Impregnation device for plastic part processing for adding glass fibers

Abstract

The utility model belongs to the technical field of plastic part processing, and particularly relates to a plastic part processing dipping device for adding glass fibers, which comprises a dipping pool and an air drying box, the dipping device is arranged on the dipping pool, and the air drying device is arranged in the air drying box. According to the plastic part processing dipping device for adding the glass fibers, an electric lifting rod is started to immerse a dipping basket into a solution, a plastic part is in contact with the solution through a liquid inlet hole formed in the outer surface of the dipping basket, and then a rotating motor is started to drive a rotating shaft to rotate, so that the dipping basket is driven to rotate; a sliding table is driven to move rightwards into an air drying box on an electric guide rail, a draught fan is started to blow air into an air supply pipe, the air is blown out through a drying cover, and therefore the plastic parts in a dipping basket are rapidly air-dried, and a rotating motor is started again to drive the dipping basket to rotate; solution on the surface of the plastic part is thrown out through centrifugal force generated by rotation, and the air drying efficiency is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of plastic parts processing, in particular to an impregnation device for processing plastic parts with glass fiber added. Background Art

[0002] Glass fiber reinforced plastics are made by adding glass fiber and other additives to the original pure plastics to increase the application range of the materials. Most glass fiber reinforced materials are used in the structural parts of products and are a kind of structural engineering materials. When the existing long glass fiber reinforced flame retardant plastic impregnation device is used, the material temperature is uneven, which affects the impregnation effect.

[0003] For example, Chinese patent announcement No. CN216941897U discloses an impregnation device for long glass fiber reinforced flame retardant plastics. When in use, the staff hangs the product on the upper end of the storage hook and places the storage plate on the upper end of the buffer spring. Then the electric telescopic rod is retracted to immerse the product in the material. Then the material surge propeller rotates to make the material surge continuously to ensure that the temperature of each position of the material is uniform. Finally, the electric telescopic rod is extended to separate the product from the material. Then the vibration motor generates vibration to shake off the excess material outside the product. Then the staff can take out the storage plate. The device is equipped with a material surge propeller to continuously surge the material upward, so that the material temperature at each position inside the device is the same, avoiding To avoid affecting the impregnation effect and enhance the use effect of the device, installing an electric telescopic rod can push the storage plate upwards to facilitate the staff to take out the product, making it easier to take out the product. Installing the storage plate to cooperate with the storage hook can facilitate the product to be hung inside the device to ensure the functionality of the device. Installing a vibration motor can shake off excess material on the outside of the product to avoid material waste, reduce production costs, and enhance the practicality of the device. Installing a protective net can prevent the material from contacting the surging propeller to avoid safety accidents. Installing a mounting bracket can play a certain role in heat insulation to prevent the spoiler motor from overheating. Installing a convenient handle can facilitate the staff to quickly open the sealing cover and enhance the practicality of the device.

[0004] However, the impregnation device for long glass fiber reinforced flame retardant plastics in the above application adopts a hanging method to place the material, the impregnation efficiency is low, and there is no corresponding air-drying mechanism. It is necessary to stand still and wait for the surface of the material to dry, and the production efficiency is relatively low. Therefore, there are certain limitations.

[0005] For this reason, we urgently need to provide an impregnation device for processing plastic parts with glass fiber addition. Utility Model Content

[0006] The purpose of the utility model is to provide an impregnation device for processing plastic parts with glass fiber addition, so as to solve the problem that the impregnation device for long glass fiber reinforced flame retardant plastic proposed in the above background technology adopts a hanging method to place materials, the impregnation efficiency is low, and there is no corresponding air-drying mechanism. It is necessary to stand still and wait for the surface of the material to dry, resulting in low production efficiency.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an impregnation device for processing plastic parts with glass fiber addition, comprising an impregnation tank and an air-drying box, wherein the air-drying box is fixedly connected to the top right side of the impregnation tank, an impregnation device is arranged above the impregnation tank, and an air-drying device is arranged inside the air-drying box.

[0008] The impregnation device comprises an impregnation unit and a homogenization unit.

[0009] The impregnation unit includes a connecting frame, an electric guide rail, a slide, and an impregnation assembly. The connecting frame is fixedly connected to the top of the impregnation tank and is connected to the air-drying box. The electric guide rail is installed at the bottom of the connecting frame and extends into the interior of the air-drying box. The slide is slidably connected to the electric guide rail, and the impregnation assembly is installed at the bottom of the slide.

[0010] A further improvement is that the impregnation assembly includes an electric lifting rod, a rotating motor, a rotating shaft, and an impregnation basket, the electric lifting rod is installed at the bottom of the slide, the rotating motor is installed at the bottom of the electric lifting rod, the rotating shaft is connected to the output end of the rotating motor, and the impregnation basket is fixedly connected to the bottom of the rotating shaft.

[0011] A further improvement is that a basket cover is hinged on the top of the immersion basket, and liquid inlet holes are evenly penetrated through the outer surfaces of the immersion basket and the basket cover. The plastic parts are placed in the immersion basket, and then the basket cover is closed. The electric lifting rod is started to immerse the immersion basket in the solution inside the immersion tank, and the plastic parts are brought into contact with the solution through the liquid inlet holes on the outer surface of the immersion basket. Then the rotating motor is started to drive the rotating shaft to rotate, thereby driving the immersion basket to rotate, so that the plastic parts inside it can better and fully contact with the solution while rotating.

[0012] A further improvement is that the homogenizing unit includes a motor box, a homogenizing motor, a sealed bearing, a stirring shaft, and a stirring rod. The motor box is installed at the bottom center of the immersion tank, the homogenizing motor is installed inside the motor box, and the sealed bearing is installed at the top center of the motor box. The stirring shaft is connected to the output end of the homogenizing motor and is rotatably connected to the inside of the sealed bearing. The five stirring rods are fixedly connected to the outer surface of the stirring shaft in a ring-shaped and equidistant manner. Starting the homogenizing motor drives the stirring shaft to rotate inside the sealed bearing, thereby driving the stirring rod on the top of the stirring shaft to rotate, so as to stir and mix the liquid inside the immersion tank to avoid precipitation of the solution and cause incomplete immersion.

[0013] A further improvement is that the air-drying device includes a fan, an air supply pipe, and a drying hood. The fan is installed at the top center of the air-drying box. The two air supply pipes are respectively installed at the air outlets on both sides of the fan, and their bottoms extend into the interior of the air-drying box. The two drying hoods are respectively fixedly connected to the bottoms of the air supply pipes. When the impregnation assembly completes impregnation of the plastic parts, the electric lifting rod is recovered to lift the impregnation basket, and the slide is driven to move to the right on the electric guide rail until the plastic parts are sent to the interior of the air-drying box. At this time, the fan is started to blow air into the interior of the air supply pipe and blow it out through the drying hood, thereby quickly drying the plastic parts inside the impregnation basket, and the rotating motor can be started again to drive the impregnation basket to rotate, and the centrifugal force generated by its rotation is used to throw out the solution on the surface of the plastic parts, thereby further improving the air-drying efficiency.

[0014] A further improvement is that a feed port is provided on the left side of the air drying box, and shielding curtains are equidistantly installed inside the feed port. The shielding curtains are provided to prevent the solution from splashing around and polluting the processing environment when the immersion basket rotates.

[0015] A further improvement is that an observation window is provided on the front of the air-drying box, and the observation window is made of transparent tempered glass. The setting of the observation window facilitates real-time observation of the drying conditions of the plastic parts inside the air-drying box.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The impregnation device for processing plastic parts with glass fiber addition is used to start the electric lifting rod to immerse the impregnation basket into the solution inside the impregnation tank, and the plastic parts are brought into contact with the solution through the liquid inlet hole opened on the outer surface of the impregnation basket. Then, the rotating motor is started to drive the rotating shaft to rotate, thereby driving the impregnation basket to rotate, so that the plastic parts inside the impregnation basket can be better and fully contacted with the solution while rotating.

[0018] 2. The impregnation device for processing plastic parts with glass fiber addition drives the slide to move rightward on the electric guide rail until the plastic parts are sent into the air drying box. At this time, the fan is started to blow air into the air supply pipe and blow it out through the drying hood, so that the plastic parts in the impregnation basket are quickly dried. The rotating motor can be started again to drive the impregnation basket to rotate, and the centrifugal force generated by its rotation is used to throw out the solution on the surface of the plastic parts, thereby further improving the efficiency of air drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view structural schematic diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the independent structure of the impregnation unit of the utility model;

[0021] Figure 3 This is a schematic diagram of an independent cross-sectional structure of a homogeneous unit of the utility model;

[0022] Figure 4 It is a schematic diagram of the side cross-sectional structure of the air-drying device of the utility model.

[0023] In the figure: 1. dipping tank; 2. air drying box; 301. connecting frame; 302. electric guide rail; 303. slide; 304. dipping assembly; 3041. electric lifting rod; 3042. rotating motor; 3043. rotating shaft; 3044. dipping basket; 305. basket cover; 306. motor box; 307. homogenizing motor; 308. sealed bearing; 309. stirring shaft; 310. stirring rod; 401. fan; 402. air supply pipe; 403. drying hood; 404. shielding curtain; 5. observation window. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 4 , the utility model provides a technical solution: Embodiment 1:

[0026] An impregnation device for processing plastic parts with glass fiber addition includes an impregnation tank 1 and an air drying box 2. The air drying box 2 is fixedly connected to the top right side of the impregnation tank 1. The impregnation device is arranged on the impregnation tank 1, and the air drying device is arranged inside the air drying box 2.

[0027] The impregnation device comprises an impregnation unit.

[0028] The impregnation unit includes a connecting frame 301, an electric guide rail 302, a slide 303, and an impregnation assembly 304. The connecting frame 301 is fixedly connected to the top of the impregnation tank 1 and is connected to the air-drying box 2. The electric guide rail 302 is installed at the bottom of the connecting frame 301 and extends into the interior of the air-drying box 2. The slide 303 is slidably connected to the electric guide rail 302, and the impregnation assembly 304 is installed at the bottom of the slide 303.

[0029] The dipping assembly 304 includes an electric lifting rod 3041, a rotating motor 3042, a rotating shaft 3043, and a dipping basket 3044. The electric lifting rod 3041 is installed at the bottom of the slide 303, the rotating motor 3042 is installed at the bottom of the electric lifting rod 3041, the rotating shaft 3043 is connected to the output end of the rotating motor 3042, and the dipping basket 3044 is fixedly connected to the bottom of the rotating shaft 3043.

[0030] A basket cover 305 is hinged on the top of the immersion basket 3044. Liquid inlet holes are evenly penetrated on the outer surfaces of the immersion basket 3044 and the basket cover 305. The plastic parts are placed in the immersion basket 3044, and then the basket cover 305 is closed. The electric lifting rod 3041 is started to immerse the immersion basket 3044 in the solution inside the immersion tank 1. The plastic parts are brought into contact with the solution through the liquid inlet holes on the outer surface of the immersion basket 3044. Then, the rotating motor 3042 is started to drive the rotating shaft 3043 to rotate, thereby driving the immersion basket 3044 to rotate, so that the plastic parts inside it can better contact with the solution while rotating.

[0031] The air-drying device includes a fan 401, an air supply pipe 402, and a drying hood 403. The fan 401 is installed at the top center of the air-drying box 2. The two air supply pipes 402 are respectively installed at the air outlets on both sides of the fan 401, and their bottoms extend into the interior of the air-drying box 2. The two drying hoods 403 are respectively fixedly connected to the bottoms of the air supply pipes 402. When the impregnation assembly 304 completes the impregnation of the plastic parts, the electric lifting rod 3041 is recovered to lift the impregnation basket 3044, and the slide 303 is driven to move to the right on the electric guide rail 302 until the plastic parts are sent into the interior of the air-drying box 2. At this time, the fan 401 is started to blow air into the interior of the air supply pipe 402 and blow it out through the drying hood 403, so that the plastic parts in the impregnation basket 3044 are quickly dried, and the rotating motor 3042 can be started again to drive the impregnation basket 3044 to rotate, and the centrifugal force generated by its rotation is used to throw out the solution on the surface of the plastic parts, thereby further improving the air-drying efficiency.

[0032] A feed port is provided on the left side of the air drying box 2, and shielding curtains 404 are installed equidistantly inside the feed port. The shielding curtains 404 are arranged to prevent the solution from splashing around and polluting the processing environment when the immersion basket 3044 rotates.

[0033] An observation window 5 is provided on the front of the air-drying box 2. The observation window 5 is made of transparent tempered glass. The arrangement of the observation window 5 facilitates real-time observation of the drying conditions of the plastic parts inside the air-drying box 2. Embodiment 2:

[0034] On the basis of Example 1, the impregnation device includes a homogenizing unit, which includes a motor box 306, a homogenizing motor 307, a sealed bearing 308, a stirring shaft 309, and a stirring rod 310. The motor box 306 is installed at the bottom center of the impregnation tank 1, the homogenizing motor 307 is installed inside the motor box 306, the sealed bearing 308 is installed at the top center of the motor box 306, the stirring shaft 309 is connected to the output end of the homogenizing motor 307, and is rotatably connected to the inside of the sealed bearing 308, and five stirring rods 310 are fixedly connected to the outer surface of the stirring shaft 309 in a ring-shaped and equidistant manner.

[0035] The homogenizing motor 307 is started to drive the stirring shaft 309 to rotate inside the sealed bearing 308, thereby driving the stirring rod 310 on the top of the stirring shaft 309 to rotate, so as to stir and mix the liquid inside the immersion tank 1 to avoid precipitation of the solution and cause incomplete immersion.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. An impregnation device for processing plastic parts with glass fiber addition, comprising an impregnation tank (1) and an air drying box (2), wherein the air drying box (2) is fixedly connected to the top right side of the impregnation tank (1), characterized in that: The immersion tank (1) is provided with an immersion device, and the air drying box (2) is provided with an air drying device; The impregnation device comprises an impregnation unit and a homogenization unit; The impregnation unit comprises a connecting frame (301), an electric guide rail (302), a slide (303), and an impregnation assembly (304); the connecting frame (301) is fixedly connected to the top of the impregnation tank (1) and is connected to the air drying box (2); the electric guide rail (302) is installed at the bottom of the connecting frame (301) and extends into the interior of the air drying box (2); the slide (303) is slidably connected to the electric guide rail (302); and the impregnation assembly (304) is installed at the bottom of the slide (303).

2. The impregnation device for processing plastic parts with glass fiber addition according to claim 1, characterized in that: The dipping assembly (304) comprises an electric lifting rod (3041), a rotating motor (3042), a rotating shaft (3043), and a dipping basket (3044); the electric lifting rod (3041) is mounted on the bottom of the slide (303); the rotating motor (3042) is mounted on the bottom of the electric lifting rod (3041); the rotating shaft (3043) is connected to the output end of the rotating motor (3042); and the dipping basket (3044) is fixedly connected to the bottom of the rotating shaft (3043).

3. The impregnation device for processing plastic parts with glass fiber addition according to claim 2, characterized in that: A basket cover (305) is hingedly connected to the top of the immersion basket (3044), and liquid inlet holes are evenly penetrated through the outer surfaces of the immersion basket (3044) and the basket cover (305).

4. The impregnation device for processing plastic parts with glass fiber addition according to claim 1, characterized in that: The homogenizing unit comprises a motor box (306), a homogenizing motor (307), a sealed bearing (308), a stirring shaft (309), and stirring rods (310); the motor box (306) is installed at the bottom center of the immersion tank (1); the homogenizing motor (307) is installed inside the motor box (306); the sealed bearing (308) is installed at the top center of the motor box (306); the stirring shaft (309) is connected to the output end of the homogenizing motor (307) and is rotatably connected to the inside of the sealed bearing (308); and five stirring rods (310) are fixedly connected to the outer surface of the stirring shaft (309) in an annular shape and equidistantly.

5. The impregnation device for processing plastic parts with glass fiber addition according to claim 1, characterized in that: The air drying device comprises a fan (401), an air supply pipe (402), and a drying hood (403); the fan (401) is installed at the top center of the air drying box (2); the two air supply pipes (402) are respectively installed at the air outlets on both sides of the fan (401), and the bottoms thereof extend into the interior of the air drying box (2); and the two drying hoods (403) are respectively fixedly connected to the bottoms of the air supply pipes (402).

6. The impregnation device for processing plastic parts with glass fiber addition according to claim 5, characterized in that: A feed inlet is provided on the left side of the air drying box (2), and shielding curtains (404) are installed at equal intervals inside the feed inlet.

7. The impregnation device for processing plastic parts with glass fiber addition according to claim 1, characterized in that: An observation window (5) is provided on the front of the air drying box (2), and the observation window (5) is made of transparent tempered glass.

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