Pouring mechanism applied to glass fiber reinforced plastic grating processing

By designing a casting mechanism for fiberglass grill processing, including batching kettles, casting boxes, transmission and scraping mechanisms, quantitative casting and automatic leveling of resin mixtures is achieved, and the problems of overcasting and uneven forming are solved, and the problems of improved The mold release convenience and molding uniformity of fiberglass gratings are provided.

CN222246215UActive Publication Date: 2024-12-27SHANGHAI SAIGE COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202421106694.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-27
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

In the production process of fiberglass gratings, the lack of professional casting mechanisms leads to excessive casting of resin mixtures and the excess resin mixture remains on the outer layer of the mold, affecting the demolding and forming uniformity of fiberglass gratings.

Method used

A casting mechanism including a batching kettle, a casting box, a transmission mechanism, a metering pump, a moving mechanism and a scraping mechanism are designed. The supply of resin mixed liquid is controlled through the metering pump, and the mold casting is completed by the mobile mechanism, and the scraping mechanism is automatically Clean excess resin to ensure even distribution of resin and mold release.

Benefits of technology

Quantitative casting and automatic leveling of resin mixtures are achieved, and the problems of uneven forming and demolding of fiberglass gratings are solved, and production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of glass fiber reinforced plastic grating processing, and particularly relates to a pouring mechanism applied to glass fiber reinforced plastic grating processing, which comprises a batching kettle for mixing raw materials, and a pouring material box is arranged on one side of the batching kettle; the conveying mechanism comprises a material moving pump arranged at the bottom of the batching kettle and a feeding end seat arranged on the pouring material box, and a conveying channel is built between the material moving pump and the feeding end seat through a pipeline; resin mixed liquid prepared in the batching kettle is conveyed into a pouring material box through a conveying mechanism, a metering pump is arranged at the bottom of the pouring material box to control the supply amount of the resin mixed liquid, and the resin mixed liquid is poured into a mold through a pouring pipe; through the work of the moving mechanism, the pouring of the mold is completed in a displacement period; in the pouring process, the scraping mechanism works, redundant resin mixed liquid is scraped out of the surface layer of the mold, uniform distribution of the resin mixed liquid in a groove of the mold is kept, and the problems that a subsequently solidified glass fiber reinforced plastic grating plate is not uniform in forming and an attached mold is difficult to demold are solved.
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Description

Technical Field

[0001] The utility model relates to the field of glass fiber reinforced plastic grille processing, in particular to a casting mechanism used for glass fiber reinforced plastic grille processing. Background Art

[0002] During the production and pouring process of FRP grating, the resin raw material and catalyst are mixed to form a resin mixture, and the mixed resin mixture is evenly poured on the mold with the glass fiber laid to ensure that the resin fully penetrates into the fiber cloth and is tightly combined with the fiber.

[0003] The prior art has the following problems:

[0004] During the pouring operation, there is a lack of professional pouring mechanisms, and the resin mixture is often poured directly onto the mold with the glass fiber laid. This causes the problem of over-pouring of the resin mixture, and after pouring, excess resin mixture remains on the outer layer of the mold, affecting the demoulding of the FRP grating after heating and solidification. Utility Model Content

[0005] (I) Purpose of the utility model

[0006] In order to solve the technical problems existing in the background technology, the utility model proposes a pouring mechanism applied to the processing of glass fiber reinforced plastic grating, which has the characteristics of quantitative pouring of resin mixture and automatic leveling and cleaning of excess resin mixture during the pouring process.

[0007] (II) Technical solution

[0008] In order to solve the above technical problems, the utility model provides a pouring mechanism applied to glass fiber reinforced plastic grating processing, comprising a batching kettle for mixing raw materials, and a pouring material box is arranged on one side of the batching kettle;

[0009] The transmission mechanism includes a material transfer pump arranged at the bottom of the batching kettle and a feed end seat arranged on the casting material box, and a transmission channel is built between the material transfer pump and the feed end seat through a pipeline;

[0010] The pouring mechanism comprises a metering pump arranged at intervals at the bottom of the pouring material box, and a protruding pouring pipe is installed at the output end of the metering pump;

[0011] The moving mechanism comprises a track symmetrically arranged on the outside of the workbench, an electric slide seat which can be moved back and forth is installed in the track, and the casting material box is clamped between two electric slide seats;

[0012] The scraper mechanism comprises a cylinder arranged at the back of the casting material box, a movable piston rod is installed in the inner cavity of the cylinder, the other end of the piston rod is connected to a suspension, and the suspension is connected to the scraper through a connecting plate.

[0013] Preferably, the stirring mechanism comprises a driving device installed on the top of the batching kettle, and a stirring shaft penetrating the inner cavity of the batching kettle is installed at the output end of the driving device. The stirring shaft is a rotating structure, and the outer wall is provided with a first stirring frame and a second stirring frame.

[0014] Preferably, the first stirring frame includes six stirring paddles, and the second stirring frame includes four stirring paddles.

[0015] Preferably, the pipeline is a flexible structure, and the other end of the pipeline is inserted into the groove of the feed end seat.

[0016] Preferably, a spacing is left between the pouring tubes, and the spacing specification is the same as the spacing of the raised sections of the mold to be cast.

[0017] Preferably, the scraper and the suspension are displaced synchronously, and the end surface of the scraper attached to the mold to be cast is an inclined structure.

[0018] The above-mentioned technical scheme of the utility model has the following beneficial technical effects: the resin mixture prepared in the batching kettle is transported to the casting box through the transmission mechanism, a metering pump is arranged at the bottom of the casting box to control the supply amount of the resin mixture, and it is poured into the mold through the pouring pipe; through the operation of the moving mechanism, the pouring of the mold is completed within one displacement cycle; during the pouring process, the scraping mechanism works to scrape the excess resin mixture out of the surface of the mold, so as to maintain the uniform distribution of the resin mixture in the mold slots, thereby solving the problems of uneven molding of the subsequently solidified fiberglass grating and difficulty in demolding the attached mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic cross-sectional view of the batching kettle of the utility model;

[0020] Figure 2 This is a schematic diagram of the pouring material box structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the structure of the scraping mechanism of the utility model.

[0022] Reference numerals:

[0023] 1. Batching kettle; 11. Driving device; 12. Stirring shaft; 13. First stirring frame; 14. Second stirring frame; 2. Casting material box; 31. Transfer pump; 32. Pipeline; 33. Feed end seat; 41. Metering pump; 42. Casting pipe; 51. Track; 52. Electric slide; 61. Cylinder; 62. Piston rod; 63. Suspension; 64. Connecting plate; 65. Scraper. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0025] like Figure 1-3 As shown, the utility model proposes a pouring mechanism for glass fiber reinforced plastic grating processing, comprising a batching kettle 1 for mixing raw materials, and a pouring material box 2 is arranged on one side of the batching kettle 1;

[0026] The transmission mechanism includes a material transfer pump 31 arranged at the bottom of the batching kettle 1 and a feed end seat 33 arranged on the casting material box 2. A transmission channel is built between the material transfer pump 31 and the feed end seat 33 through a pipeline 32;

[0027] The pipe 32 is a flexible structure, and the other end of the pipe 32 is inserted into the slot of the feed end seat 33. When the casting box 2 moves, the pipe 32 can be displaced and deformed accordingly to prevent the normal movement of the casting box 2 from being hindered.

[0028] The pouring mechanism includes a metering pump 41 arranged at intervals at the bottom of the pouring material box 2, and a protruding pouring pipe 42 is installed at the output end of the metering pump 41;

[0029] The moving mechanism includes a track 51 symmetrically arranged outside the workbench, an electric slide 52 that can move back and forth is installed in the track 51, and a casting material box 2 is clamped between the two electric slides 52;

[0030] The scraper mechanism includes a cylinder 61 arranged at the back of the casting material box 2. A movable piston rod 62 is installed in the inner cavity of the cylinder 61. The other end of the piston rod 62 is connected to a suspension 63. The suspension 63 is connected to a scraper 65 through a connecting plate 64.

[0031] In this embodiment, the resin mixture prepared in the batching kettle 1 is transported to the casting box 2 through a transmission mechanism. A metering pump 41 is provided at the bottom of the casting box 2 to control the supply amount of the resin mixture, and the resin mixture is poured into the mold through a pouring pipe 42.

[0032] Through the operation of the moving mechanism, the pouring box 2 moves back and forth in the track 51 along with the electric slide 52, and the pouring of the mold is completed within one displacement cycle;

[0033] During the pouring process, the scraper mechanism works, the cylinder 61 drives the piston rod 62 to extend, and drives the scraper 55 connected to one side of the suspension 63 to contact the surface of the mold. During the displacement process, the excess resin mixture is scraped off the surface of the mold to maintain the uniform distribution of the resin mixture in the mold grooves, thereby solving the problem of uneven molding of the subsequent solidified FRP grating and difficulty in demolding the attached mold.

[0034] It should be supplemented that the scraper 65 and the suspension 63 move synchronously, and the end surface of the scraper 65 attached to the mold to be cast is an inclined structure.

[0035] The end surface attached to the mold to be cast is an inclined structure. The inclined scraper 65 can push and scrape excess resin mixture away from the surface of the mold, and the inclined slope can retain part of the resin mixture.

[0036] It is understandable that a suction mechanism may be added to the scraper 65 to suck the excess resin mixture out of the mold to reduce material waste.

[0037] As a working example of the stirring mechanism: the stirring mechanism includes a driving device 11 installed on the top of the batching kettle 1, and a stirring shaft 12 penetrating the inner cavity of the batching kettle 1 is installed at the output end of the driving device 11. The stirring shaft 12 is a rotating structure, and the outer wall is provided with a first stirring frame 13 and a second stirring frame 14. The driving device 11 drives the stirring shaft 12 to rotate, and drives the first stirring frame 13 and the second stirring frame 14 provided on the outer wall thereof to stir and mix the resin raw material and the catalyst in the inner cavity of the batching kettle 1 to form a resin mixture for casting.

[0038] The first stirring frame 13 includes six stirring paddles, which are the main stirring structure for mixing materials, and the second stirring frame 14 includes four stirring paddles, which are the auxiliary stirring structure for preventing the resin from solidifying.

[0039] In an optional embodiment, a spacing is left between the pouring tubes 42, and the spacing specification is the same as the spacing of the raised sections of the mold to be cast, so as to directly inject the resin mixture output by the pouring tubes 42 into the cavity of the mold to be cast.

[0040] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A casting mechanism used in glass fiber reinforced plastic grating processing, characterized in that: It comprises a batching kettle (1) for mixing raw materials, and a pouring material box (2) is arranged on one side of the batching kettle (1); The transmission mechanism comprises a material transfer pump (31) arranged at the bottom of the batching kettle (1) and a feed end seat (33) arranged on the casting material box (2), and a transmission channel is built between the material transfer pump (31) and the feed end seat (33) through a pipeline (32); The pouring mechanism comprises a metering pump (41) arranged at intervals at the bottom of the pouring material box (2), and a protruding pouring pipe (42) is installed at the output end of the metering pump (41); The moving mechanism comprises a track (51) symmetrically arranged on the outside of the workbench, an electric slide seat (52) capable of reciprocating movement is installed in the track (51), and the casting material box (2) is clamped between two electric slide seats (52); The scraper mechanism comprises a cylinder (61) arranged on the back of the casting box (2), a movable piston rod (62) is installed in the inner cavity of the cylinder (61), the other end of the piston rod (62) is connected to a suspension (63), and the suspension (63) is connected to the scraper (65) through a connecting plate (64).

2. A pouring mechanism for glass fiber reinforced plastic grating processing according to claim 1, characterized in that: The stirring mechanism comprises a driving device (11) installed on the top of the batching kettle (1); a stirring shaft (12) penetrating the inner cavity of the batching kettle (1) is installed at the output end of the driving device (11); the stirring shaft (12) is a rotating structure, and the outer wall of the stirring shaft (12) is provided with a first stirring frame (13) and a second stirring frame (14).

3. A pouring mechanism for glass fiber reinforced plastic grating processing according to claim 2, characterized in that: The first stirring frame (13) includes six stirring paddles, and the second stirring frame (14) includes four stirring paddles.

4. The pouring mechanism for glass fiber reinforced plastic grating processing according to claim 1 is characterized in that: The pipeline (32) is a flexible structure, and the other end of the pipeline (32) is inserted into the groove of the feed end seat (33).

5. The pouring mechanism used for glass fiber reinforced plastic grating processing according to claim 1 is characterized in that: A spacing is left between the pouring pipes (42), and the spacing specification is the same as the spacing of the raised sections of the mold to be poured.

6. The pouring mechanism for glass fiber reinforced plastic grating processing according to claim 1 is characterized in that: The scraper (65) and the suspension (63) move synchronously, and the end surface of the scraper (65) attached to the mold to be cast is an inclined structure.