Shaped mold for prefabricating overhead heat insulation layer
By introducing vibration demolding and heating drying technologies into prefabricated overhead thermal insulation layer molds, the problems of difficult demolding and slow drying of existing molds are solved, and the rapid, effective molding and efficient molding of the thermal insulation plate are achieved.
Patent Information
- Application Number
- CN202420197925.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The existing prefabricated overhead thermal insulation layer has difficulties in mold release and drying, especially the high viscosity thermal insulation plates are difficult to remove from the mold, and dry slowly in dark and humid weather, which affects processing efficiency.
A mold including a base, a mold release mechanism and a quick-drying mechanism is designed. Vibration demolding and heating drying of the mold is realized through components such as H-shaped slide rod, vibrating motor, and heating wire, simplifying the demolding process and accelerating drying.
It effectively solves the problems of difficult mold release and slow drying of the insulation board, improves processing efficiency, ensures the integrity and rapid molding of the insulation board.
Smart Images
Figure CN222245283U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat insulation layer production, in particular to a standardized mold for prefabricating an overhead heat insulation layer. Background Art
[0002] Prefabricated overhead insulation is a component used for thermal insulation of building exterior walls, usually composed of insulation materials and supporting structures. Its main function is to form a thermal insulation protective layer on the surface of the building's exterior wall to improve the building's thermal insulation performance. The insulation layer is made by mixing the insulation material with an appropriate amount of water or other additives, pouring it into a mold and drying it. The existing prefabricated overhead insulation mold still has certain defects when used, such as;
[0003] After the existing prefabricated overhead insulation layer is formed, the plastic mold is usually turned upside down on the ground or a table, and the formed insulation board is knocked out by hitting. However, some of them are very sticky and difficult to knock out of the mold. The strong hitting force can easily damage the formed insulation board. In addition, the existing prefabricated overhead insulation layer forming mold is also naturally dried. When the weather is dark and humid, the drying is slow, which affects the processing efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a shaping mold for prefabricating overhead insulation layers, so as to solve the problems raised by the above-mentioned background technology that the shaping molds for prefabricating overhead insulation layers on the market are not easy to demould and cannot be dried quickly.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a standardized mold for prefabricating an overhead heat insulation layer, comprising: a base, a demoulding mechanism, a mold body and a quick-drying mechanism;
[0006] The upper surface of the base is connected with a demoulding mechanism, a mold body is arranged in the demoulding mechanism, a quick-drying mechanism is arranged in the mold body, and the mold body serves as a molding basis; the demoulding mechanism comprises: an H-shaped slide bar, a fixed block, a first spring, a vibration motor, a support box, a leg, a T-shaped through groove, a rubber plate and a T-shaped rod, the upper surface of the base is fixedly connected with an H-shaped slide bar, a fixed block is slidably connected to the H-shaped slide bar, a first spring is connected to one side of the fixed block, and the first spring is sleeved on the outer side of the H-shaped slide bar.
[0007] Preferably, a vibration motor is connected to the upper surface of the H-shaped sliding rod, and the vibration motor is connected to one side of the fixed block.
[0008] Preferably, a support box is fixedly connected to the upper surface of the fixed block, and legs are arranged in the support box. The legs are fixedly connected to the bottom of the mold body, and the mold body is slidably connected in the support box.
[0009] Preferably, a T-shaped through slot is formed at the bottom of the mold body, a rubber plate is slidably connected in the T-shaped through slot, a T-shaped rod is connected to the bottom of the rubber plate, and the T-shaped rod penetrates and slides in the T-shaped through slot.
[0010] Preferably, the quick-drying mechanism comprises: a heating wire, a first copper plate, a second copper plate, a slider, a support shell, a second spring and a temperature controller, and the heating wire is embedded in the inner wall of the mold body.
[0011] Preferably, the heating wire is electrically connected to a first copper plate, the first copper plate is embedded in the bottom of the mold body, and the bottom of the first copper plate is abutted against a second copper plate, and the second copper plate is embedded in the upper surface of the slider.
[0012] Preferably, the slider is slidably connected in the support shell, and the support shell is fixedly connected to the inner wall of the support box;
[0013] The bottom of the sliding block is connected with a second spring, and the second spring is connected to the inner wall of the supporting shell.
[0014] Preferably, the second copper plate is electrically connected to a temperature controller, and the temperature controller is connected to the front of the support box.
[0015] Compared with the prior art, the utility model has the following beneficial effects: by putting the mold body upside down on the ground, pushing the T-shaped rod to drive the rubber plate to push out the formed insulation board, if it cannot be pushed out, put it into the support box and start the vibration motor to drive the mold body to vibrate, separate it from the formed insulation board by vibration, then lift the mold body out, put it upside down on the ground and push the T-shaped rod to demould, so as to facilitate demoulding, by placing the mold body in the support box, the first copper plate and the second copper plate are fitted, and then the temperature controller is operated to set the temperature and time, the electric heating wire is energized to heat, and the insulation board in the mold body is heated and dried, so as to form quickly, and the specific contents are as follows:
[0016] 1. Start the vibration motor to push the fixed block to slide on the H-shaped slide bar and squeeze the first spring to drive the mold body in the support box to vibrate, so as to separate the formed heat insulation board from the inner wall of the mold body by vibration. Then lift the mold body out, turn it upside down on the ground, push the T-shaped rod, drive the rubber plate to push out the formed heat insulation board, and then facilitate demoulding;
[0017] 2. Place the mold body in the support box, fit the first copper plate with the second copper plate, and drive the slider to squeeze the second spring. The second spring pushes the second copper plate in the opposite direction and squeezes it tightly. Then operate the temperature controller to set the temperature and time, energize the heating wire to heat it, heat and dry the heat insulation plate in the mold body, and then quickly form it. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1This is a schematic diagram of the support box of the utility model;
[0019] Figure 2 This is a schematic diagram of the T-shaped through slot of the utility model;
[0020] Figure 3 This is a schematic diagram of the first copper plate of the utility model;
[0021] Figure 4 This is a schematic diagram of the heating wire of the utility model;
[0022] Figure 5 This is a schematic diagram of the main structure of the utility model;
[0023] Figure 6 This is an enlarged view of the structure of part A of the utility model.
[0024] In the figure: 1. base; 2. demoulding mechanism; 201. H-shaped slide bar; 202. fixed block; 203. first spring; 204. vibration motor; 205. support box; 206. support leg; 207. T-shaped through slot; 208. rubber plate; 209. T-shaped rod; 3. mold body; 4. quick-drying mechanism; 401. heating wire; 402. first copper plate; 403. second copper plate; 404. slide block; 405. support shell; 406. second spring; 407. temperature controller. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1 , Figure 2 , Figure 3 and Figure 5 The utility model provides a technical solution: a standardized mold for prefabricating an overhead heat insulation layer, comprising: a base 1, a demoulding mechanism 2, a mold body 3 and a quick-drying mechanism 4;
[0027] The upper surface of the base 1 is connected to a demoulding mechanism 2, a mold body 3 is arranged in the demoulding mechanism 2, a quick-drying mechanism 4 is arranged in the mold body 3, and the mold body 3 serves as a molding basis; the demoulding mechanism 2 includes: an H-shaped slide bar 201, a fixed block 202, a first spring 203, a vibration motor 204, a support box 205, a leg 206, a T-shaped through groove 207, a rubber plate 208 and a T-shaped rod 209, an H-shaped slide bar 201 is fixedly connected to the upper surface of the base 1, a fixed block 202 is slidably connected to the H-shaped slide bar 201, a first spring 203 is connected to one side of the fixed block 202, and the first spring 203 is sleeved on the outer side of the H-shaped slide bar 201.
[0028] A vibration motor 204 is connected to the upper surface of the H-shaped slide bar 201, and the vibration motor 204 is connected to one side of the fixed block 202. A support box 205 is fixedly connected to the upper surface of the fixed block 202, and a support leg 206 is arranged in the support box 205. The support leg 206 is fixedly connected to the bottom of the mold body 3, and the mold body 3 is slidably connected in the support box 205. A T-shaped through slot 207 is opened at the bottom of the mold body 3, and a rubber plate 208 is slidably connected in the T-shaped through slot 207. A T-shaped rod 209 is connected to the bottom of the rubber plate 208, and the T-shaped rod 209 penetrates and slides in the T-shaped through slot 207.
[0029] During specific implementation, the mold body 3 is turned upside down on the ground, and the T-bar 209 is pushed to drive the rubber plate 208 to push out the formed insulation board. If it cannot be pushed out, put it into the support box 205 and start the vibration motor 204 to drive the mold body 3 to vibrate, and the formed insulation board is separated from the inner wall of the mold body 3 by vibration. Then, the mold body 3 is lifted out, turned upside down on the ground and the T-bar 209 is pushed to push out the formed insulation board.
[0030] See also Figure 1 and Figure 3 , Figure 6 The quick-drying mechanism 4 includes: a heating wire 401, a first copper plate 402, a second copper plate 403, a slider 404, a support shell 405, a second spring 406 and a temperature controller 407. The heating wire 401 is embedded in the inner wall of the mold body 3, and the heating wire 401 is electrically connected to the first copper plate 402. The first copper plate 402 is embedded in the bottom of the mold body 3, and the bottom of the first copper plate 402 is abutted against the second copper plate 403, and the second copper plate 403 is embedded in the upper surface of the slider 404. The slider 404 is slidably connected in the support shell 405, and the support shell 405 is fixedly connected to the inner wall of the support box 205; the second spring 406 is connected to the bottom of the slider 404, and the second spring 406 is connected to the inner wall of the support shell 405. The second copper plate 403 is electrically connected to the temperature controller 407, and the temperature controller 407 is connected to the front of the support box 205.
[0031] During specific implementation, if the weather is dark and humid and the drying is slow, the mold body 3 is placed in the support box 205, the first copper plate 402 and the second copper plate 403 are fitted together, and then the temperature controller 407 is operated to set the temperature and time, and the heating wire 401 is powered on to heat the insulation board in the mold body 3 to heat and dry, and quickly form.
[0032] To sum up: when using this kind of standardized mold for prefabricating overhead insulation layer, a simple understanding of this device is made. First, the mold body 3 is placed in the support box 205, the first copper plate 402 and the second copper plate 403 are fitted together, and then the mold body 3 is sprayed with a release agent, and then the proportioned insulation material is poured into the mold body 3, and the vibration motor 204 is started to vibrate the insulation material in the mold body 3 evenly, and then the mold body 3 is lifted out to dry. If the weather is dark and humid, operate the temperature controller 407 to allow the heating wire 401 to heat the mold body 3 and dry it quickly, and then start the vibration motor 204 to vibrate and separate the formed insulation board from the inner wall of the mold body 3, and then take out the mold body 3 and turn it upside down on the ground, press the T-bar 209 to push out the formed insulation board. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A standardized mold for prefabricating an overhead thermal insulation layer, comprising: The base (1), the demoulding mechanism (2), the mold body (3) and the quick-drying mechanism (4) are characterized by: The upper surface of the base (1) is connected with a demoulding mechanism (2), a mold body (3) is arranged in the demoulding mechanism (2), and a quick-drying mechanism (4) is arranged in the mold body (3); the demoulding mechanism (2) comprises: an H-shaped sliding bar (201), a fixed block (202), a first spring (203), a vibration motor (204), a support box (205), a leg (206), a T-shaped through groove (207), a rubber plate (208) and a T-shaped rod (209); the upper surface of the base (1) is fixedly connected with an H-shaped sliding bar (201), a fixed block (202) is slidably connected to the H-shaped sliding bar (201), one side of the fixed block (202) is connected with a first spring (203), and the first spring (203) is sleeved on the outer side of the H-shaped sliding bar (201).
2. A standardized mold for prefabricating an overhead thermal insulation layer according to claim 1, characterized in that: A vibration motor (204) is connected to the upper surface of the H-shaped sliding rod (201), and the vibration motor (204) is connected to one side of the fixed block (202).
3. The standardized mold for prefabricating an overhead thermal insulation layer according to claim 1, characterized in that: The upper surface of the fixed block (202) is fixedly connected to a support box (205), and the support box (205) is provided with a support leg (206), and the support leg (206) is fixedly connected to the bottom of the mold body (3), and the mold body (3) is slidably connected in the support box (205).
4. The standardized mold for prefabricating an overhead thermal insulation layer according to claim 1, characterized in that: The bottom of the mold body (3) is provided with a T-shaped through slot (207), a rubber plate (208) is slidably connected in the T-shaped through slot (207), a T-shaped rod (209) is connected to the bottom of the rubber plate (208), and the T-shaped rod (209) penetrates and slides in the T-shaped through slot (207).
5. The standardized mold for prefabricating an overhead thermal insulation layer according to claim 1, characterized in that: The quick-drying mechanism (4) comprises: a heating wire (401), a first copper plate (402), a second copper plate (403), a slider (404), a supporting shell (405), a second spring (406) and a temperature controller (407); the heating wire (401) is embedded in the inner wall of the mold body (3).
6. The standardized mold for prefabricating an overhead thermal insulation layer according to claim 5, characterized in that: The heating wire (401) is electrically connected to a first copper plate (402), the first copper plate (402) is embedded in the bottom of the mold body (3), and the bottom of the first copper plate (402) is abutted against a second copper plate (403), and the second copper plate (403) is embedded in the upper surface of the slider (404).
7. A standardized mold for prefabricating an overhead thermal insulation layer according to claim 6, characterized in that: The slider (404) is slidably connected in the support shell (405), and the support shell (405) is fixedly connected to the inner wall of the support box (205); The bottom of the slider (404) is connected to a second spring (406), and the second spring (406) is connected to the inner wall of the support shell (405).
8. The standardized mold for prefabricating an overhead thermal insulation layer according to claim 6, characterized in that: The second copper plate (403) is electrically connected to a temperature controller (407), and the temperature controller (407) is connected to the front of the support box (205).