Forming device for inorganic halogen-free flame-retardant master batch

By introducing servo motor, stirring rod and circulating cooling system into the flame retardant masterbatch forming device, the problem of uneven material mixing is solved, and the uniformity of molded products and efficient utilization of water resources is achieved.

CN222245562UActive Publication Date: 2024-12-27HAICHENG XINDA MINING
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Patent Information

Application Number
CN202421095752.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing flame retardant masterbatch forming devices have uneven mixing when adding materials, resulting in uneven flame retardant performance of molded products and cannot meet the needs of users.

Method used

A forming device including a servo motor, agitating rod, an electric telescopic rod, a water pump, a refrigeration unit and a controller is designed. The mixing material of the agitating rod is driven by a servo motor, the electric telescopic rod moves the baffle, and the servo motor drives the extrusion screw to be extruded. The materials are cooled and recycled through water pumps and refrigeration units to ensure that the materials are fully mixed and dispersed.

Benefits of technology

Full mixing and dispersion of flame retardant masterbatch materials is achieved, ensuring uniform flame retardant performance of molded products, and improving water resource efficiency and production efficiency through recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flame-retardant master batch forming, and discloses an inorganic halogen-free flame-retardant master batch forming device which comprises a fixing frame and a conveying net, the left side of the top of the fixing frame is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a hollow column, and the left side of the top of the hollow column is communicated with a feeding frame. The left side of the feeding frame is fixedly connected with a servo motor, the output end of the servo motor penetrates through the feeding frame and is fixedly connected with a driving bevel gear, the left side of the interior of the feeding frame is fixedly connected with a material guiding frame, and the top of the inner side of the material guiding frame is fixedly connected with a rotating rod. According to the utility model, the servo motor can drive the driving bevel gear to rotate, and the driven bevel gear can rotate along with the driving bevel gear so as to drive the stirring rod to rotate to fully mix materials entering the feeding frame, so that flame-retardant master batch materials can be fully mixed and dispersed, and the flame-retardant property uniformity of formed products can be ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of flame retardant masterbatch molding, in particular to a molding device for inorganic halogen-free flame retardant masterbatch. Background Art

[0002] Inorganic halogen-free flame retardant masterbatch is a new type of additive used to increase the flame retardant properties of plastic and rubber materials. Compared with traditional halogenated flame retardants, inorganic halogen-free flame retardant masterbatch has the advantages of being environmentally friendly, non-toxic and harmless, and having good thermal stability. Therefore, it is widely used in electronics, building materials, automobiles and other industries. Inorganic halogen-free flame retardant masterbatch requires a molding device during production and processing.

[0003] After searching, the Chinese patent announcement number: CN218803299U discloses a highly efficient flame retardant masterbatch molding device, including a bottom plate and a filter assembly, a water tank is fixedly installed at the bottom of the left side of the bottom plate, and slots are provided on both sides above the water tank, and the filter assembly for removing impurities in the circulating water is installed inside the slot, and the filter assembly includes a filter frame, a fixed frame, a groove, a buckle and a threaded hole, a fixed frame is fixedly installed on both sides of the filter frame, and a groove is symmetrically provided on the side of the fixed frame away from the filter frame, and a buckle is provided inside the groove for sliding, and a threaded hole is provided in the middle of the front end of the filter frame, and a handle is fixedly installed inside the threaded hole. The highly efficient flame retardant masterbatch molding device adopts a mutual cooperation setting between multiple components, which can not only filter the wastewater after cooling, but also quickly replace the filter frame, and quickly transfer the masterbatch after molding. However, when adding materials, the device directly pours them into the feed frame. Since no mixing mechanism is provided, there will be uneven mixing between the flame retardant masterbatch materials, resulting in uneven flame retardant properties of the extruded molded products, which cannot meet the needs of users. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a molding device for inorganic halogen-free flame retardant masterbatch, aiming to improve the problem of uneven mixing when injecting materials in the molding device of flame retardant masterbatch in the prior art, resulting in uneven flame retardant properties of the extruded molded products.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a molding device of inorganic halogen-free flame retardant masterbatch, comprising a fixed frame and a conveying net, a support plate is fixedly connected to the top left side of the fixed frame, a hollow column is fixedly connected to the top of the support plate, a feed frame is connected to the top left side of the hollow column, a servo motor is fixedly connected to the left side of the feed frame, the output end of the servo motor passes through the feed frame and is fixedly connected to the active bevel gear, a guide frame is fixedly connected to the left side of the inside of the feed frame, a rotating rod is fixedly connected to the inner top of the guide frame, a driven bevel gear is fixedly connected to the middle and upper part of the outer side of the rotating rod, the driven bevel gear is meshed with the active bevel gear, a plurality of stirring rods are fixedly connected to the outer side of the rotating rod at equal intervals, a fixed plate is fixedly connected to the top of the hollow column, an electric telescopic rod is fixedly connected to the left side of the fixed plate, the output end of the electric telescopic rod passes through the feed frame and is fixedly connected to a baffle, and a circulation mechanism is arranged inside the fixed frame.

[0006] As a further description of the above technical solution:

[0007] The circulation mechanism includes a filter, which is fixedly connected to the inside of a fixed frame, a water pump is fixedly connected to the right side of the rear end of the fixed frame, the output end of the water pump passes through the fixed frame, the input end of the water pump is connected to a connecting pipe, a hollow tube is fixedly connected to the top of the inner side of the fixed frame, the top of the connecting pipe is connected to the rear side of the hollow tube, a plurality of nozzles are equidistantly connected to the bottom of the hollow tube, a refrigeration unit is fixedly connected to the right side of the front end of the fixed frame, and the output end of the refrigeration unit passes through the fixed frame.

[0008] As a further description of the above technical solution:

[0009] The left end of the hollow column is fixedly connected with a servo motor, the output end of the servo motor passes through the hollow column and is fixedly connected with an extrusion screw, and the right end of the hollow column passes through a fixing frame.

[0010] As a further description of the above technical solution:

[0011] A stepper motor is fixedly connected to the upper middle portion of the left side of the fixing frame, an output end of the stepper motor passes through the fixing frame, and blades are fixedly connected to the outer sides of the output end of the stepper motor at equal intervals.

[0012] As a further description of the above technical solution:

[0013] A stepper motor is fixedly connected to the front end of the fixed frame, and the output end of the stepper motor passes through the fixed frame and is fixedly connected to the first rotating shaft. The right side of the interior of the fixed frame is rotatably connected to the second rotating shaft, and the second rotating shaft is transmission-connected to the first rotating shaft through the transmission network.

[0014] As a further description of the above technical solution:

[0015] A controller is fixedly connected to the middle part of the right side of the front end of the fixing frame, and the controller is electrically connected to the water pump, the refrigeration unit, the servo motor, the electric telescopic rod, the servo motor, the stepper motor and the stepper motor respectively.

[0016] As a further description of the above technical solution:

[0017] A protective cover is arranged on the outer side of the controller, and one end of the protective cover is rotatably connected to the front side of the fixing frame.

[0018] As a further description of the above technical solution:

[0019] The size of the baffle plate matches the size of the inner middle and lower part of the feed frame.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, the servo motor can drive the active bevel gear to rotate, and the driven bevel gear will rotate accordingly, thereby driving the stirring rod to rotate to fully mix the materials entering the feed frame, and then the electric telescopic rod can drive the baffle to move to the right. At this time, the mixed materials will fall into the hollow column for subsequent extrusion, so that the flame retardant masterbatch materials can be fully mixed and dispersed, thereby ensuring the uniformity of the flame retardant performance of the molded products, and thus meeting the needs of users.

[0022] 2. In the utility model, the water source in the fixed frame can be pumped out by a water pump and then the extruded flame retardant masterbatch is cooled by a nozzle. The water source after cooling the flame retardant masterbatch will first be filtered through a filter and then return to the fixed frame again. At this time, starting the refrigeration unit can cool the water source returning to the fixed frame, and then the water source can be recycled by a water pump, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a front view of a molding device for an inorganic halogen-free flame retardant masterbatch proposed by the utility model;

[0024] Figure 2 This is a side view of a molding device for an inorganic halogen-free flame retardant masterbatch proposed by the utility model;

[0025] Figure 3 This is a three-dimensional structural cross-sectional view of a molding device for an inorganic halogen-free flame retardant masterbatch proposed by the utility model;

[0026] Figure 4 for Figure 3 Enlarged view of point A.

[0027] Legend:

[0028] 1. Fixed frame; 2. Circulation mechanism; 201. Filter; 202. Water pump; 203. Connecting pipe; 204. Hollow pipe; 205. Nozzle; 206. Refrigeration unit; 3. Support plate; 4. Hollow column; 5. Feed frame; 6. Servo motor; 7. Active bevel gear; 8. Guide frame; 9. Rotating rod; 10. Driven bevel gear; 11. Stirring rod; 12. Fixed plate; 13. Electric telescopic rod; 14. Baffle; 15. Servo motor; 16. Extrusion screw; 17. Stepping motor; 18. Blade; 19. Stepping motor; 20. First rotating shaft; 21. Second rotating shaft; 22. Conveying network; 23. Controller; 24. Protective cover. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Figure 1 , Figure 3 and Figure 4 The utility model provides an embodiment: a molding device for inorganic halogen-free flame retardant masterbatch, comprising a fixed frame 1 and a conveying net 22, a support plate 3 is fixedly connected to the top left side of the fixed frame 1, a hollow column 4 is fixedly connected to the top of the support plate 3, a feed frame 5 is connected to the top left side of the hollow column 4, a servo motor 6 is fixedly connected to the left side of the feed frame 5, an output end of the servo motor 6 passes through the feed frame 5 and is fixedly connected to a driving bevel gear 7, a guide frame 8 is fixedly connected to the inner left side of the feed frame 5, a rotating rod 9 is fixedly connected to the inner top of the guide frame 8, a driven bevel gear 10 is fixedly connected to the middle and upper part of the outer side of the rotating rod 9, and the driven bevel gear 10 is fixedly connected to the driven bevel gear 10. 0 is meshed and connected with the active bevel gear 7, a plurality of stirring rods 11 are fixedly connected to the outer side of the rotating rod 9 at equal intervals, a fixed plate 12 is fixedly connected to the top of the hollow column 4, an electric telescopic rod 13 is fixedly connected to the left side of the fixed plate 12, the output end of the electric telescopic rod 13 passes through the feed frame 5 and is fixedly connected to a baffle 14, a circulation mechanism 2 is arranged inside the fixed frame 1, the size of the baffle 14 matches the size of the middle and lower part of the inner side of the feed frame 5, a servo motor 15 is fixedly connected to the left end of the hollow column 4, the output end of the servo motor 15 passes through the hollow column 4 and is fixedly connected to an extrusion screw 16, and the right end of the hollow column 4 passes through the fixed frame 1;

[0031] Specifically, the servo motor 6 can drive the active bevel gear 7 to rotate, and the driven bevel gear 10 will rotate accordingly, and the stirring rod 11 will also rotate accordingly. This design allows the material entering the feed frame 5 to be fully mixed under the action of the stirring rod 11, and then the electric telescopic rod 13 can drive the baffle 14 to move to the right. This action cleverly changes the flow direction of the material, so that the mixed material can smoothly fall into the hollow column 4. This design not only helps to fully mix and disperse the flame retardant masterbatch material, but also ensures that the flame retardant performance of the molded product is uniform.

[0032] Reference Figure 1 , Figure 2 and Figure 3 The circulation mechanism 2 includes a filter screen 201, which is fixedly connected to the inside of the fixed frame 1. A water pump 202 is fixedly connected to the right side of the rear end of the fixed frame 1. The output end of the water pump 202 passes through the fixed frame 1. The input end of the water pump 202 is connected to a connecting pipe 203. A hollow tube 204 is fixedly connected to the top of the inner side of the fixed frame 1. The top of the connecting pipe 203 is connected to the rear side of the hollow tube 204. The bottom of the hollow tube 204 is equidistantly connected to a plurality of nozzles 205. A refrigeration unit 206 is fixedly connected to the right side of the front end of the fixed frame 1. The output end of the refrigeration unit 206 passes through the fixed frame 1.

[0033] Specifically, cooling water is pumped out by water pump 202 and sprayed evenly on the extruded flame retardant masterbatch through nozzle 205 to achieve rapid and uniform cooling. However, the water used in the cooling process will absorb the heat of the flame retardant masterbatch and heat up. In order to ensure the continuous cooling effect of the water source, the impurities in the water can be filtered out by filter 201 to ensure the cleanliness of the water source. The filtered water will return to the fixed frame 1 again to prepare for recycling. Next, the water source flowing back to the fixed frame 1 can be cooled by refrigeration unit 206. Finally, the water source after cooling treatment will be recycled again by water pump 202. This recycling method not only improves the utilization efficiency of water resources, but also reduces production costs and environmental pollution. At the same time, since the entire cooling system can be automatically controlled, the production efficiency and practicality of the device are greatly improved.

[0034] Reference Figure 1 A stepper motor 17 is fixedly connected to the upper middle part of the left side of the fixed frame 1, the output end of the stepper motor 17 passes through the fixed frame 1, and blades 18 are fixedly connected to the outer sides of the output end of the stepper motor 17 at equal intervals;

[0035] Specifically, the stepper motor 17 can drive the blade 18 to rotate to cut the extruded masterbatch.

[0036] Reference Figure 3The front end of the fixed frame 1 is fixedly connected with a stepper motor 19, the output end of the stepper motor 19 passes through the fixed frame 1 and is fixedly connected with a first rotating shaft 20, the right side of the inside of the fixed frame 1 is rotatably connected with a second rotating shaft 21, and the second rotating shaft 21 is transmission-connected with the first rotating shaft 20 through a transmission network 22;

[0037] Specifically, the stepper motor 19 can drive the first rotating shaft 20 to rotate, and the second rotating shaft 21 will rotate accordingly, thereby driving the conveying network 22 to rotate to transport the materials.

[0038] Reference Figure 1 A controller 23 is fixedly connected to the middle of the right front end of the fixed frame 1. The controller 23 is electrically connected to the water pump 202, the refrigeration unit 206, the servo motor 6, the electric telescopic rod 13, the servo motor 15, the stepper motor 17 and the stepper motor 19 respectively. A protective cover 24 is provided on the outside of the controller 23. One end of the protective cover 24 is rotatably connected to the front side of the fixed frame 1.

[0039] Specifically, the operation of the water pump 202, the refrigeration unit 206, the servo motor 6, the electric telescopic rod 13, the servo motor 15, the stepper motor 17 and the stepper motor 19 can be controlled by the controller 23, and the protective cover 24 can protect the controller 23 from being damaged by external factors.

[0040] Working principle: When using the device, first pour the flame retardant masterbatch material to be processed into the feed frame 5, and at the same time start the servo motor 6 to drive the active bevel gear 7 to rotate. The driven bevel gear 10 will rotate accordingly due to the meshing with the active bevel gear 7, thereby driving the stirring rod 11 to rotate. At this time, the material entering the feed frame 5 can be fully mixed, and then the baffle 14 can be driven to move to the right by the electric telescopic rod 13. At this time, the mixed material will fall into the hollow column 4, and then the extrusion screw 16 can be driven to rotate by the servo motor 15, so that the material can be extruded and formed. After the formed material comes out, start the stepper motor 17 to drive the blade 18 to rotate and cut the formed material into cutting work, so that the flame retardant masterbatch material can be fully mixed and dispersed, thereby ensuring the flame retardancy of the formed product. The performance is uniform, and thus can meet the needs of users. The cut masterbatch will fall onto the conveying net 22, and then starting the stepper motor 19 can drive the first rotating shaft 20 to rotate, and the second rotating shaft 21 will rotate accordingly, so that the conveying net 22 can start running, which can facilitate the subsequent material transportation work, and first inject cooling water into the right side of the fixed frame 1, and then the cooling water can be pumped out through the water pump 202 and then the extruded flame retardant masterbatch is cooled through the nozzle 205. The water source after the flame retardant masterbatch is cooled will first pass through the filter 201 to filter the impurities therein, and the water source will return to the fixed frame 1 again. At this time, starting the refrigeration unit 206 can cool the water source flowing back into the fixed frame 1, and then the water source can be recycled through the water pump 202, thereby improving the practicality of the device.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A molding device for inorganic halogen-free flame retardant masterbatch, comprising a fixing frame (1) and a conveying net (22), characterized in that: The top left side of the fixed frame (1) is fixedly connected to a support plate (3), the top of the support plate (3) is fixedly connected to a hollow column (4), the top left side of the hollow column (4) is connected to a feed frame (5), the left side of the feed frame (5) is fixedly connected to a servo motor (6), the output end of the servo motor (6) passes through the feed frame (5) and is fixedly connected to an active bevel gear (7), the inner left side of the feed frame (5) is fixedly connected to a guide frame (8), the inner top of the guide frame (8) is fixedly connected to a rotating rod (9), and the rotating rod ( A driven bevel gear (10) is fixedly connected to the middle and upper part of the outer side of the rotating rod (9), and the driven bevel gear (10) is meshed with the driving bevel gear (7). A plurality of stirring rods (11) are fixedly connected to the outer side of the rotating rod (9) at equal intervals. A fixed plate (12) is fixedly connected to the top of the hollow column (4), and an electric telescopic rod (13) is fixedly connected to the left side of the fixed plate (12). The output end of the electric telescopic rod (13) passes through the feed frame (5) and is fixedly connected to a baffle (14). A circulation mechanism (2) is arranged inside the fixed frame (1).

2. The molding device of an inorganic halogen-free flame retardant masterbatch according to claim 1, characterized in that: The circulation mechanism (2) comprises a filter screen (201), the filter screen (201) is fixedly connected to the inside of the fixed frame (1), a water pump (202) is fixedly connected to the right side of the rear end of the fixed frame (1), the output end of the water pump (202) passes through the fixed frame (1), the input end of the water pump (202) is connected to a connecting pipe (203), a hollow pipe (204) is fixedly connected to the top of the inner side of the fixed frame (1), the top end of the connecting pipe (203) is connected to the rear side of the hollow pipe (204), the bottom of the hollow pipe (204) is equidistantly connected to a plurality of nozzles (205), and a refrigeration unit (206) is fixedly connected to the right side of the front end of the fixed frame (1), the output end of the refrigeration unit (206) passes through the fixed frame (1).

3. The molding device of an inorganic halogen-free flame retardant masterbatch according to claim 1, characterized in that: The left end of the hollow column (4) is fixedly connected to a servo motor (15), the output end of the servo motor (15) passes through the hollow column (4) and is fixedly connected to an extrusion screw (16), and the right end of the hollow column (4) passes through the fixed frame (1).

4. The molding device of an inorganic halogen-free flame retardant masterbatch according to claim 1, characterized in that: A stepper motor (17) is fixedly connected to the upper middle portion of the left side of the fixed frame (1), the output end of the stepper motor (17) passes through the fixed frame (1), and blades (18) are fixedly connected to the outer sides of the output end of the stepper motor (17) at equal intervals.

5. The molding device of an inorganic halogen-free flame retardant masterbatch according to claim 1, characterized in that: The front end of the fixed frame (1) is fixedly connected to a stepper motor (19); the output end of the stepper motor (19) passes through the fixed frame (1) and is fixedly connected to a first rotating shaft (20); the right side of the interior of the fixed frame (1) is rotatably connected to a second rotating shaft (21); the second rotating shaft (21) is transmission-connected to the first rotating shaft (20) through the transmission network (22).

6. The molding device of an inorganic halogen-free flame retardant masterbatch according to claim 1, characterized in that: A controller (23) is fixedly connected to the middle part of the right side of the front end of the fixed frame (1), and the controller (23) is electrically connected to the water pump (202), the refrigeration unit (206), the servo motor (6), the electric telescopic rod (13), the servo motor (15), the stepper motor (17) and the stepper motor (19) respectively.

7. The molding device of an inorganic halogen-free flame retardant masterbatch according to claim 6, characterized in that: A protective cover (24) is arranged on the outside of the controller (23), and one end of the protective cover (24) is rotatably connected to the front side of the fixing frame (1).

8. The device for forming an inorganic halogen-free flame retardant masterbatch according to claim 1, characterized in that: The size of the baffle (14) matches the size of the inner middle and lower part of the feed frame (5).