermore, the surface of the grinding end is tangent to the inner wall of the pipe, which can avoid grinding interference between the grinding end and the pipe wall and reduce the problem of the grinding end getting stuck on the pipe wall during the grinding and rust removal process;

[0031] Furthermore, the grinding ends are evenly spaced on the rust removal component 200, and the number of the grinding ends is at least two, which can prevent the output end of the driving component from shaking, and also provide a guarantee for the stable movement of the driving component 100 on the pipe wall, and can also improve the grinding efficiency due to multiple grinding ends;

[0032] Furthermore, a fan 107 is provided on the output end of the driving component 100, and the fan 107 is arranged between the driving component 100 and the rust removal component 200. When the output end drives the fan 107 to operate, the airflow blows toward the rust removal component 200. The fan can blow the polished rust fragments out of the pipeline, and can also prevent excessive rust from remaining on the polishing end, and the rust from falling on the surface of the driving component 100.

[0033] For example, Figure 1-Figure 6As shown, the driving assembly 100 includes supporting feet 104, and the supporting feet 104 are formed into two groups in a circular array to fix the two ends of the frame 103 respectively. A motor 101 is installed in the frame 103, and the motor shaft 102 of the motor 101 extends out of one side of the supporting feet 104, and a fan 107 is installed on the surface of the supporting feet 104;

[0034] A screw sleeve 104a is provided at the end of each support leg 104, and a roller bracket 105a is provided on the screw sleeve 104a through a screw 106. The screw 106 and the screw sleeve 104a are threadedly connected, and the roller bracket 105a can be adjusted to be extended and retracted. The roller 105 installed on the roller bracket 105a contacts the inner wall of the pipeline, so that the driving component 100 moves on the inner wall of the pipeline;

[0035] Furthermore, the collar 201 on the rust removal component 200 is installed at the end of the motor shaft 102, the collar 201 is connected to one end of the sleeve rod 202, the other end of the sleeve rod 202 is sleeved with a connecting rod 204, a groove 202a is engraved on the sleeve rod 202, and a locking screw 204a is threadedly sleeved on the connecting rod 204, the locking screw 204a passes through the groove 202a, and its nut is located on the surface of the sleeve rod 202. When the locking screw 204a is tightened, the nut squeezes the surface of the sleeve rod 202, so that the connecting rod 204 is locked after being extended on the sleeve rod 202. The connecting rod 204 is also provided with scale grooves 204b at equal intervals, so that multiple connecting rods can be extended to the same length;

[0036] A grinding piece 203 is provided at the end of the connecting rod 204. It is worth mentioning that the grinding piece 203 is composed of a first rolling shaft 203-1, a second rolling shaft 203-2 and a grinding shaft 203-3 arranged on the connecting plate 203a, wherein the grinding shaft 203-3 is installed in the middle of the connecting plate 203a, and the first and second rolling shafts are installed on both sides. When the first rolling shaft is driven by the motor 101, it rolls and contacts with the inner wall of the pipe, and the grinding shaft 203-3 is tightened by the locking sleeve 203-3a to achieve static friction contact with the inner wall of the pipe to achieve grinding. It is worth mentioning that the locking sleeve 203-3a can be installed on the three rollers, so as to achieve long-term without having to replace the grinding piece, and can also achieve a better effect of grinding the inner wall of the pipe.

[0037] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0038] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).

[0039] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A pipeline inner wall rust removal machine, comprising a driving assembly (100) and a rust removal assembly (200) arranged at an output end of the driving assembly (100), characterized in that: The support end of the driving component (100) is rollingly clamped on the inner wall of the pipeline so that the driving component (100) moves on the inner wall of the pipeline; when the output end drives the rust removal component (200) to operate, a part of the grinding end of the rust removal component (200) is in rolling friction contact with the inner wall of the pipeline, and another part is in static friction contact with the inner wall of the pipeline.

2. The pipeline inner wall rust remover according to claim 1, characterized in that: The grinding ends of the driving component (100) and the rust removal component (200) are both telescopically adjustable, the grinding end being a grinding piece (203), the grinding piece (203) comprising a connecting plate (203a), a first rolling shaft (203-1), a second rolling shaft (203-2), a grinding shaft (203-3) and a locking sleeve (203-3a), the connecting plate (203a) being telescopically adjustable inside the sleeve rod (202) via a connecting rod (204), the connecting plate (203a) being provided with a first rolling shaft (203-1), a second rolling shaft (203-2) and a grinding shaft (203-3) in sequence, the first rolling shaft (203-1), the second rolling shaft (203-2) and the inner wall of the pipeline being in rolling frictional contact.

3. The pipeline inner wall rust remover according to claim 1, characterized in that: The support ends are distributed at equal intervals on the driving assembly (100); the support ends are support feet (104) connected to the frame (103); a screw sleeve (104a) is provided at the bottom of the support foot (104); a screw (106) is threadedly connected to the screw sleeve (104a); a roller bracket (105a) is rotatably provided at the bottom of the screw (106); a roller (105) is provided on the roller bracket (105a); and the roller (105) contacts the inner wall of the pipe through an adjusting screw (106).

4. The pipeline inner wall rust remover according to claim 2, characterized in that: The control part of the rust removal component (200) contacts / separates from the surface of the grinding end, so that the grinding end switches between rolling friction and static friction with the inner wall of the pipeline; locking sleeves (203-3a) at both ends of the grinding shaft (203-3) are arranged on the connecting plate (203a); the locking sleeves (203-3a) are the control part of the rust removal component (200); the grinding shaft (203-3) is locked by the locking sleeves (203-3a), so that the grinding shaft (203-3) is in static friction contact with the inner wall of the pipeline.

5. The pipeline inner wall rust remover according to claim 4, characterized in that: The surface of the grinding end is tangent to the inner wall of the pipe, and the surfaces of the first rolling shaft (203-1), the second rolling shaft (203-2) and the grinding shaft (203-3) are all in tangent contact with the inner wall of the pipe.

6. The pipeline inner wall rust remover according to claim 2, characterized in that: The grinding ends are distributed on the rust removal component (200) at equal intervals, and the number of the grinding ends is at least two.

7. The pipeline inner wall rust remover according to claim 1, characterized in that: A fan (107) is provided on the output end of the driving component (100), and the fan (107) is arranged between the driving component (100) and the rust removal component (200). When the output end driving fan (107) is in operation, airflow is blown toward the rust removal component (200).