Deviation device and transfer printing equipment

By driving the indexing box and loading device away from the pad printing device by the offset module from the deviation device, the shutdown and material waste caused by material leakage is solved, printing efficiency is improved, energy consumption is reduced, and a more efficient printing process is achieved.

CN222246534UActive Publication Date: 2024-12-27SUZHOU CAI MACHINE GROUP CO LTD
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Patent Information

Application Number
CN202420607542.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-27
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

In dry adhesive roller printing press, leakage of materials causes the pattern to be pad-printed onto the carrier. After reloading, the dry adhesive transfers to the inner wall of the product, causing the product to be scrapped. The existing treatment method takes nearly ten minutes to shut down, resulting in capacity loss and materials waste.

Method used

A deviation device is designed to drive the eccentric shaft to rotate through the offset module, so that the sliding plate drives the indexing box and loading device away from the pad printing device, avoid dry sticking pad printing, simplify the drive design and reduce energy consumption.

Benefits of technology

It effectively reduces the loss of downtime capacity and material losses, improves pad printing efficiency, reduces the volume and energy consumption of the drive, and simplifies the equipment structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a deviation device and transfer printing equipment, the deviation device comprises a base, the base comprises a shell, a deviation module and an eccentric shaft are arranged in the shell, and the deviation module drives the eccentric shaft to rotate; the indexing box is supported on the base, the indexing box comprises a box body and a sliding plate, the sliding plate is connected with the box body, the sliding plate is connected with the eccentric section of the eccentric shaft, a driver is arranged on the box body, and a mounting shaft, serving as a power output end, on the driver extends out of the box body; the offset module drives the eccentric shaft to rotate, so that the sliding plate drives the box body to reciprocate in the linear direction. The eccentric shaft is driven to rotate through the offset module, so that the sliding plate drives the box body to move, the indexing box provided with the loading device is far away from the transfer printing device, and the indexing box and the transfer printing device are not in contact, and therefore the problem that patterns are printed on the loading device is solved, and productivity loss and material loss caused by shutdown are greatly reduced.
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Description

Technical Field

[0001] The present application relates to the field of transfer technology, and in particular to a deviation device and a transfer equipment. Background Art

[0002] With the development of the printing industry, the production demand for products has become increasingly demanding for the automation of printing equipment and the quality of printed products, making the operation of employees simpler and more convenient. This is also the development direction of the industry, towards more automated and simplified equipment. During the printing process of the dry offset roller printing press, it is inevitable that the product will leak when feeding. In the case of leakage, the pattern will be transferred to the carrier carrying the product. After the carrier with the pattern is reloaded with the product, the dry glue on the carrier will be transferred to the inner wall of the product, causing the product to be scrapped.

[0003] The existing method of dealing with material leakage is: after detecting material leakage, the machine alarms, manually fills in the missing barrels of the barrelless mold and then restarts the machine. The machine automatically runs, removes the barrels on the mold, and then continues to print normally. However, this method takes nearly ten minutes and will cause a certain loss of production capacity. At the same time, each time the machine is restarted, the barrel on the mold needs to be removed, which will cause a certain amount of material waste. Utility Model Content

[0004] In order to solve the above technical problems, this application provides the following technical solutions:

[0005] In one aspect, the present application provides a deviation device, comprising:

[0006] A base, the base comprising a shell, the shell having an offset module and an eccentric shaft built therein, the offset module driving the eccentric shaft to rotate; and

[0007] The indexing box is placed on the base, and includes a box body and a sliding plate, the sliding plate is connected to the box body, and the sliding plate is connected to the eccentric section of the eccentric shaft, a first driver is arranged on the box body, and a mounting shaft as a power output end of the first driver extends out of the box body;

[0008] The offset module drives the eccentric shaft to rotate, so that the sliding plate drives the box to move back and forth along a straight line.

[0009] In one embodiment, the offset module includes a second driver, a connecting rod and a pivot seat, and the pivot seat is fixedly mounted on the inner wall of the inner cavity of the housing;

[0010] The fixed end of the second driver is pivotally connected to the pivot seat, and the power output end of the second driver is connected to one end of the connecting rod;

[0011] The connecting section of the eccentric shaft is connected to the other end of the connecting rod, the axis of the connecting section is parallel to the axis of the eccentric section, and there is a gap between the two axes.

[0012] In one embodiment, a groove is provided on one side surface of the sliding plate close to the base, and the eccentric section is installed in the groove.

[0013] In one embodiment, the sliding plate includes a body and a mounting block, the mounting block is fixedly connected to the body, and the groove is provided on the mounting block;

[0014] A bearing is also arranged between the eccentric section and the groove.

[0015] In one embodiment, the housing has a top, the sliding plate is located on the top, and a mounting groove is provided on the surface of the sliding plate close to the top;

[0016] A connecting piece is installed in the installation groove and is sunk in the installation groove. The sliding plate is fixedly connected to the box body through the connecting piece.

[0017] In one embodiment, two guide modules are installed on the top of the shell, and the two guide modules are arranged on both sides of the sliding plate. The sliding plate slides in a straight line direction according to the direction limited by the guide modules.

[0018] In one embodiment, the sliding plate has a guide surface disposed opposite to the guide module;

[0019] The guide module comprises a matching surface where a guide block matches with a guide surface.

[0020] In one embodiment, the guide surface is inclined at an acute angle relative to the top surface;

[0021] The angle formed by the mating surface and the surface of the top is not less than the angle formed by the guide surface and the surface of the top.

[0022] In one embodiment, the guide module includes a first guide module and a second guide module;

[0023] The second guide module comprises a second guide block having a matching surface and a second fixing screw, and the second guide block is fixed on the top by the second fixing screw;

[0024] The first guide module comprises a first guide block having a matching surface and an adjusting block, wherein the adjusting block is used for adjusting the interval between the first guide block and the second guide block.

[0025] On the other hand, the present application also provides a transfer device, comprising:

[0026] The deviation device provided in the above embodiment;

[0027] A loading device, the loading device is mounted on the mounting shaft, the loading device has at least two loading stations, and the loading stations are used to hold products; and

[0028] The pad printing device is arranged at one side of the indexing box extending out of the mounting shaft, and is used for pressing the dry glue onto the product on the carrying station.

[0029] This application has at least the following beneficial effects:

[0030] In the present application, the offset module drives the eccentric shaft to rotate, so that the sliding plate drives the box to move, and the indexing box with the loading device installed is separated from the pad printing device, so that the two are not in contact, thereby solving the problem of the pattern being printed on the loading device, and greatly reducing the production capacity loss and material loss caused by downtime. At the same time, the offset module drives the indexing box to move. Compared with driving the pad printing device to move, the indexing box and the loading device are simple and light in weight, so that the power of the required driver is small, thereby reducing the size of the driver and the energy required to be consumed. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 A schematic diagram of a deviation device provided by an embodiment of the present application at a first viewing angle.

[0032] Figure 2 A schematic diagram of a graduation box provided in accordance with an embodiment of the present application.

[0033] Figure 3 A schematic diagram of a deviation device provided in an embodiment of the present application at a second viewing angle.

[0034] Figure 4 for Figure 3 A local enlarged schematic diagram of point A in the middle.

[0035] Figure 5 A schematic diagram of a base and a sliding plate provided in accordance with an embodiment of the present application.

[0036] Figure 6 A partial cross-sectional view of a base and a sliding plate provided in one embodiment of the present application.

[0037] Reference numerals:

[0038] 1. Indexing box;

[0039] 11. Box body; 12. First driver; 13. Mounting shaft; 14. Sliding plate; 15. Connecting piece;

[0040] 111, fixing hole;

[0041] 141, guide surface; 142, mounting groove; 143, mounting block; 144, first fixing screw;

[0042] 2. Base;

[0043] 21. housing; 22. offset module; 23. eccentric shaft; 24. first guide module; 25. second guide module; 26. bearing;

[0044] 211, top;

[0045] 221, second driver; 222, connecting rod; 223, pivot seat;

[0046] 231, connecting section; 232, eccentric section;

[0047] 241, first guide block; 242, adjustment block;

[0048] 251. Second guide block; 252. Second fixing screw. DETAILED DESCRIPTION

[0049] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0050] In the description of the present application, it should be understood that if the terms "length", "width", "thickness", "up", "down", "vertical", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0051] In addition, if the terms "first", "second", and "third" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first", "second", and "third" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0052] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0053] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0054] It should be noted that if an element is referred to as being "fixed to" or "disposed on" or "set on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.

[0055] The embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0056] Reference Figure 1 , 2As shown, in some embodiments of the present application, a transfer device is provided, including: a deviation device, a loading device and a pad printing device. The loading device is installed on the deviation device, and the pad printing device is arranged on one side of the loading device. The loading device has at least two carrying stations, and the carrying stations are used to carry products. The pad printing device is used to emboss dry glue on the products on the carrying stations. The transfer device is suitable for barrel-shaped packaging box products. Due to its own shape limitation, the carrying station has a mold core that is consistent with the shape of the inner barrel of the product. The barrel-shaped packaging box product is sleeved on the mold core, and the pattern is embossed on the outer surface of the barrel-shaped packaging box product using the pad printing device. If there is a shortage of material in the carrying station, the dry glue will be stained on the mold core. When the mold core stained with dry glue is reloaded with products, the inner barrel wall is easily embossed with dry glue, resulting in product scrapping.

[0057] In this solution, the deviation device includes: a graduation box 1 and a base 2, the graduation box 1 is placed on the base 2, and the graduation box 1 and the base 2 are arranged up and down along the z-axis direction. Specifically, the base 2 includes a shell 21, and the shell 21 has a built-in deviation module 22 and an eccentric shaft 23, and the deviation module 22 drives the eccentric shaft 23 to rotate. The eccentric shaft 23 is stepped, and the eccentric shaft 23 has a connecting section 231 and an eccentric section 232 that are connected to each other, and the diameter of the connecting section 231 is different from the diameter of the eccentric section 232. The axis of the connecting section 231 and the axis of the eccentric section 232 are not on the same straight line, that is, the axis of the connecting section 231 is parallel to the axis of the eccentric section 232 and there is a gap between the two axes.

[0058] The indexing box 1 includes a box body 11 and a sliding plate 14, wherein the sliding plate 14 is connected to the box body 11 and is connected to the eccentric section 232 of the eccentric shaft 23. A first driver 12 is provided on the box body 11, and a mounting shaft 13 as a power output end of the first driver 12 extends out of the box body 11. The loading device is mounted on the mounting shaft 13 extending out of the box body 11. The loading device is rotated by the first driver 12, so that the bearing stations on the loading device are sequentially close to the pad printing device, thereby realizing pad printing patterns on the products in sequence.

[0059] In addition, a leakage detector is provided on one side of the carrying station, or the leakage detector is provided on the pad printing device, and the leakage detector is electrically connected to the offset module 22. The leakage detector detects whether a single carrying station carries a product. When the leakage detector detects that the carrying station does not carry a product, the leakage detector controls the offset module 22 to work. As the offset module 22 works, the eccentric shaft 23 is driven to rotate, so that the sliding plate 14 drives the box body 11 to reciprocate in a straight line direction, so that the indexing box 1 and the loading device are away from the pad printing device, thereby preventing the dry glue from being pad printed to the carrying station by adding a carrying station and a pad printing device.

[0060] After a single pad printing process (material leakage) is completed, assuming that the next carrying station is normally loaded with products, the first driver 12 is actuated to drive the indexing box 1 and the loading device to reset, and the carrying station is again close to the pad printing device, so that the product on the next carrying station can be normally pad printed. If the next carrying station still has material leakage, the offset module 22 can be reset to drive the indexing box 1 and the loading device again, or the indexing box 1 and the loading device can be kept away from the pad printing device.

[0061] In this solution, the leakage detector and the offset module 22 are used to drive the dividing box 1 and the loading device away from the pad printing device to prevent the dry glue from being pad printed to the carrying station; pad printing can still be performed normally after the leakage is processed, and the entire transfer equipment does not need to stop processing the leakage, which greatly improves the efficiency of pad printing.

[0062] At the same time, this solution drives the indexing box 1 and the loading device away from the pad printing device through the offset module 22. Compared with the solution of driving the pad printing device away from the loading device, the pad printing device includes a plurality of color stations and molds. If the color of the pattern is complex, more color stations are required, resulting in a complex structure and a large weight of the pad printing device. If the pad printing device is driven to deviate, the driving force required to be provided by the built-in driving unit of the offset module 22 is large, and the volume of the driving unit and the energy required to be consumed are larger. In the present application, since the volume and weight of the driven indexing box 1 and the loading device are small, the volume of the second driver 221 in the offset module 22 and the energy required to be consumed are smaller, so as to reduce the volume of the entire device and reduce the manufacturing cost and use cost of the device.

[0063] Furthermore, if Figure 5 As shown, the offset module 22 includes a second driver 221, a connecting rod 222 and a pivot seat 223, and the pivot seat 223 is fixedly mounted on the inner wall of the inner cavity of the housing 21. Specifically, the second driver 221 is a cylinder, which is extended and reset by a solenoid valve to convert the forward and backward movement of the cylinder into the rotational movement of the eccentric shaft 23. The fixed end of the second driver 221 is pivotally connected to the pivot seat 223. The power output end of the second driver 221 is connected to one end of the connecting rod 222. The connecting section 231 of the eccentric shaft 23 is connected to the other end of the connecting rod 222. The second driver 221 drives the connecting rod 222 to drive the eccentric shaft 23 to rotate around the axis direction of the connecting section 231.

[0064] A groove is provided on one side of the sliding plate 14 close to the base 2, and the eccentric section 232 is installed in the groove. The rotation of the eccentric section 232 drives the sliding plate 14 to deviate in a straight line direction, and the gap between the axis of the connecting section 231 and the axis of the eccentric section 232 is 0.8-1.5 mm, so that the displacement size of the sliding plate 14 is 0.8-1.5 mm.

[0065] Specifically, the sliding plate 14 includes a body and a mounting block 143, the mounting block 143 is fixedly connected to the body by a first fixing screw 144, and a groove is provided on the mounting block 143. A bearing 26 is also provided between the eccentric section 232 and the groove, and the eccentric section 232 can rotate relative to the sliding plate 14, and the eccentric section 232 can drive the sliding plate 14.

[0066] More specifically, combined with Figure 3 , 4 As shown, the housing 21 has a top 211, the sliding plate 14 is located on the top 211, and a mounting groove 142 is provided on the surface of the sliding plate 14 close to the top 211. A connecting member 15 is installed in the mounting groove 142, and the connecting member 15 is sunk in the mounting groove 142. By providing the connecting member 15, the sliding plate 14 is fixedly connected to the housing 11 to prevent the connecting member 15 from sliding on the top 211, so as to avoid wear between the connecting member 15 and the top 211. Exemplarily, the connecting member 15 is a screw. A fixing hole 111 is provided on the housing 11, and a screw is provided corresponding to the fixing hole 111. The screw passes through the sliding plate 14 and extends into the fixing hole 111, so that the sliding plate 14 is fixedly connected to the housing 21.

[0067] In some embodiments of the present application, reference Figure 6 As shown, two guide modules are installed on the top 211 of the housing 21. The two guide modules are arranged on both sides of the sliding plate 14. The sliding plate 14 slides in a straight line direction in the direction limited by the guide modules. The sliding plate 14 has a guide surface 141 arranged opposite to the guide module. The guide module includes a matching surface of a guide block and the guide surface 141. The moving direction of the sliding plate 14 is limited by the guide module, and the guide module limits the sliding plate 14 from moving in the y-axis direction, so that the sliding plate 14 slides in the x-axis direction.

[0068] Further, the guide module includes a first guide module 24 and a second guide module 25, and the first guide module 24 and the second guide module 25 are arranged at intervals along the y-axis direction. The second guide module 25 includes a second guide block 251 with a matching surface and a second fixing screw 252. The second guide block 251 is fixed to the top 211 by the second fixing screw 252.

[0069] Meanwhile, the first guide module 24 includes a first guide block 241 having a matching surface and an adjustment block 242 . The adjustment block 242 is used to adjust the interval between the first guide block 241 and the second guide block 251 .

[0070] Specifically, the guide surface 141 is inclined at an acute angle relative to the surface of the top 211;

[0071] The angle formed by the mating surface and the surface of the top 211 is not less than the angle formed by the guide surface 141 and the surface of the top 211. For example, the guide surface 141 is arranged parallel to the mating surface, and the sliding plate 14 is restricted from coming out from between the first guide module 24 and the second guide module 25 by the inclined guide surface 141 and the mating surface.

[0072] The above embodiments are used to further illustrate the present application, but the present application is not limited to these specific implementations. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be understood to be within the scope of protection of the present application.

Claims

1. A deviation device, characterized in that: include: A base (2), the base (2) comprising a shell (21), the shell (21) having an offset module (22) and an eccentric shaft (23) built therein, the offset module (22) driving the eccentric shaft (23) to rotate; as well as A graduation box (1), the graduation box (1) being supported on the base (2), the graduation box (1) comprising a box body (11) and a sliding plate (14), the sliding plate (14) being connected to the box body (11), and the sliding plate (14) being connected to an eccentric section (232) of the eccentric shaft (23), the box body (11) being provided with a first driver (12), and a mounting shaft (13) on the first driver (12) serving as a power output end extending out from the box body (11); The offset module (22) drives the eccentric shaft (23) to rotate, so that the sliding plate (14) drives the box body (11) to move back and forth in a straight line.

2. The deflection device according to claim 1, characterized in that: The offset module (22) comprises a second driver (221), a connecting rod (222) and a pivot seat (223), wherein the pivot seat (223) is fixedly mounted on the inner wall of the inner cavity of the housing (21); The fixed end of the second driver (221) is pivotally connected to the pivot seat (223), and the power output end of the second driver (221) is connected to one end of the connecting rod (222); The connecting section (231) of the eccentric shaft (23) is connected to the other end of the connecting rod (222), and the axis of the connecting section (231) is parallel to the axis of the eccentric section (232), and a gap exists between the two axes.

3. The deflection device according to claim 2, characterized in that: A groove is provided on one side surface of the sliding plate (14) close to the base (2), and the eccentric section (232) is installed in the groove.

4. The deflection device according to claim 3, characterized in that: The sliding plate (14) comprises a body and a mounting block (143); the mounting block (143) is fixedly connected to the body, and the groove is arranged on the mounting block (143); A bearing (26) is also installed between the eccentric section (232) and the groove.

5. The deflection device according to claim 1, characterized in that: The housing (21) has a top (211), the sliding plate (14) is located on the top (211), and a mounting groove (142) is provided on a surface of the sliding plate (14) close to the top (211); A connecting piece (15) is installed in the installation groove (142), and the connecting piece (15) is sunk in the installation groove (142). The sliding plate (14) is fixedly connected to the box body (11) through the connecting piece (15).

6. The deflection device according to any one of claims 1 to 5, characterized in that: Two guide modules are installed on the top (211) of the housing (21), and the two guide modules are arranged on both sides of the sliding plate (14). The sliding plate (14) slides along the straight line direction in a direction limited by the guide modules.

7. The deflection device according to claim 6, characterized in that The sliding plate (14) has a guide surface (141) arranged opposite to the guide module; The guide module comprises a matching surface between a guide block and the guide surface (141).

8. The deflection device according to claim 7, characterized in that The guide surface (141) is inclined at an acute angle relative to the top surface (211); The acute angle formed by the matching surface and the surface of the top (211) is not less than the acute angle formed by the guide surface (141) and the surface of the top (211).

9. The deflection device according to claim 7, characterized in that: The guide module comprises a first guide module (24) and a second guide module (25); The second guide module (25) comprises a second guide block (251) having the matching surface and a second fixing screw (252), and the second guide block (251) is fixed on the top (211) by the second fixing screw (252); The first guide module (24) comprises a first guide block (241) having the matching surface and an adjustment block (242), wherein the adjustment block (242) is used to adjust the interval between the first guide block (241) and the second guide block (251).

10. A transfer device, characterized in that: include: A deflection device as claimed in any one of claims 1 to 9; A loading device, the loading device is mounted on the mounting shaft (13), the loading device has at least two loading stations, and the loading stations are used to load products; as well as A pad printing device is provided on a side of the indexing box (1) extending from the mounting shaft (13), and is used for printing dry glue on the product on the carrying station.